Monroe PLOW Instrucciones de construcción
PLOW, DT, DUAL T IP
Service and Parts Manual
Monroe Snow & Ice Control
A Division of Monroe Truck Equipment
1051 W. 7th Street
Monroe, WI 53566
Phone: 608-328-8127
Fax: 608-329-8488
Website: www.monroetruck.com
5/21/2014
SNOWPLOWSNOWPLOW
1
TABLE OF CONTENTS
SAFETY INST UCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
MAINTENANCE INST UCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
GENE AL INFO MATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
HYD AULIC DIAG AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
EPLACEMENT PA TS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6-18
WA ANTY INFO MATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19-21
2
SAFETY INST UCTIONS
• Read all installation, safety and maintenance instructions completely before
operating this equipment
• Keep all personnel clear of moving parts while equipment is being operated.
• Do not operate equipment in need of maintenance! Repair immediately!
• While operating this equipment, use common sense, use caution, be alert
and be safety-conscious.
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from
high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into
the skin must be surgically removed within a few hours or gangrene
may result.
CAUTION: “Stacking” (piling) of snow with a push plow is not recommended
Raising the plow too high while stacking can damage the plow and mount by causing
the lift arm to fold up and contact the moldboard
Do not lift the plow more than 18” off the ground with piling and stacking snow
Where possible, start the snow season by pushing snow as far back as possible from
the area begin plowed to avoid having to move or stack it later
3
MAINTENANCE INST UCTIONS
Off Season:
• Use care when disconnecting hydraulic lines to assure that no dirt or foreign
objects enter the hydraulic system. Use caps to cover hydraulic hose fittings
and insert plugs in hydraulic ports.
• Hydraulic cylinders should be fully retracted when stored during the off season
to prevent damage or corrosion. The remaining exposed shaft surface should
be coated with a thick grease to prevent corrosion, which must be removed
before returning to regular service.
• Check mounting bolts for wear and/or damaged threads and replace before next
season.
In Season:
• Check for loose bolts and nuts daily, and re-torque before use. (Failure to
inspect equipment on a daily basis may seriously affect safety and/or efficiency.)
• Lubricate all grease fittings every ten hours of normal use and more frequently
under heavy use.
• A cross over relief valve (1800 PSI) MUST be plumbed into the reversing circuit.
• Check all hydraulic fittings for tightness on a regular basis.
• System pressure should NOT exceed 2000 PSI.
• Check cutting edge for wear. Do not let cutting edge wear closer than 1⁄2" to
3⁄8" from the bottom angle of the moldboard.
• Due to the nature of use and environment this equipment is operating in,
damage and wear may occur at anytime. Therefore, Monroe Truck
Equipment recommends the end user establish and follow a daily inspection
routine before using this equipment.
4
GENE AL INFO MATION
• Location descriptions are noted in direction of travel. (i.e. front, rear,
left and right.)
• Delivery of replacement parts is subject to our sales delivery terms.
• Use only Monroe Snow & Ice Control O.E.M. replacement parts.
Failure to do so will void warranty.
• Replacement parts listed in this manual reflect our most common
items. If you do not find the part you require, please call your
distributor.
•Monroe Truck Equipment reserves the right to make revisions or
alterations to this parts manual.
• Monroe Full Moldboard Compression Trip Reversible plows are
designed to operate with a 14” push height when equipped with the
standard 8” cutting edge. Changes in cuttinge edge height will require
adjustments at the hitch to maintain optimum attach angle.
• Monroe Full Moldboard Compression Trip Reversible plows are
designed for use with a variety of hitches. Please consult the operating
manual for your hitch to determine the correct attachment procedure.
5
HYD AULIC DIAG AMS
Hydraulic Diagram for the eversing Cylinders
Single eversing Cylinder
05037006
CUSHION
BLOCK
05037006
6
Item
Qty.
Part Number
Description
00055629 PLOW, MP44R11-ISDT, 10GA, 8RIB, DUAL TRIP, TT EDGE
1 1 00104997 MLDBD ASSY,PLOW,MP44R11-ISDT,10GA
2 1 00055931 CE KIT,11',.75x6,CARBIDE,TPCS,COV
3 1 00050926 REVERSING KIT,PLOW,3x10 CYL
4 1 00107506 PUSHFRAME KIT,RVS,39&44DT,9'-12'
5 1 00080105 TRIP KIT,PLOW,DUAL TRIP,HD
6 1 05050095 TAG,SERIAL NUMBER,STANDARD
7 1 00055962 DECAL KIT,PLOW
8 1 05090227 MANUAL,PLOW,DT,DUAL TRIP
See page 7
See page 8
See page 9
See page 11
See page 13
See page 14
ITEM QTY PART NUMBER DESCRIPTION
1 1 00157336 MLDBD ASSY,PLOW,MP44R12-ISTT-
2 1 00049754 CE KIT,12',.625 x 8.000,TPCSK
3 1 00110870 REVERSING KIT,PLOW,3x15 CYL,
4 1 00128418 PUSHFRAME KIT,RVS,TE,10'-12',4
5 1 00080105 TRIP KIT,PLOW,DUAL TRIP,HD
6 1 05050095 TAG,SERIAL NUMBER,STANDARD
7100055962DECALKIT,PLOW/WING
8 1 05090227 MANUAL,PLOW,DUAL TRIP
0000115577774433PPLLOOWW,,MMPP4444RR1122--IISSDDTT--MMBB11,,1100GGAA,,1122XX2200RRHH,,55""TTUUBBEE
ITEM QTY PART NUMBER DESCRIPTION
1 1 00157334 MLDBD ASSY,PLOW,MP44R11-ISTT-
2 1 00049753 CE KIT,11',.625 x 8.000,TPCSK
3 1 00110870 REVERSING KIT,PLOW,3x15 CYL,
4 1 00128418 PUSHFRAME KIT,RVS,TE,10'-12',4
5 1 00080105 TRIP KIT,PLOW,DUAL TRIP,HD
6 1 05050095 TAG,SERIAL NUMBER,STANDARD
7100055962DECALKIT,PLOW/WING
8 1 05090227 MANUAL,PLOW,DUAL TRIP
0000115577774422PPLLOOWW,,MMPP4444RR1111--IISSDDTT--MMBB11,,1100GGAA,,1122XX2200RRHH,,55""TTUUBBEE
See page 7
See page 8
See page 10
See page 12
See page 7
See page 8
See page 13
See page 14
See page 10
See page 12
See page 13
See page 14
7
Item Qt
y
.Part Number Description
00104997 MOLDBOARD ASSEMBLY, PLOW, MP44R11-ISDT, 10GA
1 1 00104998 MLDBD WLDMT,PLOW,MP44R11-ISDT,10GA
2 1 00094753 ROD,PIVOT,82.25" LONG
3 1 00094755 ROD,PIVOT,44.25" LONG
4 2 00037985 TRIP EDGE WLDMT,4'
5 1 00037984 TRIP EDGE WLDMT,3'
6 2 05022039 PIN .313 x 2.00 ROLL
7 2 05021191 BUSHING 1.250 MACHINE ZC
ITEM QTY PART NUMBER DESCRIPTION
1 1 00157335 MLDBD WLDMT,PLOW,MP44R11-ISTT,
2 2 00130527 TRIP EDGE WLDMT,PLOW,4'
3 1 00130526 TRIP EDGE WLDMT,PLOW,3'
4 1 00150541 PIN,1.938DIAx28.00,NO HEAD
5 4 00149624 PIN,1.938DIAx16.00,NO HEAD
6
76 05035110SPRING,TORSION,.750SQWIRE
8 4 00054787 PIN,1.25 x 3.875,NO HEAD
91205021191BUSHING,MACH,1.88x1.25x14GA,ZC
10 12 05022039 PIN, ROLL .313 x 2.000 OA
11 11 05010749 BOLT.625Ͳ11x5.00G8HHCSZC
12 22 05021017 WASHER .625 FLAT MIL-CARB SAE
13 11 05020837 NUT .625-11 GC TOPLOCK C&W
14 2 00144195 PIN,1.25x7.750NOHEAD
0000115577333344MMOOLLDDBBOOAARRDDAASSSSEEMMBBLLYY,,PPLLOOWW,,MMPP4444RR1111--IISSTTTT
ITEM QTY PART NUMBER DESCRIPTION
1 1 00157337 MLDBD WLSMT,PLOW,MP44R12-ISTT-
2
3 3 00130527 TRIP EDGE WLDMT,PLOW,4'
4 5 00054787 PIN 1.25 x 3.875,NO HEAD
51405021191BUSHING,MACH,1.88x1.25x14GA,ZC
6 14 05022039 PIN, ROLL .313 x 2.000 OA
72 00144195PIN1.25x7.750NOHEAD
8 6 00149624 PIN 1.938DIAx16.00,NO HEAD
9
10 12 05010749 BOLT .625-11 x 5.00 G8 HHCS ZC
11 24 05021017 WASHER.625FLATMILͲCARBSAE
12 12 05020837 NUT .625-11 GC TOPLOCK C&W
13 6 05035110 SPRING,TORSION,.750 SQ WIRE
0000115577333366MMOOLLDDBBOOAARRDDAASSSSEEMMBBLLYY,,PPLLOOWW,,MMPP4444RR1122--IISSTTTT
8
ITEM QTY PART NUMBER DESCRIPTION
1 1 05031013 CUTTING EDGE,.625x8x11',1084
2 13 05014551 BOLT .625-11 x 2.50 G8 DH PLN
3 13 05021383 WASHER .625 LOCK HVY ZC
4 13 05020270 NUT .625-11 G8 HEX ZC
0000004499775533CCUUTTTTIINNGGEEDDGGEEKKIITT,,1111'',,..662255XX88,,TTPPCCSSKK
ITEM QTY PART NUMBER DESCRIPTION
1 1 05031014 CUTTING EDGE,.625x8x12',1084
2 14 05014551 BOLT .625-11 x 2.50 G8 DH PLN
3 14 05021383 WASHER .625 LOCK HVY ZC
4 14 05020270 NUT .625-11 G8 HEX ZC
0000004499775544CCUUTTTTIINNGGEEDDGGEEKKIITT,,1122'',,..662255XX88,,TTPPSSCC
IItteemmQQtt
yy
..PPaarrttNNuummbbeerrDDeessccrrii
pp
ttiioonn
00
00005555993311CCUUTTTTIINNGGEEDDGGEEKKIITT,,1111'',,..7755XX66,,CCAARRBBIIDDEE,,TTPPCCSS,,CCOOVV,,((11))33''SSEECC,,((22))44''SSEECC
TT
1 1 05031082 CUTTING EDGE,.75x6x3',1020,CBD
2 2 05031083 CUTTING EDGE,.75x6x4',1020,CBD
3 1 05031031 CUTTING EDGE,.5x6x11',1084
4 4 05014553 BOLT .625-11 x 3.00 DH PLN
517 05021383 WASHER .625 LOCK HVY ZC
617 05020270 NUT .625-11 G8 HEX ZC
713 05014555 BOLT .625-11 x 3.50 DH PLN
Este manual sirve para los siguientes modelos
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