Morgana UFO Manual
ISSUE 6 FEBRUARY 2005
Morgana Systems Limited United Kingdom
Website: WWW.Morgana.co.uk
Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399
OPERATORS GUIDE
FOLDING SYSTEM
625-001
INDEX
SECTION 1: SPECIFICATION Page 2
SECTION 2: GENERAL LAYOUT Page 3
SECTION 3: SETTING UP Page 4
3.1 - side lay 4
3.2 - side lay 4
3.3 - operator manifold 4
3.4 - operator.manifold 5
3.5 - far side manifold 5
3.6 - air knobs 5
3.7 - shuttle valve 6
3.8 - paper stop block 6
3.9 - suction opening 6
3.10 - paper gate 7
3.11 - paper gate height 7
3.12 - Removal of fold plates 7
3.13 - Replacement of fold plates 8
3.14 -Setting of fold plates 8
3.15 - Setting of roller pressures 8
3.16 - Fold settings 9
SECTION 4: CONTROLS - GENERAL LAYOUT Page 10
4.1 - batching 11
4.2 - motor speeds 11
4.3 - mode of.feed 11
4.4 - size control 11
SECTION 5: MAINS INPUT PANEL Page 12
SECTION 6: DELIVERY CONVEYOR Page 12
SECTION 7: SWINGING PERFORATOR Page 14
7.2 - set up 14
7.3 - perforating 14
7.4 - slitting 15
7.5 - slitting perforator 15
7.6 - scoring 16
7.7 - operating 17
7.8 Perforating, slitting , scoring an main shaft 18
SECTION 8: FOLD PLATE ADJUSTMENTS Page 18
SECTION 9: PROBLEMS AND SOLUTIONS Page 20
9.1 - fuses 20
9.2 - electric delivery fuse 20
SECTION 10: CROSSFOLD UNITS Page 21
10.1 - general 21
10.2 - configurations 21
10.3 - changing the lay side 24
SECTION 11: MAINTENANCE Page 25
11.1 - sheet detector 25
11.2 - regular maintenance 26
SECTION 12: FAULTS Page 26
ECTION 1: SPECIFICATIONS
MACHINE UFO 1 & 2 UFO 5 & 6
MAINS SUPPLY 220v-240v 50HZ From UFO 1 OR 2
CURRENT (Running) 9.5A 1.5A
GUARDS 12VDC 12VDC
FEED MOTOR 1/10 HP DC Shunt -
ROLLER MOTOR 375W Permanent Magnet 375W Permanent Magnet
MAXIMUM SPEED -
(A4 Sheets / Hour) 30,000
MACHINE UFO 1 UFO 2 UFO 2B UFO 5&6
MINIMUM SHEET LENGTH MM 150 150 150 100
INCHES 6 6 6 4
MINIMUM SHEET WIDTH MM 100 100 100 100
INCHES 4 4 4 4
MAXIMUM SHEET LENGTH MM 700 700 485 380
INCHES 27.5 27.5 19 15
MAXIUM SHEET WIDTH MM 460 380 380 350
INCHES 18 15 15 14
OVERALL LENGTH MM 1960 1960 1745 1550
(EX.DEL)
INCHES 77 77 69 61
(EX.DEL)
OVERALL WIDTH MM 785 710 710 710
INCHES 31 28 28 28
WEIGHT: Kg 177 152 151 110
lbs 390 334 332 242
2
16,000
SECTION 2: GENERAL LAYOUT
LOADING
TABLE
MANIFOLDS PAPER
GATE
VACUUM
ROLLER
SIDE
LAY
FEED
BED
DIGITAL
CONTROL POD
UPPER FOLD
PLATE
STACKER
TRAY
DELIVERY
CONVEYOR
SWINGING
PERFORATOR
UNIT
FOLD ROLLER
SETTINGS
DELIVERY
WHEELS
3
SECTION 3: SETTING UP
3.1. In setting the machine for a job, it is advisable to start by positioning the side
lay to a suitable position (see below).
This is achieved by unscrewing the knobs (B).
3.2 Lift the knobs out of their holes, and at the same time, move the side lay
assembly to the desired position. Re-tighten screws, ensuring that the side lay
is parallel to the side of the machine.
The side lay is normally set so that the paper is running approximately along
the centre of the machine.
The machine is supplied with a mixture of steel and glass balls:
Lightweight paper stocks may require the steel balls to be removed to
minimise creasing.
Heavy stocks, and when running a job landscape (i.e. long edge leading) may
require the glass balls to be replaced by steel balls to give increased drive on
the paper.
The side lay may be tilted, for folding out of square, by adjusting knobs (A). By
turning knobs (A) equally, the side lay may be used for obtaining final
sideways setting for perforating, etc. Position one sheet smoother at the free
edge of the sheet and the others as required.
3.3 With the side lay now set in position, move the operator side manifold by
loosening knobs (C) and (D).
4
(B)
(A)
(D)
(F)
(E)
(C)
3.4 The manifold should be aligned to the side lay as shown in the diagram
below and also aligned equally to the scales on the loading table. Re-tighten
screws (C) and (D).
3.5 Place a stack of paper on the loading table and set the far side manifold to
the paper size:
not too tight - this will restrict the feeding
not too loose - thus wasting air, giving low pile heights.
3.6 Set the air control knobs (E) on both manifolds to the desired positions:
white dot at 12 o’clock for fully on
3 o’clock or 9 o’clock for fully off.
These are normally set in the fully on position, unless running lightweight
stocks, carbonless sets, or landscape jobs.
5
3.7 Slide the shuttle valve knobs (F) to the desired position on each manifold
according to paper size. The settings A2, A3 and A4 are only a guide.
Obviously a very lightweight sheet of A4 will not require the same setting as,
for example, a two sheet thickness of A4. Therefore, air can be expelled and
lost by setting to A2 and losing the extra air out of these slots.
3.8 Position the paper stop block to the rear of paper stack.
3.9 Move the suction opening by loosening knob (G) and re-setting to the desired
position.
The standard setting for the suction opening is with the back of the slot
inside the drum, in line with the edge of the loading table, but may be varied
according to the type of paper being run.
6
(G)
3.10 Set the Paper Gate to the correct position. The standard setting for horizontal
adjustment of the Paper Gate is 1Omm (3/8") away from the mounting block.
Turn disc J to make this adjustment. This setting is only intended as a guide,
for instance, sheets with an upward curl will require this setting to be
increased.
3.11 Set the height of the Paper Gate to approximately three thicknesses of
paper, by releasing knob (K) and adjusting lever (H). Moving the lever (H)
away from the operator, will reduce the gap. An excessive gap is a most
likely cause of double-sheet feeding.
3.12 Removal of fold plates.
The fold plates are removed by unscrewing the locking lever on each side of
the machine. (Be sure to support the second plate before unlocking, or it
may fall out). The fold plates may then be slid out of their mounting guides.
3.13 Replacement of fold plates
When replacing a fold plate, ensure that it is fully home against its mounting
guide before attempting to tighten the locking knob.
7
H
3.14 Setting of fold plates.
Set the fold length by releasing the lock knob (H) and rotating the dial (J).
Press the 'ON' button on the fold plate, the fold length can then be
read off the display (K). More precise movements can be made by pressing
the 'Micro' button, which will display increments of one tenth of a millimetre
or one hundreth of an inch for imperial machines. To preserve battery life,
the display will switch off after 30 seconds.
To se the fold plate as a reflector first set the tilt to zero, by releasing knob
(M) turning dial (J) and re- locking knob (M). Release the lock knob (H) and
rotate the dial (J) to minimum length until it stops. Tighten the lock knob
(H), the display (K) will show a series of dashes.
The fold length can be tilted by twisting the two discs of dial (J) after
unlocking knob (M).
The scale on dial (J) relates to the length of the fold on the operator side,
i.e. setting the pointer towards the + (plus) mark will lengthen the fold on
the operator side, whilst setting towards the - (minus) will shorten it.
3.15 Set the fold roller pressures by inserting thicknesses of paper by rotating
the tee handle on each side of the machine. The different folds and roller
pressure settings are set out in the chart on the following page.
8
Top roller
Back roller
Bottom roller
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