Minebea Intec CAS-SPC Series Manual de usuario

98648-018-49

Operating Instructions

Minebea Intec Combics Series

Complete Scales Models CAW3P |CAW3S |CAS3E | CAS3G |CAS...-SPC...

Contents

Notes on Using this Manual 3

Warnings and Safety Precautions 4

Device Description 6

Intended Use 6

Overview of Equipment 7

Installation 8

Getting Started 12

Connecting Peripheral Devices or Another Platform 12

Connecting an IS Weighing Platform to a Combics 3 13

Connecting Peripheral Devices or a 2nd Weighing

Platform: Combics 3, Model CAW3S | CAS3 14

Interface Pin Assignment Chart COM1 15

Connecting a PC via Interface COM1 16

Interface Pin Assignment Chart COM2 17

Connecting a PC via Interface COM2 18

Interface Pin Assignment Chart PS2 19

Scale Conguration 21

Service Mode 21

Entering Adjustment and Linearization Weights 32

Function Allocation of the Allocation for the JKey

for Calibration/Adjustment 38

External Adjustment 39

Internal Calibration 43

Adjustment Without Weights 43

Function Allocation of the JKey for Linearization

and Setting/Deleting the Preload 46

External Linearization 47

Setting the Preload 50

Clearing the Preload 51

Operating Design 52

Weighing Operating Design 52

Menu Operating Design 58

Conguration 59

Setup Overview (Parameters) 63

Operation 76

Weighing 76

Calibration, Adjustment 86

Internal Adjustment for CAS3 Models 90

SQmin Function 91

Data ID Codes 94

Data Interfaces 96

Conguring the Data Interface as a COM Port 99

Data Input Format 101

Data Output Format 102

Conguring the Data Interface as a Printer Port 106

Conguring a Printout 107

GMP-compliant Printouts 108

Sample Printouts 109

Error Codes 115

Care and Maintenance 117

Service 117

Repairs 117

Cleaning 117

Safety Inspection 118

Disposal 119

Specications 120

Balance Dimensions 123

Accessories 135

Documents List 137

Minebea Intec Services 137

Declaration of Conformity 138

EU-type examination certicate 143

Test Certicate 145

Evaluation Certicate 146

Plates and Markings 150

Manufacturer’s Certicate 172

Safety Information 175

Guide to Verification of Weighing Instruments 179

Certificate US / C 180

Appendix: Passwords 183

2 Operating Instructions Combics Complete Scales

Contents

Notes on Using this Manual

tPlease read this entire manual carefully and completely before using the device.

tRead the safety precautions carefully.

tThis manual is part of the product. Keep it in a safe and easily accessible

location.

tIf the manual should be lost or misplaced, please contact Minebea Intec for a

replacement or download the latest manual from our website:

www.minebea-intec.com

Symbols and Signs

The following symbols are used in this manual:

2Warning symbol for various types of dangers.

These symbols are explained in more detail in Section “Safety Instructions.“

hThis symbol indicates useful information and tips.

e,1,This and similar symbols mean that the respective key should be pressed.

T T ...,This means that this key must be pressed more than once.

tIndicates a required action

yDescribes the result of an action

1. If a procedure has multiple steps...

2. ... the steps are numbered consecutively.

–Indicates an item in a list

hHotline/Technical Advice

on Applications

Phone: +49 (0) 40/67960444

Fax: +49 (0) 40/67960474

E-mail:

[email protected]

Operating Instructions Combics Complete Scales 3

Notes on Using this Manual

Warnings and Safety Precautions

Combics indicators comply with the European Council Directives as well as

international regulations and standards for electrical equipment, electromagnetic

compatibility,andthestipulatedsafetyrequirements.Improperuseorhandlingcan,

however, result in damage and/or injury.

tRead these operating instructions carefully before use.

This will prevent damage to the equipment.

3The protective conductor must not be disconnected for any reason. Use only

standard cables that have protective grounding conductors.

3If there is visible damage to the equipment or power cord: unplug the equipment

and secure it against further use.

3Make absolutely sure to unplug the indicator from power before you connect or

disconnect any electronic peripheral devices to or from the interface port.

3Thedevice should only beopened by personnel trainedin accordance with Minebea

Intec guidelines.

3If you use electrical equipment in installations and under ambient conditions

requiring higher safety standards, you must comply with the provisions as specied

in the applicable regulations for installation in your country.

3The operator shall be responsible for any modications to the equipment and for

any connections of cables or equipment not supplied by Minebea Intec and must

check and, if necessary, correct these modications and connections.

Information on operational quality is available upon request from Minebea Intec (in

line with norms pertaining to immunity).

3Do not expose the equipment to aggressive chemical vapors or to unnecessarily

extreme temperatures, moisture, shocks, or vibration.

3Only clean the device as stipulated in the cleaning instructions: Refer to the

“Care and Maintenance“ chapter.

3The display value can be aected by extreme electromagnetic inuences. Once the

disturbance has ceased, the instrument can be used again in accordance with its

intended purpose.

Danger of Explosion!

1Do not use device without option Y2 in hazardous areas.

Option Y2 described in instructions 98647-004-70.

4 Operating Instructions Combics Complete Scales

Warnings and Safety Precautions

Installation

3Warning when using pre-wired RS-232 connecting cables: RS-232 cables purchased

from other manufacturers often have pin assignments that are incompatible with

Minebea Intec products. Be sure to check the pin assignments against the chart

in this manual before connecting the cable, and disconnect any lines identied

dierently from those specied by Minebea Intec.

3ConnectonlyMinebeaIntecaccessoriesandoptions,astheseareoptimallydesigned

for use with your device. Therefore, do not use any proprietary solutions. The

operator shall be solely responsible for installation and testing of any modications

to Minebea Intec equipment, including connection of cables or equipment not

supplied by Minebea Intec. Information on operational quality (in line with norms

pertaining to immunity) is available on request.

tIf you have any problems with your device, contact your local Minebea Intec

oce, dealer or service center.

IP Protection Rating

IP Rating – CAWxS models are rated to IP67.

– CAS3E* /CASE-SPC/CASLE-SPCmodels:

platform IP65, indicator IP69K.

– CAS3E-64ED-S, CASLE-SPC-06HCE models:

platform IP43 (Some models IP43), indicator IP69K.

– CASLE-SPC models: platform IP65, indicator IP44.

– CAS3G* models: platform IP67, indicator IP69K.

– CAWxS models are rated to IP69K with the “I69“ option.

– Complete scales with secured protective caps must be installed and tested by a

certied technician.

– If you install an interface port or battery connection after setting up your

indicator, keep the protective cap in a safe place for future use. The cap protects

the interface connector from vapors, moisture and dust or dirt.

Use in Legal Metrology

– When the indicator is connected to a weighing platform and this equipment is

to be veried, ensure that the applicable regulations regarding verication are

observed.

– WhenconnectingMinebeaIntecweighingplatforms,observetheDeclarationof

Conformity with the list of permitted weighing ranges.

– A sticker with the “Minebea Intec“ logo was axed to the indicator as a

control seal following verication. This seal will be irreparably damaged if

you attempt to remove it. This will nullify the verication‘s validity. In this

case, re-verication would be required in compliance with all relevant national

regulations and laws.

Operating Instructions Combics Complete Scales 5

Warnings and Safety Precautions

Device Description

Combics complete scales:

– Are robust and durable

– Are easy to clean and disinfect

– Are easy to operate, thanks to the following features:

– Large, backlit, fully graphical dot-matrix display

– Large keys with positive click action

– Can be operated independently of the weighing platform location

– Have a range of interfaces for exible use

– Have optional password protection for operating parameters

Combics 3 speeds up your routine procedures with:

– Integrated programs for applications (some can be combined):

– Counting

– Neutral Measurement

– Averaging (animal weighing)

– Weighing in percent

– Checkweighing

– Classication

– Totalizing

– Net-total Formulation

– Automatic initialization when the scale is switched on

– Fast response times

– Automatic taring when a load is placed on the weighing platform

– Designation of weight values with up to 4 lines of alphanumeric text

– Can be controlled via two external computers using various protocols

– Barcode scanner connection option for entering tare value or IDs (6 units)

– Possibility to input tare values via the number block

– LED for measurement range identication

– Connection option for 2 further weighing platform

– Alibi Memory

– Product data memory

– Congurable printout

– Expression congurable with PC

Intended use

The Combics 3 is a robust complete scale for daily production and quality control in

industrial applications. Any other use beyond this is considered improper.

6 Operating Instructions Combics Complete Scales

Device Description

General View of the Equipment

Platform

1Level indicator

2 Load plate

3Leveling feet

Indicator

4 10 digit keypad for entering alphanumeric values

5LEDs (for checkweighing and classication)

6 Display (for details, see “Operating Design“ chapter)

7 Additional function keys (see “Operating Design“)

8 General function keys: Zero, Tare, Switch function, Adjustment/

Calibration, Print/Data output

(see “Operating Design“)

9 Toggle between weighing platforms (WP)

10 On/O

Rear view of indicator:

11 “UNICOM“

Optional:

– RS-232|RS-485 or 422 interface, e.g. for:

– PC connection

– Printer connection

– Digital I/O

– 4 to 20 mA

– Probus DP

- DeviceNet

– Ethernet TCP/IP|ModBus TCP

12 RS-232 interface “COM1“

e.g. for:

– PC connection

– Printer connection

– Digital input

– Stop light output

13 “PS2“ e.g. for:

– Keyboard connection

– Barcode scanner connection

14 Power cord with country-specic plug

15 Input for menu access switch (standard or legal-for-trade mode)

for WP 1

16 Weighing platform WP 1 connection

for analog scales,

optional for “xBPI“|“SBI“ scales

17 Weighing platform WP 2 connection,

optional for analog scales or “xBPI“|“SBI“ scales

18 Input for menu access switch (standard or legal-for-trade mode)

for WP 2

19 RS-232 interface “COM2“

e.g. for:

– PC connection

– Printer connection

20 Vent valve: 1.5 Nm

CAW3S | CAS3E | CASE-SPC

Operating Instructions Combics Complete Scales 7

Device Description

CAW3P | CASLE-SPC

Installation

When a Combics indicator is ordered with special equipment, the desired options

come pre-loaded from the factory.

Storage and Shipping Conditions

3Once the equipment has been removed from the packaging, it may lose accuracy if

subjected to strong vibration.

3If the load plate is lifted using a vacuum lifting pad, gloves, safety shoes and safety

gear must be worn. Risk of injury!

This work may only be carried out by reliable and authorized personnel.

3Suspension points are provided for weighing platforms with an overall size of

1 +1 m or larger. Do not step under the load during weighing platform/load plate

transport or when lifting. Corresponding accident prevention regulations must be

followed.

Do not damage the clamp boxes and load receptors during transport.

– Donotexposetheequipmenttounnecessarilyextremetemperatures,moisture,

shocks, blows or vibration.

– Permissible storage temperature: –10°C to +40°C

Installation Location

Avoid adverse inuences at the place of installation:

– Extreme temperatures

– Aggressive chemical vapors

– Extreme moisture (according to IP protection class)

Unpacking

For devices with a platform size of 60 x 80 cm or larger:

tProtective gear must be worn (safety shoes and if required, gloves)

tAlways lift on the side walls when lifting or transporting the weighing platform.

tAfter unpacking the device, check it for any visible damage as a result of rough

handling during shipment.

yIf you detect any damage, proceed as directed in the chapter entitled “Care and

Maintenance“ under “Safety Inspection.“

tSave the original packaging for any future transport.

Unplug all connected cables before packing the equipment.

Checking Package Contents

– Indicator

– Weighing platform

– Operating instructions

– Options (special accessories) as listed on the bill of delivery

8 Operating Instructions Combics Complete Scales

Installation

CAS3-G models (IGG): Remove transport locks

tPlace the weighing platform at its installation location, remove the weigh-

ing pan.

tRemove the transport lock: Remove screw 1

tLoosen screw 2.

tTurn the mounting bracket 180° and re-secure screw 2.

tRe-attach screw 1to the lever

CAS3-G models (FEG): Remove transport locks

tSet up the weighing platform in the vicinity of your work area, remove the

load plate (1), and remove the red plastic caps.

tLoosen the fastening screws on the retainer plates using the Allen wrench (key)

that is supplied with the weighing platform. Slide the retainer plates in the

direction of the arrows.

tAfterwards, retighten the retainer plates so that they are not in contact

with the pins.

tUse the Allen wrench (key) to remove screw no. 1, and loosen screw no. 2.

Turn the red color-coded transport locking device by 90° in the direction of the

arrow, and refasten the transport locking device.

tMake sure to retighten all screws that belong to the transport locking devices.

tPlace the load plate on the platform.

The transport lock must be re-installed before transporting the weighing platform.

Weighing Platform, Leveling

The weighing platform must be exactly level to ensure reproducible weighing

results every time. Therefore, the weighing platform must always be re-leveled

after it has been moved to a dierent location.

tRemove the weighing pan.

tLoosen the lock nuts using a wrench (SW17).

tUse a SW5 Allen key to screw the leveling feet in/out.

Turning the leveling feet clockwise lifts the weighing platform,

turning the leveling feet counterclockwise lowers the weighing platform.

Operating Instructions Combics Complete Scales 9

Installation

10 Operating Instructions Combics Complete Scales

Weighing Platform, Leveling (IGG)

tAlign the weighing platform leveling feet so that air bubble is centered within

the circle of the level indicator.

tCheck to ensure that all four leveling feet rest securely on the work surface.

yEach of the leveling feet must support an equal load.

tRe-fasten the lock nuts after leveling:

Small platforms (1 measuring cell) counter to the platform frame,

large platforms (4 measuring cells) counter to the platform foot.

tPlace the weighing pan on the scale.

Operating Limits

You should not exceed the highest load for weighing platforms.

The highest capacity for the weighing platform is as follows depending on the load

used (center, side, one-sided corner load):

Platform size Center Side Corner

320 +240 50 35 20

400 +300 130 85 45

500 +400 300 200 100

500 +400 P* 600 400 200

650 +500 S** 450 300 150

800 +600 P* 1200 800 400

800 +600 S** 900 600 300

800 +800 4500 3000 1500

1000 +800 4500 3000 1500

1000 +1000 4500 3000 1500

1250 +1000 4500 3000 1500

1500 +1250 4500 3000 1500

1500 +1500 4500 3000 1500

2000 +1500 4500 3000 1500

* Steel

** Stainless steel

For CAS3* models Platform size Supported load (center) in kg

400 +300 130

560 +450 130

800 +600 600

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