Mosa GE 65 PMSX Guía
840569003 - GB0 1 0 9
12/02/07 84056M00
preparato da UPT
approvato da DITE
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
GE 55 PSX-PMSX
GE 65 PSX-PMSX
DESCRIPTION OF THE MACHINE GE 55 PSX-PMSX
GE 65 PSX-PMSX
M
0
© MOSA REV.0-01/09
Main Characteristics of the unit:
•Three-phase electric power 51 kVA (40.8 kW)/ 400 V / 73.6 A (GE55P), 66 kVA (52.8 kW) / 400 V / 95A (GE65P)
•Perkins Diesel engine 1103C - 33TG3 (GE55P), Perkins 1104C - 44TG3 (GE65P)
•Brushless synchronous alternator
•Tank of 102l with autonomy of 13 h (GE55P) - 9.5 h (GE65P)
•Dimensions / weight: 2490x1030x1300(1480) / 1200 Kg (GE55PSX) - 1330 Kg (GE65PSX)
1140 Kg (GE55PMSX) - 1280 Kg (GE65PMSX)
•Noise level at 7m 65dBA (GE55P) - 66dBA (GE65P)
•Prepared for automatic start unit
•Prepared for remote start/stop.
The assembly has 4 doors which facilitate ordinary engine maintenance. On the side of the air intake, under the
apertures, there is a cover fixed with 4 screws, the removal of which makes it possible to check the alternator pick-up
and/or the PMG if mounted (Permanent Magnets). Under the front of the machine there is a protected aperture which
allows the passage of cables which connect the assembly with the load. When the assembly goes onto reserve, after
5 minutes the built-in protective device will switch the assembly off. Moreover, it is possible to start and switch off the
assembly from a distance by means of a remote control (optional).
12/02/07 84056-GB
MUFFLER
EAS
CONNECTOR
CONNECTOR FOR
REMOTE START
Quality system
M
01
© MOSA REV.3-02/09
UNI EN ISO 9001 : 2000
10/10/02 M01-GB
MOSA has certified its quality system according to
UNI EN ISO 9001:2000 to ensure a constant, high
quality of its products. This certification covers the
design, production and servicing of engine driven
welders and generating sets.
The certifying institute, ICIM, which is a member of
the International Certification Network IQNet,
awarded the official approval to MOSA after an
examination of its operations at the head office and
plant in Cusago (MI), Italy.
This certification is not a point of arrival but a pledge
on the part of the entire company to maintain a level
of quality of both its products and services which
will continue to satisfy the needs of its clients, as
well as to improve the transparency and the
communications regarding all the company’s actives
in accordance with the official procedures and in
harmony with the MOSA Manual of Quality.
The advantages for MOSA clients are:
·Constant quality of products and services at the
high level which the client expects;
·Continuous efforts to improve the products and
their performance at competitive conditions;
·Competent support in the solution of problems;
·Information and training in the correct application
and use of the products to assure the security of
the operator and protect the environment;
·Regular inspections by ICIM to confirm that the
requirements of the company’s quality system
and ISO 9001 are being respected.
All these advantages are guaranteed by the
CERTIFICATE OF QUALITY SYSTEM No.0192
issued by ICIM S.p.A. - Milano (Italy ) - www.icim.it
© MOSA REV.0-02/07
Index
12/02/07 84056-GB
GE 55 PSX M
1
M 00 DESCRIPTION OF THE MACHINE
M 01 QUALITY SYSTEM
M 1.01 COPYRIGHT
M 1.1 NOTES
M 1.4 CE MARK
M 2 - 2.1 SYMBOLS AND SAFETY PRECAUTIONS
M 2.5 INSTALLATION AND ADVICE BEFORE USE
M 2.6 INSTALLATION AND ADVICE
M 2.7 INSTALLATION
M 3 UNPACKING
M 4.2 TRANSPORT AND DISPLACEMENTS
M 6.8 ASSEMBLY: CTL 45
M 20 PREPARING THE UNIT
M 21 START AND STOP
M 30 CONTROLS LEGEND
M 31 CONTROLS
M 37 -….. USING THE GENERATOR
M 38.6 TCM 35 REMOTE CONTROL
M 39.10 INSULATION MONITORING PROTECTION
M 39.11 EARTH LEAKAGE RELAY
M 39.12 EP6 ENGINE PROTECTION
M 40.2 TROUBLESHOOTING
M 43 MAINTENANCE
M 45 STORAGE
M 46 CUST OFF
M 51 TECHNICAL DATA
M 53 DIMENSIONS
M 60 ELECTRICAL SYSTEM LEGENDE
M 61-….. ELECTRICAL SYSTEM
R 1 SPARE PARTS LIST
IL... SPARE PARTS
Copyright GE_, MS_, TS_, EAS
M
1.01
© MOSA 1.0-10/02
ATTENTION
©All rights are reserved to said Company.
It is a property logo of MOSA division of B.C.S.
S.p.A. All other possible logos contained in the
documentation are registered by the respective
owners.
➠The reproduction and total or partial use, in any
form and/or with any means, of the
documentation is allowed to nobody without a
written permission by MOSA division of B.C.S.
S.p.A.
To this aim is reminded the protection of the author’s
right and the rights connected to the creation and
design for communication, as provided by the laws
in force in the matter.
In no case MOSA division of B.C.S. S.p.A. will be
held responsible for any damaga, direct or indirect,
in relation with the use of the given information.
MOSA division of B.C.S. S.p.A. does not take any
responsibility about the shown information on firms
or individuals, but keeps the right to refuse services
or information publication which it judges discutible,
unright or illegal.
10/10/02 M1-01-GB
This use and maintenance manual is an important
part of the machines in question.
The assistance and maintenance personel must
keep said manual at disposal, as well as that for
the engine and alternator (if the machine is
synchronous) and all other documentation about the
machine.
We advise you to pay attention to the pages
concerning the security (see page M1.1).
INFORMATION
Dear Customer,
We wish to thank you for having bought from
MOSA a high quality set.
Our sections for Technical Service and Spare
Parts will work at best to help you if it were
necessary.
To this purpose we advise you, for all control and
overhaul operations, to turn to the nearest
authorized Service Centre, where you will obtain
a prompt and specialized intervention.
☞In case you do not profit on these Services and
some parts are replaced, please ask and be
sure that are used exclusively original MOSA
parts; this to guarantee that the performances
and the initial safety prescribed by the norms in
force are re-established.
☞The use of non original spare parts will cancel
immediately any guarantee and Technical Ser-
vice obligation from MOSA.
NOTES ABOUT THE MANUAL
Before actioning the machine please read this
manual attentively. Follow the instructions
contained in it, in this way you will avoid
inconveniences due to negligence, mistakes or
incorrect maintenance. The manual is for qualified
personnel, who knows the rules: about safety and
health, installation and use of sets movable as
well as fixed.
You must remember that, in case you have
difficulties for use or installation or others, our
Technical Service is always at your disposal for
explanations or interventions.
The manual for Use Maintenance and Spare Parts
is an integrant part of the product. It must be kept
with care during all the life of the product.
In case the machine and/or the set should be
yielded to another user, this manual must also
given to him.
Do not damage it, do not take parts away, do not
tear pages and keep it in places protected from
dampness and heat.
You must take into account that some figures
contained in it want only to identify the described
parts and therefore might not correspond to the
machine in your possession.
INFORMATION OF GENERAL TYPE
In the envelope given together with the machine
and/or set you will find: the manual for Use
Maintenance and Spare Parts, the manual for
use of the engine and the tools (if included in the
equipment), the guarantee (in the countries where
it is prescribed by law).
Our products have been designed for the use of
generation for welding, electric and hydraulic
system; ANY OTHER DIFFERENT USE NOT
INCLUDED IN THE ONE INDICATED, relieves
MOSA from the risks which could happen or,
anyway, from that which was agreed when selling
the machine; MOSA excludes any responsibility
for damages to the machine, to the things or to
persons in this case.
Our products are made in conformity with the
safety norms in force, for which it is advisable to
use all these devices or information so that the
use does not bring damage to persons or things.
While working it is advisable to keep to the
personal safety norms in force in the countries to
which the product is destined (clothing, work tools,
etc.).
Do not modify for any motive parts of the machine
(fastenings, holes, electric or mechanical devices,
others..) if not duly authorized in writing by MOSA:
the responsibility coming from any potential
intervention will fall on the executioner as in fact
he becomes maker of the machine.
Notes GE_, MS_, TS_, EAS_
M
1-1
© MOSA 1.0-10/02
☞Notice: this manual does not engage MOSA,
who keeps the faculty, apart the essential
characteristics of the model here described and
illustrated, to bring betterments and modifications
to parts and accessories, without putting this
manual uptodate immediately.
10/10/02 M 1-1 GB
CE MARK
M
1.4
© MOSA REV.4-10/07
10/10/02 M1-4 GB
Any of our product is labelled with CE marking attesting its conformity to appliable directives
and also the fulfillment of safety requirements of the product itself; the list of these directives is
part of the declaration of conformity included in any machine standard equipment.
Here below the adopted symbol:
CE marking is clearly readable and unerasable and it can be either part of the data-plate (A) or
placed as a sticker near the data-plate (B)
AB
Furthermore, on each model it is shown the noise level value; the symbol used is the following:
The indication is shown in a clear, readable and indeleble way on a sticker.
© MOSA REV.2-01/09
Technical data
12/02/07 84056-GB
GE 55 PSX-PMSX
The generating set GE 55 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric
energy, through an alternator.
Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as:
engine, alternator, electric and electronic controls, the fairing or a protective structure.
The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also
eliminate sounds which would produce noise.
Technical data GE 55 PSX GE 55 PMSX
GENERATOR
Three-phase generation (Stand-by) 51 kVA (40.8 kW)/ 400 V / 73.6 A
Three-phase generation (P.R.P.) 46 kVA (36.8 kW)/ 400 V / 66.5 A
Single-phase generation 17 kVA / 230 V / 73.9 A
Frequenza 50 Hz
Cos ϕ0.8
ALTERNATOR Self-excited, self-regulated, brushless
Type synchronous, three-phase
Insulationclass H
MOTOR
Make / Model Perkins / 1103C - 33TG3
Type / Cooling system Diesel 4-Stroke4 / Water
Cylinder / Displacement 3 / 3300cm3
Power (*stand-by) 45.6 kW (62.1 HP)
Power (**P.R.P.) 41.3 kW (56.2 HP)
Speed 1500 rpm
Fuel consumption (P.R.P.) 215 g/kWh
Engine and filter oil capacity 7.9 l
Starter Electric
GENERAL SPECIFICATION
Battery 12V - 100 Ah
Fuel tank capacity 102 l
Running time( 75%) 13 h
Protection IP 44
Dimensions max. on base Lxwxh (mm)* 2490x1030x1300(1480)
Weight on base * 1200 Kg 1140 kg
Guaranteed acoustic power 90 LWA (65 dB(A) - 7 m)
Measured acoustic power 91 LWA (66 dB(A) - 7 m)
* Dimensions and weight are inclusive of all parts.
M
1.5
OUTPUT
Declared power according to ISO 8528-1 (temperature 25°C, 30% relative humidity, altitude 100 m above sea level).
(*Stand-by) = maximum available power for use at variable loads for a yearly number of hours limited at 500 h. No overload is
admitted.
(**Prime power P.R.P.) = maximum available power for use at variable loads for a yearly illimited number of hours. The average
power to be taken during a period of 24 h must not be over 80% of the P.R.P.
It’s admitted overload of 10% each hour every 12 h.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
ACOUSTIC POWER LEVEL
ATTENTION: The concrete risk due to the machine depends on the conditions in which it is used. Therefore, it is up to the end-
user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions (for
instance, adopting a I.P.D. -Individual Protection Device)
Acoustic Noise Level (LWA) - Measure Unit dB(A): it stands for acoustic noise released in a certain delay of time. This is not
submitted to the distance of measurement.
Acoustic Pressure (Lp) - Measure Unit dB(A): it measures the pressure originated by sound waves emission. Its value
changes in proportion to the distance of measurement.
The here below table shows examples of acoustic pressure (Lp) at different distances from a machine with Acoustic Noise
Level (LWA)of 95 dB(A)
Lp a 1 meter = 95 dB(A) - 8 dB(A) = 87 dB(A) Lp a 7 meters = 95 dB(A) - 25 dB(A) = 70 dB(A)
Lp a 4 meters = 95 dB(A) - 20 dB(A) = 75 dB(A) Lp a 10 meters = 95 dB(A) - 28 dB(A) = 67 dB(A)
PLEASE NOTE: the symbol when with acoustic noise values, indicates that the device respects noise emission limits
according to 2000/14/CE directive.
2000 / 14 / CE
2000/14/CE
© MOSA REV.2-01/09
Technical data
12/02/07 84056-GB
GE 65 PSX - PMSX
The generating set GE 65 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric
energy, through an alternator.
Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as:
engine, alternator, electric and electronic controls, the fairing or a protective structure.
The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also
eliminate sounds which would produce noise.
Technical data GE 65 PSX GE 65 PMSX
GENERATOR
Three-phase generation (Stand-by) 66 kVA (52.8 kW) / 400 V / 95A
Three-phase generation (P.R.P.) 60 kVA (48 kW) / 400 V / 87 A
Single-phase generation 22 kVA / 230 V / 95 A
Frequenza 50 Hz
Cos ϕ0.8
ALTERNATOR Self-excited, self-regulated, brushless
Type synchronous, three-phase
Insulationclass H
MOTOR
Make / Model Perkins / 1104C - 44TG3
Type / Cooling system Diesel 4-Stroke / Water
Cylinder / Displacement 4 / 4400cm3
Power (*stand-by) 59 kW (80 HP)
Power (**P.R.P.) 53 kW (72 HP)
Speed 1500 rpm
Fuel consumption 207 g/kWh
Engine and filter oil capacity 8 l
Starter Electric
GENERAL SPECIFICATION
Battery 12V - 100 Ah
Fuel tank capacity 102 l
Running time( 75%) 10 h
Protection IP 44
Dimensions max. on base Lxwxh (mm)* 2490x1030x1300(1480)
Weight on base * 1330 Kg 128O kg
Guaranteed acoustic power 91 LWA (66 dB(A) - 7 m)
Measured acoustic power 92 LWA (67 dB(A) - 7 m)
* Dimensions and weight are inclusive of all parts.
M
1.5.1
OUTPUT
Declared power according to ISO 8528-1 (temperature 25°C, 30% relative humidity, altitude 100 m above sea level).
(*Stand-by) = maximum available power for use at variable loads for a yearly number of hours limited at 500 h. No overload is
admitted.
(**Prime power P.R.P.) = maximum available power for use at variable loads for a yearly illimited number of hours. The average
power to be taken during a period of 24 h must not be over 80% of the P.R.P.
It’s admitted overload of 10% each hour every 12 h.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
ACOUSTIC POWER LEVEL
ATTENTION: The concrete risk due to the machine depends on the conditions in which it is used. Therefore, it is up to the end-
user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions (for
instance, adopting a I.P.D. -Individual Protection Device)
Acoustic Noise Level (LWA) - Measure Unit dB(A): it stands for acoustic noise released in a certain delay of time. This is not
submitted to the distance of measurement.
Acoustic Pressure (Lp) - Measure Unit dB(A): it measures the pressure originated by sound waves emission. Its value
changes in proportion to the distance of measurement.
The here below table shows examples of acoustic pressure (Lp) at different distances from a machine with Acoustic Noise
Level (LWA)of 95 dB(A)
Lp a 1 meter = 95 dB(A) - 8 dB(A) = 87 dB(A) Lp a 7 meters = 95 dB(A) - 25 dB(A) = 70 dB(A)
Lp a 4 meters = 95 dB(A) - 20 dB(A) = 75 dB(A) Lp a 10 meters = 95 dB(A) - 28 dB(A) = 67 dB(A)
PLEASE NOTE: the symbol when with acoustic noise values, indicates that the device respects noise emission limits
according to 2000/14/CE directive.
2000 / 14 / CE
2000/14/CE
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