Minarik MM20000A Series Manual de usuario

SCR, Adjustable Speed Drives

for DC Brush Motors

MM20000AMM20000A

SeriesSeries

Models: MM21111A

MM21211A

Minarik Corporation

form without written permission from Minarik Corporation. The information and

technical data in this manual are subject to change without notice. Minarik

Corporation and its Divisions make no warranty of any kind with respect to this

material, including, but not limited to, the implied warranties of its merchantability

and fitness for a given purpose. Minarik Corporation and its Divisions assume no

responsibility for any errors that may appear in this manual and make no

commitment to update or to keep current the information in this manual.

Printed in the United States of America.

Safety Warnings

•This symbol m denotes an important safety tip or warning.

Please read these instructions carefully before performing

any of the procedures contained in this manual.

•DO NOT INSTALL, REMOVE, OR REWIRE THIS

EQUIPMENT WITH POWER APPLIED. Have a qualified

electrical technician install, adjust and service this equipment.

Follow the National Electrical Code and all other applicable

electrical and safety codes, including the provisions of the

Occupational Safety and Health Act (OSHA), when installing

equipment.

•Reduce the chance of an electrical fire, shock, or explosion by

proper grounding, over-current protection, thermal protection,

and enclosure. Follow sound maintenance procedures.

It is possible for a drive to run at full speed as a result of

a component failure. Minarik strongly recommends the

installation of a master switch in the main power input to

stop the drive in an emergency.

Circuit potentials are at 115 VAC or 230 VAC above

earth ground. Avoid direct contact with the printed circuit

board or with circuit elements to prevent the risk of serious

injury or fatality. Use a non-metallic screwdriver for

adjusting the calibration trimpots. Use approved personal

protective equipment and insulated tools if working on this

drive with power applied.

Contents

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Drive mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Shielding guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Speed adjust potentiometer connections . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MM21211A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MM21111A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Field output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Heat sinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Line fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Drive motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Drive power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Before applying power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

MM21111A drive startup and shutdown . . . . . . . . . . . . . . . . . . . . . . . . . .13

MM21211A drive startup and shutdown . . . . . . . . . . . . . . . . . . . . . . . . . .14

Starting and Stopping Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Line starting and stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Dynamic braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

MINIMUM SPEED (MIN SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

MAXIMUM SPEED (MAX SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

IR COMPENSATION (IR COMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

ACCELERATION (ACCEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

DECELERATION (DECEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

FWD-REV switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

iii

FWD-STOP-REV switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Reversing with dynamic braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Reversing with a DLC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Independent Adjustable Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Adjustable speeds using potentiometers in series . . . . . . . . . . . . . . . . . . .31

Multiple fixed speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

RUN/JOG switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Leader-follower application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Single speed potentiometer control of multiple drives . . . . . . . . . . . . . . . .35

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Before troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Exhibit “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Unconditional Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inside back cover

Figure 1. MM21111A Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Figure 2. MM21211A Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Figure 3. MM21111A and MM21211A Connections . . . . . . . . . . . . . . . . . . . . . .12

Figure 4. Dynamic Brake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Figure 5. Calibration Trimpot Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Figure 6. Typical IR COMP and TORQUE Settings . . . . . . . . . . . . . . . . . . . . .25

Figure 7. Forward-Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Figure 8. Forward-Stop-Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Figure 9. Reversing Circuit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Figure 10. Reversing with a DLC600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Figure 11. Independent Adjustable Speeds (Forward Direction) . . . . . . . . . . . . .30

Figure 12. Adjustable Fixed Speeds Using Potentiometers in Series . . . . . . . . .31

Figure 13. Multiple Fixed Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Figure 14. RUN/JOG Switch Connection to Speed Adjust Potentiometer . . . . . .33

Figure 15. Leader-Follower Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Figure 16. Single Speed Potentiometer Control of Multiple Drives . . . . . . . . . . .35

Illustrations

Table 1. MM20000A Series Numbering System . . . . . . . . . . . . . . . . . . . . . . . . .vi

Table 2. Field Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Table 3. Fuse Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Table 4. Recommended Dynamic Brake Resistor Sizes . . . . . . . . . . . . . . . . . .17

Table 5. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Table 6. Corcom® Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Table 7. Minarik Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Tables

Table 1. MM20000A Series Numbering System

MotorMaster 20000 Series

0 = Uncased (Chassis) Drive

1 = NEMA 1 Case, Unidirectional Drive

2 = NEMA 1 Case, Bidirectional Drive

4 = NEMA 4/12 Non-reversing

5 = NEMA 4/12 Reversing

A = Standard

B = Conformal Coating

C = Used in Europe (obsolete)

1 = MAX SPD, MIN SPD, TQ LIM, IR

COMP, ACCEL, and DECEL trimpots

with Field Voltage Output

1 = Unfiltered, 1/8 HP or less

CONFIGURATION

REVISION

FEATURES

TYPE

1 = 115 VAC

2 = 230 VAC

3 = 115/230 VAC (selectable)

Voltage Tolerance is ±10%, 50/60 Hz

INPUT VOLTAGE

MODEL NUMBER

MM2 1 12 1

Specifications

Max. Max.

Input Input Armature HP Range

Voltage Current Current with 115 VAC

Model (AC) (Amps AC) (Amps DC) Applied Style

MM21111A 115 31.5 1/20 – 1/8 NEMA 1

MM21211A 115 31.5 1/20 – 1/8 NEMA 1

AC Line Voltage Tolerance ±10%, 50/60 Hz, single phase

Armature Voltage 0 – 90 VDC

Field Voltage (1 ADC max) 50 – 100 VDC

Maximum Output Field Current 0.5 ADC

Form Factor 1.37 at base speed

Accel. Time Range (for 0–90 VDC Armature Voltage) 0.5 – 11 seconds

Decel. Time Range (for 0-90 VDC Armature Voltage)

coast to a stop – 13 seconds

Analog Input Voltage Range

(signal must be isolated; S1 to S2) 0 – 1.4 VDC

Input Impedance (S1 to S2) 100K ohms

Load Regulation 1% base speed or better

Vibration 0.5G max (0 – 50 Hz)

0.1G max (>50 Hz)

Ambient Temp. Range 10°C – 40°C

6.00 [152]

8.00 [203]

2.75 [70]3.46 [88]

2.50

[64]

1.72

[44]

5.00 [127]

1.79 [45] 2.50

[64] 2.50

[64]

Figure 1. MM21111A Drive Dimensions

ALL DIMENSIONS IN INCHES [MILLIMETERS]

Dimensions

TWO 0.88 [22] CONDUIT HOLES

ON BOTTOM SIDE

THREE KEYHOLES FOR #10

SCREW ON BACK SIDE

FOR MOUNTING

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