Minarik XL1100A Manual de usuario
Pulse-Width Modulated,
Variable Speed DC Drives
User’s Manual
XLA Series
Models:
XL1100A
XL3025A
XL3050A
XL3200A
Copyright © 2002 by Minarik Corporation
All rights reserved. No part of this manual may be reproduced or transmitted in any
form without written permission from Minarik Corporation. The information and
technical data in this manual are subject to change without notice. Minarik
Corporation and its Divisions make no warranty of any kind with respect to this
material, including, but not limited to, the implied warranties of its merchantability
and fitness for a given purpose. Minarik Corporation and its Divisions assume no
responsibility for any errors that may appear in this manual and make no
commitment to update or to keep current the information in this manual. MVD040902
Printed in the United States of America.
The XLA Series of open chassis, PWM Drives ranges from 1/20
HP to 2 HP. An additional heatsink kit (PN 223-0271) may be
added if the armature current is greater than 5 amps. The XLA
Series of drives has a cage-clamp terminal block for user-
friendly wiring. There are six user-adjustable trimmer
potentiometers in addition to diagnostics.
i
Safety Warnings
•This symbol denotes an important safety tip or warning.
Failure to observe these warnings may result in serious injury.
Please read these instructions carefully before performing
any of the procedures contained in this manual.
•DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT
WITH POWER APPLIED. Have a qualified electrical technician
install, adjust and service this equipment. Follow the National
Electrical Code and all other applicable electrical and safety
codes, including the provisions of the Occupational Safety and
Health Act (OSHA), when installing equipment.
•Reduce the chance of an electrical fire, shock, or explosion by
proper grounding, over-current protection, thermal protection,
and enclosure. Follow sound maintenance procedures.
It is possible for a drive to run at full speed as a result of
a component failure. Minarik strongly recommends the
installation of a master switch in the main power input to stop
the drive in an emergency.
Circuit potentials are at 115 VAC or 230 VAC above earth
ground. Avoid direct contact with the printed circuit board or
with circuit elements to prevent the risk of serious injury or
fatality. Use a non-metallic screwdriver for adjusting the
calibration trimpots. Use approved personal protective
equipment and insulated tools if working on this drive with
power applied.
S
H
OC
K
HAZARD
AV
O
I
D
HEAT
KEE
DR
O
I
D
A
TI
ON
ii
Contents
Safety Warnings i
Tables iii
Illustrations iv
Specifications 1
Dimensions 8
Installation 10
Drive mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Shielding guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Heat sinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Line Fusing for XL Series Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Speed adjust potentiometer mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Cage-clamp terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
External line fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Field output connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Voltage follower connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Voltage switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Before applying power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Operation 23
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Starting and Stopping Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Line starting and line stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Inhibit terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Decelerate to minimum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Dynamic braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Calibration 31
Calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
MINIMUM SPEED (MIN SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
MAXIMUM SPEED (MAX SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
iii
IR COMPENSATION (IR COMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CURRENT LIMIT (CURR. LIMIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
ACCELERATION (ACCEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
DECELERATION (DECEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Multiple fixed speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Application Notes 41
Adjustable speeds using potentiometers in series . . . . . . . . . . . . . . . . . . .42
Independent adjustable speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
RUN/JOG switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
RUN/JOG option #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
RUN/JOG option #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Leader-follower application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Single speed potentiometer control of multiple drives . . . . . . . . . . . . . . . .47
Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Reversing with a DIGI-LOK® controller . . . . . . . . . . . . . . . . . . . . . . . . . .49
Before troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Troubleshooting 50
Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
POWER ON (IL501) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
CURR LIM (IL502) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Certificate of Compliance 59
AC line filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
End User Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Unconditional Warranty inside back cover
Tables
Table 1. Recommended Line Fuse Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Table 2. Field Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Table 3. Inhibit Plug Harness Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Table 4. Minimum recommended
dynamic brake resistor sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Table 5. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Table 6. Minarik AC Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Figure 1. XLA Series Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Figure 2. Heat Sink Dimensions (KIT 223-0271) . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 3. Speed Adjust Potentiometer Installation . . . . . . . . . . . . . . . . . . . . . . .15
Figure 4. Cage-Clamp Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 5. XLA Series Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 6. Voltage Follower Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 7. Voltage Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 8. Inhibit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 9. Run/Decelerate to Minimum Speed Switch . . . . . . . . . . . . . . . . . . . . .28
Figure 10. Dynamic Brake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 11. Calibration Trimpot Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Figure 12. Low-Voltage DC Motor Calibration Settings . . . . . . . . . . . . . . . . . . .35
Figure 13. Typical CURR. LIMIT and IR COMP settings
(actual settings may vary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 14. Multiple Fixed Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Figure 15. Adjustable Speeds Using Potentiometers In Series . . . . . . . . . . . . . .42
Figure 16. Independent Adjustable Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Figure 17. RUN/JOG Switch (first wiring option) . . . . . . . . . . . . . . . . . . . . . . . .44
Figure 18. RUN/JOG Switch (second wiring option) . . . . . . . . . . . . . . . . . . . . . .45
Figure 19. Leader-follower application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 20. Single Speed Potentiometer Control of Multiple Drives . . . . . . . . . . .47
Figure 21. Reversing Circuit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Figure 22. Reversing with a DLC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Figure 23. Diagnostic LED Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Figure 24. CEXL Filter Connection to XLA Series Drive . . . . . . . . . . . . . . . . . . .62
iv
Illustrations
Model Number XL1100A
Type open chassis
AC Line Voltage 115 VAC, ±10%, 50/60 Hz, single phase
Line Fuse Rating 15 A
Horsepower Range 1/4–1 HP
Form Factor 1.05
Maximum Armature Current 5 ADC
Maximum Armature Current with Heat Sink* 10 ADC
Field Voltage @ 115 VAC Input 50 VDC/100 VDC
Maximum Field Current 1 ADC
Maximum Armature Voltage Adjustment Range 50–150 VDC
Minimum Armature Voltage Adjustment Range 0–70 VDC
Acceleration Time Range (with no load) 1–12 seconds
Deceleration Time Range (with no load) coast to a stop–12 seconds
Speed Adjustment Potentiometer 10K ohms
Analog Signal Voltage Range (signal must be isolated; S1 to S2) 0–2.7 VDC
Approximate Input Impedance (from S1 to S2) 100K ohms
Speed Regulation (at base speed) 1%
Safety Certification UL Recognized Component, file E132235
CSA Certified Component, file LR41380
Power Device Switching Frequency 18 KHz
Weight 1.4 lb
Ambient Operating Temperature Range 10ºC–40ºC
*Use heat sink kit part number 223-0271 when continuous armature current is
above 5 ADC.
1
Specifications
Model Number XL3025A
Type open chassis
AC Line Voltage 115 VAC/230 VAC, ±10%, 50/60 Hz, single phase
Line Fuse Rating 8 A
Horsepower Range @ 130 VDC Output 1/20–1/4 HP
Horsepower Range @ 240 VDC Output 1/8–1/3 HP
Form Factor 1.05
Maximum Armature Current 3 ADC
Field Voltage @ 115 VAC Input 50 VDC/100 VDC
Field Voltage @ 230 VAC Input 100 VDC/200 VDC
Maximum Field Current 1 ADC
Maximum Armature Voltage Adjustment Range @ 115 VAC Input 60–150 VDC
Minimum Armature Voltage Adjustment Range @ 115 VAC Input 0–70 VDC
Maximum Armature Voltage Adjustment Range @ 230 VAC Input 60–240 VDC
Minimum Armature Voltage Adjustment Range @ 230 VAC Input 0–70 VDC
Acceleration Time Range (with no load) 1–12 seconds
Deceleration Time Range (with no load) coast to a stop–12 seconds
Speed Adjustment Potentiometer 10K ohms
Analog Signal Voltage Range (signal must be isolated; S1 to S2)
for 0–130 VDC Armature Voltage 0–2.7 VDC
for 0–240 VDC Armature Voltage 0–5.0 VDC
Approximate Input Impedance (from S1 to S2) 100 Kohms
Speed Regulation (at base speed) 1%
Vibration 0.5G max (20–50 Hz)
0.1G max (>50 Hz)
Safety Certification UL Recognized Component, file E132235
CSA Certified Component, file LR41380
2 Specifications
Power Device Switching Frequency 18 KHz
Weight 1.4 lb
Ambient Operating Temperature Range 10°C–40°C
3Specifications
Model Number XL3050A
Type open chassis
AC Line Voltage 115 VAC/230 VAC, ±10%, 50/60 Hz, single phase
Line Fuse Rating 10 A
Horsepower Range @ 130 VDC Output 1/8–1/2 HP
Horsepower Range @ 240 VDC Output 1/4–3/4 HP
Form Factor 1.05
Maximum Armature Current 5 ADC
Field Voltage @ 115 VAC Input 50 VDC/100 VDC
Field Voltage @ 230 VAC Input 100 VDC/200 VDC
Maximum Field Current 1 ADC
Maximum Armature Voltage Adjustment Range @ 115 VAC Input 55–150 VDC
Minimum Armature Voltage Adjustment Range @ 115 VAC Input 0–65 VDC
Maximum Armature Voltage Adjustment Range @ 230 VAC Input 55–240 VDC
Minimum Armature Voltage Adjustment Range @ 230 VAC Input 0–65 VDC
Acceleration Time Range (with no load) 1–12 seconds
Deceleration Time Range (with no load) coast to a stop–12 seconds
Speed Adjustment Potentiometer 10K ohms
Analog Signal Voltage Range (signal must be isolated; S1 to S2)
for 0–130 VDC Armature Voltage 0–2.7 VDC
for 0–240 VDC Armature Voltage 0–5.0 VDC
Approximate Input Impedance (from S1 to S2) 100K ohms
Speed Regulation (at base speed) 1%
Vibration 0.5G max (20–50 Hz)
0.1G max (>50 Hz)
Safety Certification UL Recognized Component, file E132235
CSA Certified Component, file LR41380
4 Specifications
Este manual sirve para los siguientes modelos
4
Tabla de contenidos
Otros manuales de Accionamiento de CC de Minarik
Minarik
Minarik MM20000 Series Manual de usuario
Minarik
Minarik XP-AC-SL Series Manual de usuario
Minarik
Minarik MM-PCM Series Manual de usuario
Minarik
Minarik C1XP02-115AC Manual
Minarik
Minarik HTL05-D-4Q Manual de usuario
Minarik
Minarik BOSS Series Manual de usuario
Minarik
Minarik MM21036A Manual de usuario
Minarik
Minarik PCM23000A Series Manual de usuario
Minarik
Minarik VFD Series Manual de usuario
Minarik
Minarik LV Series Manual de usuario
Minarik
Minarik MMRG30U Manual de usuario
Minarik
Minarik XP-AC Series Manual de usuario
Minarik
Minarik RG501A Manual de usuario
Minarik
Minarik MMRG Series Manual de usuario
Minarik
Minarik RG500 Series Manual de usuario
Minarik
Minarik MMBOSS Series Manual de usuario
Minarik
Minarik MM20000A Series Manual de usuario
Minarik
Minarik RG300 Series Manual de usuario
Minarik
Minarik PCM21000A Manual de usuario
Minarik
Minarik MMBOSS Series Manual de usuario
Manuales populares de Accionamiento de CC de otras marcas
Vincent Associates
Vincent Associates UNIBLITZ ED12DSS Manual de usuario
EKSMA OPTICS
EKSMA OPTICS DQ-100-4 Manual de lista de piezas
Chamberlain Garog
Chamberlain Garog D Series Manual de usuario
Parker
Parker PDS Series Manual de usuario
Festo
Festo DGC G Series Guía de configuración
Binks
Binks QS-5012-1-CE Manual de usuario
ABB
ABB RSYC-01 Manual de usuario
Rockwell Automation
Rockwell Automation PowerFlex 700S Manual del propietario
WEG
WEG DeviceNet CFW500 Manual de usuario
Siemens
Siemens SINAMICS G Hoja de datos
Siemens
Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Instrucciones de funcionamiento
SOMFY
SOMFY JR RU 30 Manual de usuario