Molex 43178 Series Manual de usuario

Hand Crimp Tool for “Sabre™ Crimp Terminals

Doc No. ATS-6381121 Release Date: 12-26- UNCONTROLLED COPY Page 1 of 6

Revision: F Revision Date: 5- 3-1

INSULATION CRIMP

BRUSH

STRIP LENGTH

BELL MOUTH

CONDUCTOR

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR CRIMP

TWISTING

CUT-OFF TAB

SEAM

HAND CRIMP TOOL

SPECIFICATION SHEET

Order No. 63811- 100

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 This tool is IPC/WHMA-A-62 Class 2 and RoHS compliant

SCOPE

Products: Sabre™ Male Crimp Terminal 14-18 or Double 18 AWG wires placed vertically.

Terminal Order No. Wire Size Insulation Diameter Strip Length

Terminal Series No. Available in Reel form only AWG mm² mm in mm in

14-18 2. - .8 3. 3-4.57 .119-.18 3.96-5.54 .156-.218

43178 43178-2 1

43178-6 1

43178-2 2

43178-6 2 (2) 18 (2) .8 (2) 2.79 Max. (2).11 Max. 3.96-5.54 .156-.218

Follow the Cut-Off Tab specifications on Applicator specification sheets.

DEFINITION OF TERMS

TYPE 4C

Hand Crimp Tool for “Sabre™ Crimp Terminals

Doc No. ATS-6381121 Release Date: 12-26- UNCONTROLLED COPY Page 2 of 6

Revision: F Revision Date: 5- 3-1

SWING OPEN

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCATOR

LOCATOR TERMINAL IN PLACE

Figure 1

CONDITIONS:

After crimping, the crimp profiles should measure the following (see notes on page 3).

Punch Width (Ref)

Wire Size Conductor Crimp

Height (Ref) Conductor Insulation

Pull Force

Minimum Profile

Terminal Series No.

AWG mm mm In. mm In. mm In. N Lb. A B C

14 2. 1.76-1.86 . 69-. 73 3.4 .134 4.8 .189 222.4 5 . X

16 1.35 1.66-1.76 . 65-. 69 3.4 .134 4.8 .189 133.5 3 . X

18 .8 1.66-1.76 . 65-. 69 3.4 .134 4.8 .189 89. 2 . X

43178

(2) 18 (2) .8 1.76-1.86 . 69-. 73 3.4 .134 4.8 .189 89. 2 . X

 Wires should be placed vertically for double crimp.

OPERATION

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage

can occur to the tool or die.

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Crimping Terminals

1. Select the desired terminal listed in the preceding charts.

2. Swing the terminal locator away from the crimp tool shown in Figure 1. Some terminals with large insulation

grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be

loaded into the locator in the closed/crimp position. See Figure 2.

3. Press down on the wire stop on the locator as shown in Figure 2. Insert the proper terminal into the proper

nest opening. Make sure when choosing the nest opening, it will correspond with the A, B or C profile on the

hand tool.

Hand Crimp Tool for “Sabre™ Crimp Terminals

Doc No. ATS-6381121 Release Date: 12-26- UNCONTROLLED COPY Page 3 of 6

Revision: F Revision Date: 5- 3-1

Figure 3

WIRE IN TERMINAL

JAWS

PARTIALLY

CLOSED

WIRE AGAINST

WIRE STOP

Figure 4

WIRE

INSULATION

PUNCH

CONDUCTOR

ANVIL

LOCATOR

INSULATION

ANVIL

WIRES AGAINST

LOCATOR STOP

CONDUCTOR

PUNCH

TERMINAL

HANDLE

OPEN

LOCATOR

CLOSED

Figure

PUSH HERE TO

OPEN WIRE STOP

4. Return the locator to its original position.

5. Insert the proper wire over the terminal. Gently touch the wire stop with the end of the wire. See Figure 3

and 4.

6. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.

Release handles to open the jaws.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

7. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on

the wire. The terminal locator can be in either position.

8. Visually inspect the crimped terminal for proper crimp location.

Note:

A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,

insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,

destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the

minimum pull force specifications listed.

Hand Crimp Tool for “Sabre™ Crimp Terminals

Doc No. ATS-6381121 Release Date: 12-26- UNCONTROLLED COPY Page 4 of 6

Revision: F Revision Date: 5- 3-1

Locator Replacement

See the parts list on the last page of this document for the proper

locator order number. Follow the steps below to replace the locator.

1. Open the crimp hand tool.

2. Swing the existing locator open and away from the hand tool.

3. Firmly press down on the brass pivot shaft with your thumb, while

pulling the locator up. Slip the locator off the top of the brass pivot

shaft. See Figure.5.

4. Replace it with the proper locator by putting over the brass pivot

shaft and snapping it into place.

Maintenance

It is recommended that each operator of the tool be made aware of,

and responsible for, the following maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins, pivot points, and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any equipment it needs cleaning

and lubrication for a maximum service life of trouble free crimping. Use light oil (3 weight automotive oil), at

all the oil points, every 5, crimps or 3 months. This will significantly enhance the tool life. See Figure 6.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams (See Figure 7)

Should this tool ever become stuck or jammed in a partially

closed position, Do Not force the handles open or closed. The

tool will open easily by rotating the small slotted screw marked

with an arrow. See Figure 7.

Warranty

This tool is for electrical terminal crimping purposes only. This

tool is made of the best quality materials. All vital components

are long life tested. All tools are warranted to be free of

manufacturing defects for a period of 3 days. Should such a

defect occur, we will repair or exchange the tool free of charge.

This repair or exchange will not be applicable to altered,

misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle

extensions voids this warranty.

SWING

LOCATOR

OPEN

PRESS DOWN

ON THE BRASS

PIVOT SHAFT

LIFT UP ON

THE LOCATOR

Figure 5

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY 3 MONTHS OR

5,000 CRIMPS)

Figure 6

Hand Crimp Tool for “Sabre™ Crimp Terminals

Doc No. ATS-6381121 Release Date: 12-26- UNCONTROLLED COPY Page 5 of 6

Revision: F Revision Date: 5- 3-1

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS

1. Manually powered hand tools are intended for low volume prototyping or field repair. This tool is NOT

intended for production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

CAUTION: Repetitive use of this tool should be avoided.

Certification

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify

hand tools.

% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped

12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than

25mm (1. ”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull

testing.

% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

% This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.

Hand Crimp Tool for “Sabre™ Crimp Terminals

Doc No. ATS-6381121 Release Date: 12-26- UNCONTROLLED COPY Page 6 of 6

Revision: F Revision Date: 5- 3-1

RATCHET

RELEASE SCREW

Figure 7

M4 X 8mm

LONG BHCS

M4 X 18mm

LONG BHCS

M4 X 10mm

LONG BHCS

PARTS LIST

Item Number Order Number Description Quantity

1 6381 -1 Frame 1

2 63811-217 Tool Kit with Locator Assembly 1

3 63811-5573 Locator Base 1

Americas Headquarters

Lisle, Illinois 6 532 U.S.A.

1-8 -78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413 92-

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 6 532 U.S.A.

63 -969-455

Fax: 63 -969-1352

Visit our Web site at http://www.molex.com

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