Minuteman R500H Manual de usuario

Parts and Instruction Manual

R500H Rush Carpet Extractor

Parts and Instruction Manual - R500H Rush Carpet Extractor

Model R500H

TECHNICAL SPECIFICATIONS

Models Rush 500,

^ŽůƵƟŽŶdĂŶŬ 12 gallon

ZĞĐŽǀĞƌǇdĂŶŬ 11 gallon

sĂĐƵƵŵDŽƚŽƌƐ Dual 2-stage

^ŽůƵƟŽŶWƌĞƐ-

sure 500 psi

tĂƚĞƌ>ŝŌ 150”

dĂŶŬŽŶƐƚƌƵĐ-

ƟŽŶ Polyethylene

ĂƐĞƉůĂƚĞ ¼” aluminum

ZĞĂƌtŚĞĞůƐ 10” non-marking

ĂƐƚĞƌƐ 4” locking

WŽǁĞƌŽƌĚ ƵĂůϱϬŌĚĞ-

ƚĂĐŚĂďůĞ

ŝŵĞŶƐŝŽŶƐ 35”H x 31”L x

18”W

tĞŝŐŚƚ ϭϬϲůďƐ

^ŚŝƉƉŝŶŐtĞŝŐŚƚ ϭϮϯůďƐ

^ŚŝƉƉŝŶŐŝŵĞŶ-

ƐŝŽŶƐ

ϯϲϱ,ǆϯϭϱ>ǆ

19”W

ůĞĐƚƌŝĐĂůƌĂǁ ϭϳϭĂŵƉƐϭϱϵ

amps

,ĞĂƚĞƌ ĞƚĂĐŚĂďůĞʹ

2000 W

sĂĐƵƵŵ^ŽůƵ-

ƟŽŶ,ŽƐĞ 25’

ĂƌƉĞƚtĂŶĚ ƵĂů:Ğƚ^ͲďĞŶĚ

Stainless Steel

Parts and Instruction Manual - R500H Rush Carpet Extractor

Table of Contents

TECHNICAL SPECIFICATIONS ........................................................................................................... 2

INSPECTION ......................................................................................................................................... 4

SAFETY INSTRUCTIONS ..................................................................................................................... 5

GROUNDING ........................................................................................................................................ 7

MAINTENANCE .................................................................................................................................... 8

MACHINE OVERVIEW ........................................................................................................................ 10

ACCESSORY HEATER ....................................................................................................................... 12

CLEANING CARPET .......................................................................................................................... 14

CLEANING UPHOLSTERY ................................................................................................................. 15

UPPER ASSEMBLY ............................................................................................................................ 16

UPPER ASSEMBLY BOM ................................................................................................................. 17

LOWER ASSEMBLY ........................................................................................................................... 18

LOWER ASSEMBLY BOM ................................................................................................................ 19

WIRING ............................................................................................................................................... 20

TROUBLESHOOTING ........................................................................................................................ 21

WARRANTY ........................................................................................................................................ 22

Page 4

Parts and Instruction Manual - R500H Rush Carpet Extractor

INSPECTION

UNPACKING YOUR NEW R00): When your package is delivered, check the carton

carefully for signs of rough handling. If your R00)is damaged, notify the carrier immediately

and request an inspection. Be sure to keep the carton, packing inserts, packing lists and carrier’s

receipt until the inspector has verified your claim.

MINUTEMAN’s liability ceases when the carrier picks up the shipment. However, our customer service

staff will be happy to furnish any information needed in connection with the claim and will attempt to

expedite a resolution.

PLEASE READ BEFORE OPERATING YOUR NEW R00):

Read the manual carefully and completely before at- tempting to operate the unit. This manual has

important information for the use and safe operation of the machine. Keep this manual handy at all

times.

This equipment has been engineered and manufactured to provide excellent performance and service. To

ensure that your equipment will continue to perform as intended:

tMaintain equipment regularly- following the suggested maintenance schedule provided.

tUse only original MINUTEMAN parts when servicing.

tOperate equipment with care.

If additional information is needed, please contact:

MINUTEMAN INTERNATIONAL 630- 627-6900

All information and specifications printed in the manual are current at the time of printing; however

because of MINUTEMAN’s policy of continual product development, we reserve the right to make

changes at any time without notice.

Page 5

Parts and Instruction Manual - R500H Rush Carpet Extractor

SAFETY INSTRUCTIONS

FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND

INSTRUCTIONS WILL VOID THE WARRANTY.

WA R N I N G !

tThe machine was designed for use on carpet cleaning applications as per instructions and

recommendations written in this manual. Any deviation from its proper use or purpose and the

consequential damage that may occur is the sole responsibility of the end user.

tDisconnect the power cord from the outlet before servicing. Do not leave machine connected to an

electrical outlet when unattended.

tDo not immerse or use this machine in standing water. Such use may cause electric shock.

tWhen using an extension cord, use only a 3-prong conductor grounding cord-12 gauge wire or

heavier.

tTo avoid electric shock, do not expose the unit to rain or snow. Store it indoors in a heated location

only.

tDo not use the machine for dry vacuuming.

tUse defoamer at all times to prevent damage to the vacuum motor.

tDo not use water in excess of 130°F (54°C) in the solution tank

tTo prevent seal damage and chemical build-up to the pump system, run clean water through the

solution lines after each day’s use.

tUse only commercially available carpet cleaning solutions and defoamer intended for use with machines

of this type. Do not use dyes, bleaches, ammonia, or other additives.

tThe use of powdered cleaning solution, if not diluted properly, may result in damage to the pump.

Powdered chemical is not recommended. If powdered chemicals are used, premix in a separate

container before placing in the solution tank.

tAlways read and understand your chemical’s MSDS (Material Safety Data Sheet) before use.

tThis equipment is not designed to handle or use combustible/volatile substances such as gasoline or

kerosene, in, on, or near the machine. The use of such materials will cause extreme hazardous

condition.

tDo not expose machine to freezing temperatures.

Page 6

Parts and Instruction Manual - R500H Rush Carpet Extractor

tAll repairs must be done by an authorized MINUTEMAN repair station.

tDo not use replacement parts other than original MINUTEMAN parts.

tDo not allow your spray stream to remain in one fixed location as surface damage may occur.

tCheck that all spray nozzles are securely fastened. Loose nozzles could be ejected from equipment at

high speeds.

tThis is not a toy. Keep away from children.

tDo not pull by the power or use power cord as a handle. Always unplug by grabbing the plug and

pulling, do not unplug by pulling the power cord.

tInspect cord for damage. Do not use damaged cords. Connect only to properly grounded outlets.

tKeep hair, fingers, loose clothing, and body parts away from moving parts and openings.

tTurn off all controls before disconnecting machine

tUse caution with ejected liquid or chemicals. High pressures and temperatures could be hazardous to

nearby people or surroundings.

tDo not run the heater dry. always make sure you have water

tDo not expose heater to freezing temperatures.

tPrevent burns by wearing gloves or using a barrier to remove hot quick disconnects.

tNever leave heater or equipment unattended when connected or powered on.

tThe accessory heater was designed for use on R100H extractors for carpet, floor and upholstery

extraction applications. Any deviation from its proper use or purpose and the consequential damage

that may occur is the sole responsibility of the end user.

ELECTRICAL - 115 Volt

Model: R00H

This machine is designed to operate on a standard 15 amp, 120 volt, 60 Hz, AC circuit. Voltages below

105 volt AC or above 125 volts AC could cause serious damage to the motor.

Page 7

Parts and Instruction Manual - R500H Rush Carpet Extractor

GROUNDING

GROUNDING INSTRUCTIONS:

This piece of equipment must be grounded. Should an electrical malfunction occur, grounding

provides a path of least resistance for electrical current- reducing the risk of electric shock. This piece

of equipment is furnished with a cord that has a grounding conductor and grounding plug. The

grounded plug must only be plugged into an appropriate outlet that is properly installed and grounded

in accordance with all local codes and ordinances.

WA R N I N G :

Connecting the equipment to an improperly grounded outlet can result in an increased risk of electric

shock. A qualiﬁed electrician should be consulted if you are unsure that the outlet is properly grounded.

Do not modify the plug provided with the equipment. If it will not ﬁt the outlet, have a proper outlet

installed by a qualiﬁed electrician.

This appliance is designed for use on a 120-volt circuit. The grounding plug provided looks like the plug

illustrated in Figure 1. Replace the power cord if the grounding pin is damaged or broken.

Extension cords connected to this machine should be 12 gauge, three-wire cords with three-prong

plugs and outlets. DO NOT use extension cords more than 25 feet (7.6 m) long

Figure 1

Page 8

Parts and Instruction Manual - R500H Rush Carpet Extractor

MAINTENANCE

MAINTENANCE:

This R00H has been engineered and built to require minimum maintenance. But like any machine, it

does require some care to keep it in optimum working condition. Careful attention to these maintenance

instructions will give you maximum operating performance and life expectancy of the machine.

CAUTION: Disconnect the power cord from the outlet before doing any clean up or maintenance

on the machine

tKeep the machine clean. Do not allow dust to accumulate on external surfaces or near any moving

parts.

tAfter every job, wipe down the surface of the machine with a clean damp cloth.

tInspect cord for damage. Do not use machine with a damaged cord.

PERIODIC MAINTENANCE

tUse only chemicals safe for extractors

tAdhere to the appropriate mix ratios for all chemicals

tFor optimal performance, it is suggested that the operator flush the system after every job or at the

end of the day.

tPump seals and valves may need to be replaced at the 1000 hour mark if a loss in pressure is noted

Daily:

1. Always keep the machine clean inside and out.

2. Pour 2 gallons of clean hot water in the solution tank. Turn the pump on and flush the entire system

through the wand nozzles for about a minute to pre- vent alkaline build-up.

3. Remove dirt and lint build-up inside the filter screen in the recovery tank. Lint should be cleaned off

so that air flow is not impeded.

4. Check the solution tank strainer in the solution tank. If lint has accumulated in the screen, remove

and rinse it in clear running water.

Weekly:

1. Check and clean solution filter

2. Check for obstructions in vacuum pathway

Quarterly:

1. Check pump, plumbing and fittings for leaLT

2. Check power cords and hoses for tears

Page 9

Parts and Instruction Manual - R500H Rush Carpet Extractor

CORD STORAGE:

While not in use, storage can be accomplished by winding cord around handle assy. Cord should be

completely unwound during operation.

CORD SAFETY

xDo not leave appliance when plugged in. Unplug from outlet when not in use and before

servicing

xDo not use with damaged cord or plug. If appliance is not working as it should, has been dropped,

damaged, left outdoors, or dropped into water, return to service center for inspection and repair.

xDo not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp

edges or corners. Do not run this 3) over cord. Keep cord away from heated surfaces.

xDo not unplug by pulling cord. To unplug, grasp the plug, not the cord.

xDo not handle plug or appliance with wet hands.

xThis equipment should be stored indoors and not exposed to rain.

Page 10

Parts and Instruction Manual - R500H Rush Carpet Extractor

MACHINE OVERVIEW

1. Handle- Used to maneuver and position the

R500H.

Contains switch box (for switchbox, see #12).

2. Recovery tank and lid- Tank collects recovered

waste water. Lid allows access to recovery tank

and creates a seal to ensure suction.

3. Solution tank and lid- Tank used to store clean

water or solution for your job. Lid allows access

to the solution tank and prevents external

contamination of solution tank.

4. Non-marking front 4” locking casters and rear

10” wheels.

5. Recovery/vacuum hose inlet barb- connect your

recovery vacuum hose to this barb.

6. Male twist lock pigtail- Connects to 50ft power

cord.

7. Solution line Q.D.- Pressurized connection for

solution line.

8. Pressure Relief/ Power Prime

9. Pressure Gauge

10. Pressure regulator

11. Cool air intake for vacuum.

12. Recovery tank dump valve

13. Heater mounting brackets.

14. Switch box- one switch marked “VACUUM” and

one switch marked “PUMP”.

15. Heater

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