Mitsubishi Q64TCRT Manual de usuario

Temperature Control Module

MITSUBISHI

General-Purpose PROGRAMMABLE CONTROLLER

User’s Manual

(Hardware)

Q64TCRT

Q64TCRTBW

Thank you for purchasing the Mitsubishi general-purpose

programmable controller MELSEC-Q series.

Prior to use, please read this manual thoroughly and

familiarize yourself with the product

MODEL Q64TCRT-U-H-JE

MODEL

CODE 13JQ98

IB(NA)-0800121-B(0709)MEE

A - 1

SAFETY PRECAUTIONS

(Read these precautions before using.)

When using Mitsubishi equipment, thoroughly read this manual and the

associated manuals introduced in this manual. Also pay careful attention to

safety and handle the module properly.

These SAFETY PRECAUTIONS classify the safety precautions into two

categories: “DANGER” and “CAUTION”.

DANGER

CAUTION

Procedures which may lead to a dangerous condition and

cause death or serious injury, if not carried out properly.

Procedures which may lead to a dangerous condition and

cause superficial to medium injury, or physical damage

only, if not carried out properly.

Depending on circumstances, procedures indicated by CAUTION may also

be linked to serious results.

In any case, it is important to follow the directions for usage.

Store this manual in a safe place so that you can take it out and read it

whenever necessary. Always forward it to the end user.

[DESIGN PRECAUTIONS]

DANGER

Do not write data to the "read-only area" in the buffer memory of the

intelligent function module.

Do not turn on/off the "reserved" signals among the I/O signals to/from the

programmable controller CPU.

Doing so can malfunction the programmable controller system.

Depending on the malfunction of the external output transistor, there may

be cases where the output is ON or OFF status. Install external monitoring

circuitry for output signals that may lead to major accidents.

CAUTION

Do not bunch the control wires or communication cables with the main

circuit or power wires, or install them close to each other.

They should be installed 100 mm(3.94 inch) or more from each other.

Not doing so could result in noise that may cause malfunction.

A - 2

[INSTALLATION PRECAUTIONS]

CAUTION

Use the programmable controller in an environment that meets the general

specifications contained in the CPU user's manual.

Using this programmable controller in an environment outside the range of

the general specifications may cause electric shock, fire, malfunction, and

damage to or deterioration of the product.

When installing the module, securely insert the module fixing tabs into the

mounting holes of the base module while pressing the installation lever

located at the bottom of the module downward.

Improper installation may result in malfunction, breakdown or the module

coming loose and dropping. Securely fix the module with screws if it is

subject to vibration during use.

Tighten the screws within the range of specified torque.

If the screws are loose, it may cause the module to fallout, short circuits, or

malfunction.

If the screws are tightened too much, it may cause damage to the screw

and/or the module, resulting in fallout, short circuits or malfunction.

Switch all phases of the external power supply off when mounting or

removing the module.

Not ding so may cause electric shock or damage to the module.

Do not directly touch the conductive area or electronic components of the

module.

Doing so may cause malfunction or failure in the module.

[WIRING PRECAUTIONS]

CAUTION

Be careful not to let foreign matters such as sawdust or wire chips get

inside the module.

They may cause fires, failure or malfunction.

The top surface of the module is covered with protective film to prevent

foreign objects such as cable offcuts from entering the module when wiring.

Do not remove this film until the wiring is complete.

Before operating the system, be sure to remove the film to provide

adequate heat ventilation.

Be sure to fix communication cables or power supply cables leading from

the module by placing them in the duct or clamping them.

Cables not placed in the duct or without clamping may hang or shift,

allowing them to be accidentally pulled, which may cause a module

malfunction and cable damage.

A - 3

[WIRING PRECAUTIONS]

CAUTION

Do not grab on the cable when removing the communication or power

cable connected to the module.

When disconnecting a cable without a connector, first loosen the screws on

the part that is connected to the module.

Pulling the cable when it is still connected to the module may cause

damage to the module or cable, or misoperation due to cable contact

failure.

Always ground the shielded cable for the programmable controller.

There is a risk of electric shock or malfunction.

When wiring, be sure to verify the rated voltage of the product as well as

the terminal layout. Fire or failure may result if incorrect voltage is input or

incorrect wiring is performed.

Connecting terminals with incorrect voltage may result in malfunction or

mechanical failure.

[STARTUP AND MAINTENCE PRECAUTIONS]

CAUTION

Mounting/removing the module to/from the base and the terminal block is

limited to 50 times after using a product. (IEC 61131-2-compliant)

Failure to do so may cause malfunctions.

A - 4

REVISIONS

The manual number is given on the bottom right of the top cover.

Print Date Manual Number Revision

Jun.,2000 IB (NA)-0800121-A

First edition

Sep.,2007 IB (NA)-0800121-B

Partial correction

SAFETY PRECAUTIONS, CONTENTS,

Conformance to the EMC Directive/Low

Voltage DirectiveSection 2.1, 2.2, 3.1,

5.1, 5.2, Chapter, 4, 6

This manual confers no industrial property rights or any rights of any other kind, nor

dose it confer any patent licenses. Mitsubishi Electric Corporation cannot be held

responsible for any problems involving industrial property rights which may occur as

a result of using the contents noted in this manual.

A - 5

CONTENTS

SAFETY PRECAUTIONS.............................................................................. A-1

REVISIONS................................................................................................... A-4

About the Manuals......................................................................................... A-5

Conformance to the EMC Directive/Low Voltage Directive ............................ A-5

1. OVERVIEW ...................................................................................................1

2. SPECIFICATIONS.........................................................................................1

2.1 Performance Specifications .....................................................................1

2.2 Types, Measured Temperature Ranges and Data Resolutions of Usable

Platinum Temperature Measuring Resistors ...........................................2

3. LOADING AND INSTALLATION....................................................................3

3.1 Handling Instructions ...............................................................................3

3.2 Installation Environment ..........................................................................3

4. NAMES AND SETTINGS OF THE PARTS....................................................4

5. WIRING.........................................................................................................6

5.1 Wiring Instructions ...................................................................................6

5.2 External Wiring ........................................................................................7

6. SETTING FROM GX Developer ....................................................................9

7. OUTLINE DRAWINGS ................................................................................10

A - 6

About the Manuals

The following manuals are related to this product.

Referring to this list, please request the necessary manuals.

Detailed manual

Manual Name Manual Number

(Model Code)

Q64TCTT, Q64TCTTBW, Q64TCRT, Q64TCRTBW

type Temperature Control Module User's Manual

SH-080108

(13JT11)

Conformance to the EMC Directive/Low Voltage Directive

When Mitsubishi programmable controller conforming to the EMC

Directive/Low Voltage Directive is mounted into your product and the product is

made to conform to the EMC Directive/Low Voltage Directive, refer to the

user's manual of the module.

The EMC Directive/Low Voltage Directive-conforming model of the

programmable controller has a CE logo on its rating plate.

1. OVERVIEW

This user's manual provides the specifications, handling, part names and

others of the following temperature control modules used with the MELSEC-Q

series CPU modules.

•Q64TCRT temperature control module

•Q64TCRTBW temperature control module with wire break detection feature

2. SPECIFICATIONS

The specifications of the Q64TCRT(BW) are indicated below.

2.1 Performance Specifications

Specifications

Item

Q64TCRT Q64TCRTBW

Control output Transistor output

Number of temperature input points 4 channels/module

Usable platinum temperature-

measuring resistors Refer to Section 2.2

Ambient

temperature:

25°C ±5°C

Full-scale ×(±0.3%)

Accuracy Ambient

temperature:

0°C to 55°C

Full-scale ×(±0.7%)

Sampling period 0.5s/4 channels

(constant independently of the number of channels used)

Control output period 1 to 100s

Input impedance 1M

Input filter 0 to 100s (0: Input filter OFF)

Sensor compensation value setting -50.00 to 50.00%

Operation at sensor input

disconnection Upscale processing

Temperature control system PID ON/OFF pulse or 2-position control

PID constant setting Setting can be made by auto tuning

Proportional band

(P) 0.0 to 1000.0% (0: 2-position control)

Integral time (I) 1 to 3600s

PID constant

range

Derivative time (D) 0 to 3600s (Set 0 for PI control.)

Set value setting range Within temperature range set to the used platinum

temperature-measuring resistor

Dead band setting range 0.1 to 10.0%

Specifications

Item Q64TCRT Q64TCRTBW

Output signal ON/OFF pulse

Rated load voltage 10 to 30VDC

Max. load current 0.1A/point 0.4A/common

Max. inrush current 0.4A 10ms

Leakage current at

OFF 0.1mA or less

Max. voltage drop at

ON 1.0VDC (TYP) 0.1A 2.5VDC (MAX) 0.1A

Transistor

output

Response time OFF→ON: 2ms or less ON→OFF: 2ms or less

Insulation method Between input and grounding : Transformer insulation

Between input and channel : Transformer insulation

Dielectric withstand voltage Between input and grounding : 500VAC for 1 minute

Between input and channel : 500VAC for 1 minute

Insulation resistance Between input and grounding : 500VDC 20M or more

Between input and channel : 500VDC 20M or more

Current sensor*1

The following current sensor

made by URD Co., Ltd.

Input accuracy

• CTL-12-S36-8(0.0 to 100.0A)

• CTL-6-P-H(0.00 to 20.00A)

Input accuracy Full scale ×(±1.0%)

Heater

disconnection

detection

specifications

Number of alert

delays

———

3 to 255

I/O occupied points *2

16 points/slot

(I/O assignment:

16 intelligent points)

32 points/2 slots

(Default I/O assignment:

16 free points + 16 intelligent

points)

Connection terminals 18-point terminal block Two 18-point terminal blocks

Applicable wire size (mm2) 0.3 to 0.75

Applicable crimping terminals R1.25-3,1.25-YS3,RAV1.25-3,V1.25-YS3A

Internal current consumption (A) 0.55 0.64

Weight (kg) 0.20 0.30

Outline dimensions (mm) 27.4 (W) ×98 (H) ×112 (D) 55.2 (W) ×98 (H) ×112 (D)

*1 : Only the current sensor of URD Co., Ltd. may be used.

*2 : When using the Q64TCRTBW, the device numbers of the I/O signals are

incremented by 16 points due to the empty points of the left-hand side slot.

In this manual, therefore, read the I/O signals as indicated below

depending on the module used.

Example) When the signal is indicated as Yn1

When using Q64TCRT: Y1 When using Q64TCRTBW: Y11

*3 : For the noise immunity, withstand voltage, insulation resistance and others

in the programmable controller system using this module, refer to the

power supply module specifications given in the used CPU module user's

manual.

2.2 Types, Measured Temperature Ranges and Data Resolutions of Usable

Platinum Temperature Measuring Resistors

°C °FPlatinum

temperature

measuring

resistor type

Measured

temperature range Data resolution Measured

temperature range Data resolution

-300 to 1100 1

Pt100 -200.0 to 600.0

-200.0 to 200.0 0.1 -300.0 to 300.0 0.1

-300 to 900 1

JPt100 -200.0 to 500.0

-200.0 to 200.0 0.1 -300.0 to 300.0 0.1

3. LOADING AND INSTALLATION

3.1 Handling Instructions

There are the following instructions for handling the Q64TCRT(BW).

(1) Do not drop the case and connectors of the module and subject them to

hard impact.

(2) Tighten the fixing and terminal screws of the module within the following

ranges.

Screw Location Tightening Torque Range

Module fixing screw (M3 screw) 36 to 48N5cm

Terminal block terminal screw (M3 screw) 42 to 58N5cm

Terminal block fixing screw (M3.5 screw) 66 to 89N5cm

3.2 Installation Environment

Refer to the user's manual of the CPU module used.

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