MM-Tech RJQ Series Manual de usuario
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Plastic Pipe Socket Fusion Tools
INSTRUCTIONS
------- RJQ, ZRJQ,ZRJQ-T PORTABLE SERIES
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Contents
1. Brief Introduction ---------------------------------------------------- 1
. Technical data ----------------------------------------------------
3. Product Structure ---------------------------------------------------- 3
4. Points for attention ---------------------------------------------------- 4
5. After service ----------------------------------------------------- 5
6. Guarantee receipt ------------------------------------------------------6
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A. Brief introduction of the fusion tools
These series of plastic pipe socket fusion tools are new types of hand-held electronic & thermostatical
tools
for heating and joining plastic pipes & fittings including PPR,PB and HDPE with aluminum sockets and
spigots.
For support on the building site or in the workshop. The tools are composed of quality electric
heating plate,electric controller,comfortable nylon plastic handle shell. There are series with different size
and operation for meeting different customer’s requirement .RJQ series are based on the standard and
regular hand-held socket welder with a new controller for overheat protection and easy operation.
Digital series of ZRJQ and ZRJQ-T models add a digital controller and screen for improving the accuracy
of the heating temperature. The temperature range can set as demand of different plastic pipes & fittings,
required fusing temperature can fix and display on the screen, environment temperature will be adjusted
and updated automatically, over-temperature will be alarmed automatically and etc. This provides a more
excellent fusing result.
***Please read this instruction carefully to ensure safe operation of the tool.
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Plastic pipe socket fusion tools series comply with the following specification:
B. Technical data
Table Fusion Tools
Specification
and Model no.
Input volt
Frequency
Rated watt
Surface temperature
of welding sockets &
spigots
Time to
specified
temperature
V~ Hz W ℃ <min
RJQ-40 (110) 0/ 30 (60) 50 600/650 60 10
RJQ-63 (110) 0/ 30 (60) 50 800/900 60 10
RJQ-110 (110) 0/ 30 (60) 50 1 00/1300 60 15
ZRJQ-40 (110) 0/ 30 (60) 50 600/650 00- 79 10
ZRJQ-63 (110) 0/ 30 (60) 50 800/900 00- 79 10
ZRJQ-110 (110) 0/ 30 (60) 50 1 00/1300 00- 79 15
ZRJQ-40T (110) 0/ 30 (60) 50 600/650 00- 79 10
ZRJQ-63T (110) 0/ 30 (60) 50 800/900 00- 79 10
ZRJQ-110T (110) 0/ 30 (60) 50 1 00/1300 00- 79 15
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Table 2 Welding Sockets & Spigots
Specifications of
pipes (φ)
Internal diameter of
concave head---Spigots
(φ)
Internal diameter of
convex head---Sockets
(φ)
Heat-fusing depth
A B A B A B
16 16.04 15.84±0.04 15.54 15.44±0.04 13 13
0 0.05 19.78±0.04 19.53 19.38±0.04 14 14
5 5.04 4.77±0.04 4.51 4.3 ±0.04 15 16
3 3 .03 31.75±0.04 31.50 31. 6±0.04 16.5 18
40 40.0 39.76±0.04 39.48 39. 0±0.04 18 0
50 50.0 49.68±0.06 49.46 49.19±0.06 0 3
63 6 .99 6 .60±0.06 6 .46 6 .10±0.06 4 7
75 74.91 74.59±0.06 74.3 74.00±0.06 6 31
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90 89.9 89.57±0.06 89.33 88.93±0.06 9 35
110 109.88 109.49±0.06 109. 9 108.80±0.06 3 .5 41
1 5 46
Note: Above mentioned technical data only for your reference. The exact data must refer to the size of the
plastic pipes & fittings.
C. RJQ Series-Product Structure
1. Handle shell
. Indicator lamp
3. Heat insulation cover
4. Heating plate
5. Electrical wires
6. Additional supporting stand
D. RJQ Series-Points for attention
1.The handle shell of the product is strong and reliable, the electric wires are standard with grounding
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safety plug. Please insert the plug into the safe outlet when using the tool. The plug shouldn’t be
changed arbitrarily.
. In order to protect the safety of persons and property, make sure to place the tool safely when it
works normally.
3.Warning! When the tool is not used but it is heating or cooling, you should put it on the supporting
stand.
4.Be careful of high temperature when the fusion tool works normally. In order to avoid hurt the skin,
you must wear gloves when operating or changing welding sockets & spigots.
5.Don’t open the handle shell of the fusion tool to avoid electric shock or the damage of
tool structure.
6.The fusion tool cannot be used under the rain at outdoors…Avoid contact with water and other
liquids. .
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7.If the electric wires are broken, it should be changed in the appointed maintenance store or
distributor because it needs special tools.
8.When you finished the fusing work, you must pulled out the plug first, and after the tool becomes
cool, put it back to the box.
9.Fix the welding sockets & spigots: according to specifications,fix welding sockets with M8×45 hex
key screws. Do not screw too firmly when the tool is cool, as the screw tread will be damaged when
disassembled at work. Be carefully when changing the welding sockets under work. The disassembled
welding sockets should be stored appropriately. Do not damage the surface coat of welding sockets, as
it will cause stick the plastic on and influence working quality and reduce the lifetime of welding
sockets.
10.Fix the fusion tool: The fusion tool is equipped with special supporting stand that can be fixed
handle shell with both slots. It can be fixed firmly. The operator stepped on the supporting stand when
using the tool and it makes operating easily and steadily.
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11.Switch on the power and heat: Switch on the power (Warning: the power should have the
grounding wire!!!), then the red indicator lamp will be on. That means the fusion tool is being heated.
When the red lamp is off and the green indicator lamp is on, it means the fusion tool stops heating.
After a while, the red lamp will be on again and the fusion tool is in a state of keeping temperature and
ready to work.(the process is often less than ten minutes.)
1 .Fusing and connecting pipes: Use pipe cutter to cut pipes vertically. Push the pipes and fittings into
the welding sockets and heat for several seconds (Briefly in the Table3). Pull it out quickly and then
push the heated pipes to heated pipe fitting exactly.Do not press extremely, in order to avoid bending
pipes head.
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Table 3 Fusing Standards for Plastic Pipes & Fittings
External diameter of
pipes (mm)
Fusing depth
(mm) Heating time
(s)
Processing time
(s)
Cooling time
(min)
A B
16 13 13 5 4 3 （）
0 14 14 5 4 3 （）
5 15 16 7 4 3 （）
3 16.5 18 8 4 （6） 4
40 18.0 0 1 6 4
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