Moons' M2 Series Manual de usuario

Rev. 1.0

9/21/2015

M2 Series AC Servo System

Quick Setup Guide Manual

SHANGHAI AMP & MOONS’AUTOMATION CO.,LTD.

Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

Safety

Only qualiﬁed persons may perform the installation procedures. The following explanations are for

things that must be observed in order to prevent harm to people and damage to property.

The M2 utilizes hazardous voltages. Be sure the drive is properly grounded.

Before you install the M2, review the safety instructions in this manual.

Failure to follow the safety instructions may result in personal injury or equipment damage.

Safety Symbols

Safety symbols indicate a potential for personal injury or equipment damage if the recommended

precautions and safe operating practices are not followed.

The following safety-alert symbols are used on the drive and in the documentation:

Caution Warning. Dangerous voltage. Protective earth Caution,Hot surface

Safety Instructions

Installation

Do not subject the product to water,corrosive or ﬂammable gases,and combustibles.

Don’t use the motor in a place subject to excessive vibration or shock.

Never connect the motor directly to the AC power supply.

Don’t use cables soaked in water or oil.

Don’t extrude or pull-off the cable,nor damage the cables as electrical

shocks,damages may resul

Don’t block the heat dissipating holes. Please prevent any metal ﬁlings drop into the

drive when mounting.

Don’t switch the power supply repeatedly.

Don’t touch the rotating shaft when the motor is running.

Don’t strike the motor when mounting as the motor shaft or encoder may be

damaged.

In order to prevent accidents, the initial trial run for servo motor should be conducted

under no load conditions (separate the motor from its couplings and belts).

Starting the operation without matching the correct parameters may result in servo

drive or motor damage, or damage to the mechanical system.

Don’t touch either the drive heat sink or the motor and regenerative resister during

operation as they may become hot.

Don’t hold the motor cable during the transportation or mounting.

Wiring

Don’t connect any power supplies to the U,V,W teminals.

Install the encoder cable in a separate conduit from the motor power cable to avoid

signal noise.

Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for

signal,encoder cables.

As a charge may still remain in the drive with hazardous voltage even after power has

been removed, Don’t touch the terminals when the charge led is still light.

Please observe the speciﬁed voltage.

Make sure both the drive and the motor connect to a class 3 ground.

Please ensure grounding wires are securely connected when power up.

Standards Compliance

The M2 Series AC servo drive has been designed according to standards:

* Electromagnetic compatibility * Electrical Safety: Low voltage directive

Standard EN 61800-3 (2004) Standard IEC 61800-5-1 (2007)

3Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

Contens

1 Product Description ..................................................................... 5

1.1 Unpacking Check................................................................................5

1.2 Servo Drive Model Introduction .........................................................5

1.2.1 Drive Name Plate Description ................................................................5

1.2.2 Drive Model Description ..........................................................................5

1.3 Servo Motor Model Introduction ......................................................... 6

1.3.1 Motor Name Plate Description ................................................................6

1.3.2 Motor Model Description .........................................................................6

1.4 Servo Drive and Servo Motor Combinations ...................................... 6

2 Installation ................................................................................... 7

2.1 Storage Conditions .............................................................................7

2.2 Installation Conditions.........................................................................7

2.3 Drive Dimensions(Unit: mm)...............................................................7

2.4 Installation Space ...............................................................................8

2.5 Motor Installation ................................................................................8

3 Connections and Wiring .............................................................. 9

3.1 Connecting to Peripheral Devices ......................................................9

3.1.1 System Conguration ..............................................................................9

3.1.2 Servo Drive Connectors and Terminals.................................................10

3.1.3 Connections and Wiring Notes..............................................................10

3.2 Wiring Methods................................................................................. 11

3.2.1 Single-Phase Power Supply Connection(AC220V)............................... 11

3.2.2 Three-Phase Power Supply Connection(AC220V) ............................... 11

3.2.3 Recommend Cable Specications ........................................................12

3.3 Wiring to the Connector,P2...............................................................12

3.3.1 Motor Power Cable Conguration .........................................................12

3.3.2 Motor Power Cable Connector Specications ......................................13

3.3.3 Wiring Diagram of Motor extend Cable .................................................13

3.4 Electromagnetic Brake .....................................................................14

3.4.1 Wiring Diagram......................................................................................14

3.4.2 Notice for the Brake Motor ....................................................................14

3.4.3 The timing charts of the electromagnetic brake ....................................14

3.5 Regenerative Resister .....................................................................15

3.6 Connect to Host Computer,CN1 ....................................................... 15

3.7 Input and Output Signal Interface Connector,CN2 ........................... 15

Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

3.7.1 Input and Output Interface Diagram ......................................................16

3.7.2 Signals Description of Connector CN2 .................................................17

3.7.2.1 The Layout of CN1 Connector ............................................................17

3.7.2.2 Input Signals .......................................................................................17

3.7.2.3 Output Signals..................................................................................... 19

3.7.3 Encoder Feedback Ouput .....................................................................19

3.7.3.1 A/B/Z Wiring Method ........................................................................... 19

3.7.3.2 Phase Z Open Collector Output .......................................................... 20

3.8 Encoder Connector CN3...................................................................20

3.8.1 Motor Encoder Feedback Cable Conguration .....................................20

3.8.2 The Layout of CN3 Connector...............................................................20

3.8.3 Descriptions of Encoder Connector CN3 ..............................................21

3.8.4 Connect to Motor Encoder ....................................................................21

3.8.5 Specications of Encoder Connector ....................................................22

3.8.6 Wiring Diagram of Motor Encoder Extend Cable ..................................22

4 Control Block Diagram............................................................... 23

4.1 Position Mode ...................................................................................23

4.2 Speed Mode .....................................................................................24

4.3 Torque Mode.....................................................................................25

5 Display and Operation ............................................................... 26

5.1 Description of Operation Panel.........................................................26

5.2 Key Lock ...........................................................................................26

5.3 Key Operation Flowchart ..................................................................27

6 Preoperational mode ................................................................. 28

6.1 Inspection Before Trail Tun...............................................................28

6.2 Trail Run Procedure..........................................................................28

6.3 Motor Conguration Manually...........................................................29

6.4 Operations of JOG Mode..................................................................29

7 Troubleshooting ......................................................................... 30

7.1 Drive Alarm List.................................................................................30

7.2 Drive alarm reason and solutions ................................................31

8 Conguration by Personal Computer ........................................ 33

9 Appendix ................................................................................... 34

10 Contacting MOONS’ ................................................................ 35

5Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

1 Product Description

1.1 Unpacking Check

Please refer to this section to conﬁrm the model of servo drive and servo motor .

A complete and workable AC servo system should include the following parts:

1. Matched Servo drive and Servo motor

2. A power cable connect the drive to the servo motor(Option)

3. An feedback encoder cable connect the drive to the motor (Option )

4. A mini USB cable connect the port CN1 to PC for communication.(Option)

5. 50-PIN connector (For I/O connections, Port CN2) Option

6. 26-PIN connector(For encoder feedback,Port CN3 ) Option

7. 6-PIN connector(IEEE1394,Option)

8. RJ-45 connectors (For RS-485 or CANopen communication,Port CN6 adn CN7)Option

9. 5-PIN connectors (For L1,L2,L3,L1C,L2C)

10. 6-PIN connector(For U,V,W,B1+,B2,B3)

1.2 Servo Drive Model Introduction

1.2.1 Drive Name Plate Description

Model No.

Input/Output Voltage

Phase

Rated Current

Frequency

Rated Power

1.2.2 Drive Model Description

M2DV - □ □ □ 2 □ ***

M2 Series AC Servo Drive

If Applicable

Current

Code

Continuous

Current (RMS)

Boost

Current (RMS)

1D8 1.75A 5.25A

3D0 3.00A 9.00A

4D5 4.50A 13.50A

Voltage Code Input Voltage

2Single/Three-Phases200~240VAC±10%, 50/60Hz

Communication

Type Conﬁguration Description Communication

Mini USB

Basic Type - - -

QQ Type RS-232

RQ Type(Modbus/RTU Type) RS-485

CCANopen Type CANBus

IP EtherNet/IP Type EtherNet

EeSCL Type EtherNet

Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

1.3 Servo Motor Model Introduction

1.3.1 Motor Name Plate Description

AC SERVO MOTOR

Model NO.SM0602AE2-KCD-NNV15

Ser NO. 12110027

Rated Torque 1.27N·m

Input 3ØAC 220V 2.8A

Ouput 400W

Rated Rev. 3000r/min

Model NO.

Rated Torque

Series NO.

Input Current

Output Power

Rated Speed

1.3.2 Motor Model Description

Servo Motor

Frame Size

04-40mm

06-60mm

08-80mm

Winding

A: 320 VDC(240 VAC) Shaft

K: Standard Keyway

E4: 2500 ppr Optical Encoder and Shared Commutation Tracks

Brake Option

N: No Brake

B: 24VDC Brake

Thermal Protector

N: No Protector

Shaft Seal

V: Shaft seal shipped with motor, but not placed on shaft

Connections

CD: 300mm (12") Shielded Cables with AMP 4 Pin, 6-7 Amp Motor Connector.

S M 04 01 A E 4-K CD-N N V **

Motor Length

□40 □60 □80

01 50W 200W

02 100W 400W

03 750W

04 1000W

Ecoder

Code

1.4 Servo Drive and Servo Motor Combinations

AC Servo Motor

Speciﬁcatioon

50W 100W 200W 400W 750W

Motor Model Numbers

2500ppr Increment

Encoder

(9PIN AMP connector)

Without Brake

SM0401AE4-KCD-

NNV09

SM0402AE4-KCD-

NNV09

SM0601AE4-KCD-

NNV09

SM0602AE4-KCD-

NNV09

SM0803AE4-KCD-

NNV09

With Brake

SM0401AE4-KCD-

BNV09

SM0402AE4-KCD-

BNV09

SM0601AE4-KCD-

BNV09

SM0602AE4-KCD-

BNV09

SM0803AE4-KCD-

BNV09

Rated Speed (RPM) 3000

Maximum Speed (RPM) 6000

Rated Torque (N•m) 0.19 0.32 0.64 1.27 2.4

Maximum Torque (N•m) 0.48 0.93 1.9 3.8 6.9

Rated Current (A) 0.7 1.2 1.5 2.75 4.5

Maximum Current (A) 1.75 3.6 4.5 8.3 13.5

Rotor Inertia Kg•m2

0.0232×10

-4

*0.0298×10

-4

(*With Brake)

0.0428×10

-4

*0.0494×10

-4

(*With Brake)

0.165×10

-4

*0.22×10

-4

(*With Brake)

0.272×10

-4

*0.326×10

-4

(*With Brake)

0.89×10

-4

*0.97×10

-4

(*With Brake)

Insulation Class Class B

Protection Class IP65(except shaft through hole and cable end connetor)

Oil Seal With Oil seal

Servo

Drive

Drive Model Numbers

Pulse&Direction

Type USB Mini

Basic Type M2DV-1D82S M2DV-1D82S M2DV-1D82S M2DV-3D02S M2DV-4D52S

Q Type M2DV-1D82Q M2DV-1D82Q M2DV-1D82Q M2DV-3D02Q M2DV-4D52Q

Fieldbus Type

RS-485

SCL

M2DV-1D82R M2DV-1D82R M2DV-1D82R M2DV-3D02R M2DV-4D52R

Modbus RTU

CAN CANopen M2DV-1D82C M2DV-1D82C M2DV-1D82C M2DV-3D02C M2DV-4D52C

Ethernet

Ethernet/IP M2DV-1D82IP M2DV-1D82IP M2DV-1D82IP M2DV-3D02IP M2DV-4D52IP

eSCL M2DV-1D82E M2DV-1D82E M2DV-1D82E M2DV-3D02E M2DV-4D52E

7Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

2 Installation

2.1 Storage Conditions

Some Storage suggestions are followed:

•Correctly packaged and store in a clean and dry ,avoid direct sunlight

•Store within an ambient temperature range of -20℃to +65℃

•Store within a relative humidity rang of 10% to 85% and non-condensing

•Don’t store in a place subjected to corrosive gasses

2.2 Installation Conditions

The operation ambient conditions are followed:

•Temperature range of 0℃to 50℃. If the ambient temperature of servo drive is greater than

45℃, please install the drive in a well-ventilated location

The ambient temperature of servo dive for long-term reliability should be under 45℃.

•The servo drive and motor will generate heat. If they are installed in a control panel, please

ensure sufﬁcient space around the units for heat dissipation.

•Operation within a relative humidity rang of 5%to 85% and non-condensing

•The vibration lower than 5.88m/s2, 10-60Hz(Do not continuously use the drive for along time at

resonance point.)

•Don’t mount the servo drive and motor in a location subjected to corrosive gasses or

ﬂammable gases, and combustibles.

•Please mount the servo drive and motor to a indoor electric control cabinet without liquid and

direct sunlight

•Don’t mount the servo drive and motor in a location subjected to airborne dust.

2.3 Drive Dimensions(Unit: mm)

50W、100W、200W Type

M2DV-1D8

145 41

35.5

150

140

Ø5

400W Type

M2DV-3D0

Ø5

145

49.5

150

140

750W Type

M2DV-4D5

Ø5.2

176 65

57.5

7.5

5.2

150

140 5

Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

2.4 Installation Space

•Incorrect installation may result in a drive malfunction or premature failure of the drive and or

motor. Please follow the guidelines in this manual when installing the servo drive and motor.

•The M2 servo drive should be mounted perpendicular to the wall or in the control panel.

•In order to ensure the drive is well ventilated, ensure that the all ventilation holes are not

obstructed and sufﬁcient free space is given to the servo drive,and a cooling fan is mounted in

the control panel.

•Please ensure grounding wires are securely connected

Fan Fan

10mm 10mm 10mm20mm 20mm

100mm

80mm

100mm

10mm 10mm 10mm20mm 20mm

2.5 Motor Installation

•Don't strike the motor when mounting as the motor shaft or encoder may be damaged.

•Don't use cables soaked in water or oil.

•Avoid a stress application to the cable outlet and connecting portion by bending

•Please use ﬂexible cables when using cable carrier, make sure the minimum cable bending

radius is 200mm

•The shaft through hole and cable end connector is not IP65 design. Make sure to prevent any

liquid or oil into the motor from these parts.

9Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

3 Connections and Wiring

3.1 Connecting to Peripheral Devices

3.1.1 System Conguration

Non Fuse Breaker

Line Filter

(optional)

Line Filter

AC Power Part No. Vendor

Single phase 240Vac 10ET1 Tyco

Three phase 240Vac DF300-10A-01 Dephir

PLC

LED Display

The 5 digit,7 segment LED displays the

diver status and faults.

Operation Panel

Function keys are used to perform status

display,monitor and diagnostic,function

and parameter setting.

I/O Interface

Used to connect PLC ,motion card

and other controllers.

Main Power Input

Control Power Input

Motor Power Cable

Motor Feedback Cable

Ground (PE)

USB communication Port

(CN1)

Regeneration

Absorbing Resistor

Electromagnetic

Contactor

Motion Control Card

AC Power

CANBus, RS-485, Ethernet

Communication Port

Rev. 1.0

4/29/2016

M2 Quick Setup Guide Manaul

3.1.2 Servo Drive Connectors and Terminals

Terminal Identiﬁcation Description Details

P1 L1、L2、L3 Used to connect three-phase AC main circuit power

L1C、L2C Used to connect single-phase AC for control circuit power

U、V、W

Used to connect servo motor

Terminal

Symbol Wire color Description

U Red

Connecting to three-phase

motor main circuit cable

V Yellow

W Blue

B1+、B2、B3

Regenerative resister terninals

Internal

Resister

Ensure the circuit is closed between B2 and B3,

and the circuit is open between B1+ and B3.

External

Resister

Ensure the circuit is open between B2 and B3,

and connect the external regenerative resister

between B1+ and B2.

CN1 Communication Port User to connect personal computer

CN2 I/O Connector Used to connect external controllers.

CN3 Encoder Feedback Connector Used to connect encoder of servo motor.

CN4 Reserved

CN5 Reserved

CN6 RS-485/CANopen

*RS-232 Communication Port

RJ45 connector, Daisy Chain, Used for RS-485/CANopen

*RS-232 Communication Port (-Q Type Only)

CN7 RS-485/CANopen

Communication Port

RJ45 connector, Daisy Chain, Used for RS-485/CANopen

Communication

3.1.3 Connections and Wiring Notes

•Please ensure grounding wires are securely connected, wires with more than 2.0mm2on width

is recommended.

•Grounding method must be single point grounding.

•Ensure L1/L2/L3 and L1C/L2C are correctly wired, and voltage supply are within the

speciﬁcation range.

•Ensure U/V/W are following the order of RED/YELLOW/BULE. Wrong connections will cause

motor stop rotation, or wrong rotatory directions.

•Isolation transformer or EMI ﬁlter is recommended on drive’s power supply to ensure drive’s

safety and improve its anti-interference level.

•Please setup a emergence stop circuitry to switch off the power supply when fault occurs.

•Please DO NOT touch drive or motors’s connector terminals 5 minutes after drive and motor is

powered off. There are electrical charge components in the circuitry. Therefore, even power is

off, there might still be hazardous voltages within the circuitry, before its total discharge.

•Install the encoder cables in a separate conduit from the motor power cables to avoid signal

noise. Separate the conduits by 30cm (11.8inches) above.

•Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for signal, encoder

feedback cables.

•The maximum length of signal input/output cable is 5m, and the maximum length of encoder

(PG) feedback cables is 15m

Otros manuales para M2 Series

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Servoaccionamiento de Moons'

Moons'

Moons' SSDC-EC Series Manual de usuario

Moons'

Moons' SS03-S-A Manual de usuario

Moons'

Moons' M2 Series Manual de usuario

Moons'

Moons' SSDC-D Series Manual de usuario

Moons'

Moons' SSM24C Manual de usuario

Moons'

Moons' SSDC-R Series Manual de usuario

Moons'

Moons' SSDC-4X-ECX Manual de usuario

Moons'

Moons' SSDC Series Manual de usuario

Moons'

Moons' Applied Motion Products SV7-C Manual de usuario

Moons'

Moons' M2DC Series Manual de usuario

Moons'

Moons' SSM23C Manual de usuario

Moons'

Moons' M2DV-1D82D Manual de usuario

Moons'

Moons' M2DC-6D0 Manual de usuario

Moons'

Moons' Applied Motion Products StepSERVO SSDC... Manual de usuario

Moons'

Moons' SS-EC Series Manual de usuario

Moons'

Moons' MSSTAC5 Manual de usuario

Moons'

Moons' Applied Motion Products SSDC-ECX-H Manual de usuario

Moons'

Moons' Applied Motion Products CSM34 Manual de usuario

Moons'

Moons' SSDC-A Series Manual de usuario

Moons'

Moons' RS03-S-A Manual de usuario

Moons'

Moons' Applied Motion Products TXM34X B Series Manual de usuario

Manuales populares de Servoaccionamiento de otras marcas

Mitsubishi Electric

Mitsubishi Electric MELSERVO-J5 MR-J5-G Series Manual de usuario

Robotis

Robotis XH430-W350-T Manual de usuario

NTI AG

NTI AG LinMot C1250 Series Manual de usuario

Welcon

Welcon WE2A D048 Series Manual de usuario

Parallax

Parallax 900-00005 Manual de usuario

Festo

Festo TP 1410 Manual de usuario

Axor

Axor MAGNUM 400 Manual de usuario

Siemens

Siemens SINAMICS S120 Manual de usuario

Danfoss

Danfoss 176F6494 Manual de usuario

THORLABS

THORLABS TDC001 Manual de usuario

TECO

TECO JSDAP Series Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley Kinetix 6000 Manual de usuario

GSK

GSK DA98D Manual de usuario

Lenze

Lenze m850 Guía

Baumuller

Baumuller b maXX 3000 Manual

Baumuller

Baumuller b maXX 5000 Manual

Baumuller

Baumuller b maXX 5500 Manual

Danfoss

Danfoss VLT HVAC Drive FC 102 Manual de usuario