Morse 82AM Manual de usuario

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual

for Morse Mobile-Karrier / Palletizer

with Spark Resistant Parts

Model 82AM

Serial Number 0212 to 0213 (MMYY)

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use

or damage from accident or abuse. Motors and other purchased

parts carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts. Inspect saddle

assembly for proper operation. Perform necessary load test,

inspections, operator training, etc.

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3

Installation Instructions. . . . . . . . . . . . . . . . . . 3

Controls. . . . . . . . . . . . . . . . . . 4

Operating Instructions. . . . . . . . . . . . . . . . . . . . 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 6 - 7

[email protected] 103 Kuhn Rd.

Syracuse, NY, 13208 USA

morsedrum.com (315) 437-8475

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual for Model 82AM Morse Mobile-Karrier / Palletizer with Spark Resistant Parts

Serial Number 0212 to 0213 (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or

death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position

before transporting.

WARNING - The Mobile-Karrier / Palletizer is designed to handle one drum of the types listed at the

top of page 3. Machine Description. DO NOT attempt to handle any other type of drum or object.

DO NOT exceed the weight capacity of 600 Lb. (272 kg)

WARNING - Level Floors Only

Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,

ramps,irregularordebrisstrewnoors.

WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto

theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.This

machinewasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatoror

machine.

WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate

tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal

injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escapinghydraulicuidunderpressurecanpenetratetheskin,causingseriousinjury.Avoidthe

hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from

pinholesandnozzles,whichejectuidunderhighpressure.Useapieceofcardboardtosearchfor

leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear safety shoes with non-slip soles and hard toe protection.

CAUTION -DONOTallowdrumtoimpactonoor,ground,ordumpingstation,etc.

WARNING: This product can expose you to chemicals including cobalt, titanium dioxide, and 2-methylimidazole,

which are known to the State of California to cause cancer, and bisphenol-A, which is known to the State of

California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual for Model 82AM Morse Mobile-Karrier / Palletizer with Spark Resistant Parts

Serial Number 0212 to 0213 (MMYY)

morsedrum.com

Machine Description

The Mobile-Karrier / Palletizer is designed to lift, transport, and dispense a

ribbed 55-gallon steel drum 22.5” in diameter. The maximum capacity is 600

Lb. (272 kg)

Options

A smaller diameter drum can be handled with the correct size 55/30M•

Series Diameter Adaptor installed (see Diameter Adaptor literature).

The• Bracket Assembly (Part # 4556M-P) is required to handle a

plasticdrumwithoutatoprim(seegure2.1).Itisalsorecommended

to more securely handle a ber drum. You can use the Bracket

Assembly with a 55-gallon plastic, steel or ber drum. The brace

at top and bottom of the drum prevent it from slipping lengthways

through the drum holder. It adjusts for a drum 31” to 37” tall.

The• Top Rim Clamp (Part # 4560M-P) grips the upper rim of your drum

topreventitfromslippingthroughthedrumholder(seegure2.2).To

handle a 55-gallon plastic drum with top rim, you must install either

theBracketAssemblyortheTopRimClamp.YoucanusetheTopRim

Clampwitha55-gallonplastic,steelorberdrumwithsuitabletoprim

Installation Instructions

Figure 2.2

Plastic drum being

lifted with part number

4560M-P Top Rim Clamp

Assembly installed.

Figure 2.1

Plastic drum being

lifted with part number

4556M-PBracket

Assembly installed.

WARNING

Hydraulic pump is shipped with a plug in the•

reservoir to prevent spillage in transit

Prior to operation, replace the shipping plug•

with provided breather plug

Failure to properly install breather plug will void•

manufacturer’s Limited Warranty

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual for Model 82AM Morse Mobile-Karrier / Palletizer with Spark Resistant Parts

Serial Number 0212 to 0213 (MMYY)

morsedrum.com

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered.

There are two functions for the operator to control:

“LIFT” and lower function for vertical positioning of the drum1.

“TILT” function to control the degree of rotation of the drum2.

LIFT and Lower Function (Figure 2.3)

To raise the drum

Insert pump lever handle into pump socket.1.

With the release valve closed, begin to pump the lever handle. The drum2.

will lift.

To lower the drum

Open the release valve slowly, a part of a turn. Allow the drum to descend at a

controlled rate. The valve may be reclosed to hold the drum at any height.

TILT Function

To tilt the drum

Either one of the two spring loaded plunger tilt-locks may be locked to1.

hold the drum upright. It is not necessary to lock both of them.

Position drum at pouring station.2.

Beforeunlockingthetilt-lock(s)topermittiltingthedrum,itis  3.

recommended that you steady the drum and be prepared for its possible

tendency to tilt toward its heavier side.

With both tilt-locks unlocked, manually tilt the drum for pouring. The drum4.

pouring angle may be varied or it can be locked in horizontal position by

one of the tilt-locks.

WARNING: Keep hands and ngers clear of tilt lock hole, as a pinch point will occur when drum rotates.

Figure 2.3

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual for Model 82AM Morse Mobile-Karrier / Palletizer with Spark Resistant Parts

Serial Number 0212 to 0213 (MMYY)

morsedrum.com

Operating Instructions

Roll drum lifter to drum. Steer unit so drum holder meets middle of drum. Operate1.

hydraulics as necessary. Roll the unit forward and push drum holder so it slips around

the drum.

WARNING: Keep hands and other objects away from top opening of lifting frame.

To secure drum: drape cinch chain across face of drum and engage a link into notch in2.

hub of ratchet. Pull up on ratchet handle to tighten chain. If ratchet turns to extent that

pawl is beyond last ratchet tooth and chain is not tight, back up and try putting next link

in notch. Chain should tighten as ratchet turns and be held tight by teeth of ratchet &

pawl.Firmhandpressureonratchethandleshouldtensionchainsu󰀩cientlytosecure

drum. DO NOT use mechanical aids such as a pipe to extend ratchet handle for extra

leverage.

Operateliftfunctiontoraisedrumo󰀨theoor,pushdrumliftertodeliverdrum.3.

Avoid unreasonably rough or non-level surfaces. Move at moderate speed. Carry

drumonlyhighenoughtoavoidcontactwiththeoororobstacles.Pushloadedunit

when possible for transporting. Pulling unit should be limited to maneuvering at short

distance.

Either one of the two spring loaded plunger tilt locks may be4.

locked to hold drum upright. Unlocking both will permit drum

to be tilted. Drum pouring angle may be varied or drum can be

locked in horizontal position by inserting one tilt lock. It is not

necessarytolockbothtiltlocks.Beforeunlockingtiltlockitis

recommended that you steady drum and prepare to resist its

tendency to tilt toward its heavy end.

WARNING: Keep hands and ngers clear of tilt lock hole,

as a pinch point will occur when drum rotates.

Beforeunloadingdrum,releasetiltlocksandreturndrumto5.

upright. Lower drum at a controlled rate.

To remove drum: pull ratchet handle clockwise to relieve6.

pressure on ratchet teeth. Lift pawl handle to release teeth

engagement and rotate ratchet counterclockwise to loosen

chain and allow its removal from notch. Pull unit away and park

onleveloor,outoftra󰀩claneswhennotinuse.

Adjustment for Shorter Drums: The drum holder assembly is factory set in upper position for handling typical 55 gallon drums. For7.

handling shorter drums such as typical 30 gallon drums, relocate drum holder assembly downward as follows: Detach by removing

nuts that hold it to lifting assembly. Reattach at alternate location 6” lower.

Maintenance

Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeande󰀩cientoperation.•

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or•

replace parts as necessary to prevent failure and maintain proper function.

Inspectthehydraulicsystemforoildrips,hosedamage,orothersignsofwear.Inspectthelevelandconditionofthehydraulicuid.•

Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: Tilt locks, fulcrum shafts, the hinge pin, and the ratchet•

and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.•

HydraulicpumpisshippedlledwithNocoPremiumplusautomatictransmissionuidd/m.Materialsafetydatasheet(msds)is•

available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent

for indoor use (Mobil dte 13 for outdoor use).

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual for Model 82AM Morse Mobile-Karrier / Palletizer with Spark Resistant Parts

Serial Number 0212 to 0213 (MMYY)

morsedrum.com

ITEM QTY. PART # DESCRIPTION

1* 2 8160-P WHEEL,6”,3/4”BRG,81,82

2* 2 705-P CAP,HUB,PUSH-ON,3/4”

3 2 83-P GRIP, HANDLE, 1-1/4 X 4-1/2

4* 2 3308-P CASTER,4”SWIVEL,DBLRACE

5 12 35-P HHCS, 5/16-18 X 1 GR2

6 16 1570-P WASHER, 5/16 USS 7/8 OD

7 8 1650-P WASHER, 5/16 SPLIT LOCK

8* 4 3194-P BEARING,3/4ID,82,500,600

9 4 166-P SNAP RING, EXTERNAL, 82

10 1 5177-P RISER WELD, 82 SERIES

11 1 3371ZM-P OVERHEAD ASM, 82 SR

12 2 64-P ROLL PIN, 3/16 X 1-1/4

13 4 17-P WASHER, 5/8 SAE FL 1-5/16 OD

14 2 91-P NUT, 1/2-13 FIN HEX

15 2 1644-P WASHER, 1/2 SPLIT LOCK

16 1 3611-P CYLINDER, 1 X 24, SAE 82

17 1 8260-P PIN, CLEVIS, CYL, 5/8, 82

18 1 3612-P HYD FIT, SAE ADAPTER

ITEM QTY. PART # DESCRIPTION

19 1 8281-P PUMP PLATE WELD, STAR, 82

20 1 96MK1939-P PUMP, HYD, HAND STAR

21 1 96CP13-23 HANDLE, LEVER W/ GRIP, STAR

22 1 1035-P COLLAR, 1/2”

23 1 1040-P SHCS, 1/4-20 X 2-1/2

24 1 765-P HYDFIT,MALEELBOW,FLARE400

25 4 491-P NUT, 5/16-18 REV HEX LOCK

26 1 2576-P HYD HOSE ASM, 20”, 310, 82 ML

27 4 1572-P HHCS, 3/8-16 X 1 GR2

28 8 1166-P WASHER, 3/8 USS 1” OD

29 4 1169-P NUT, 3/8-16 REV HEX LOCK

30 2 62-P WASHER, 3/4 SPRING

31 2 64-P ROLL PIN, 3/16 X 1-1/4

32 2 61-P ROLL PIN, 3/16 X 2-1/2

33 2 59-P PLUNGER, 80, 85

34 2 60-P SPRING, PLUNGER, 80, 85

35 1 101ZM-P SADDLEASM,SRSOCKETTUBE

* Recommended spare parts.

The Specialist In Drum Handling Equipment

Model 82AM

Mobile-Karrier / Palletizer

with Spark Resistant Parts

Operator’s Manual for Model 82AM Morse Mobile-Karrier / Palletizer with Spark Resistant Parts

Serial Number 0212 to 0213 (MMYY)

morsedrum.com

ITEM QTY. PART # DESCRIPTION

101* 1 727AM-P HINGE PLATE CPT, 1/4” SR

103 1 168-P PAWL, WITH DRILLED HOLE

104 1 4409-P GRIP, HANDLE 7/8” X 4-3/4” RED

106 1 169-P SPRING, PAWL

107 1 170-P SCREW, 3/8 DIA X 5/8 SHOULDER

109* 1 1297-P NUT, 1/4-20 REV HEX LOCK

110* 1 1296-P HHCS, 1/4-20 X 7-1/2 GR5

111* 1 4079-P HHCS, M8 X 60 MM CL8.8, 8MM

112* 1 4408-P CHAIN, 9/32 CINCH, SS, 38 LINK

113* 1 4414-P COVER, CINCH CHAIN, FLEX PVC

114 1 4710-P PIN,BOWTIECOTTER,MOR

115* 1 4081-P NUT, M8 ESNA, 8MM

* Recommended spare parts

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