MIMAKI UJV100-160 Manual de mantenimiento

You can also download the latest manual from official website.

MIMAKI ENGINEERING CO., LTD.

https://mimaki.com/ D203468-12

Original instructions

TABLE OF CONTENTS

Maintenance

1. Maintenance Precautions ........................................................... 4

2. Daily Maintenance ...................................................................... 5

Maintenance Items and Timing............................................................. 5

Items Required for Maintenance........................................................... 5

Ink Maintenance ................................................................................... 6

White Ink Maintenance ......................................................................... 6

Wiper Cleaning ..................................................................................... 7

Cap Cleaning ........................................................................................ 8

NCU Cleaning....................................................................................... 9

Carriage Underside Cleaning ............................................................. 10

Print Head Nozzle Washing................................................................ 12

Ink Discharge Channel Cleaning ........................................................ 13

Media Sensor Cleaning ...................................................................... 13

Automatic Correction Sensor (DAS) Cleaning.................................... 14

Media Holder Cleaning ....................................................................... 15

Platen Cleaning .................................................................................. 15

Cover (Exterior) Cleaning ................................................................... 16

When Not in Use for Extended Periods .............................................. 16

3. Consumable Item Replacement ............................................... 19

Wiper Replacement ............................................................................ 19

Cap Replacement ............................................................................... 20

Cap Absorber Replacement ............................................................... 21

Waste Ink Tank Replacement............................................................. 23

Pinch Roller Replacement .................................................................. 25

Media Holder Replacement ................................................................ 26

Media Cutter Replacement ................................................................. 28

LED Glass Replacement .................................................................... 29

Maintenance

To ensure years of precise performance, maintain this product periodically or based on frequency of use.

Read the maintenance precautions thoroughly before maintaining this product.

1. Maintenance Precautions

• This product contains components that must be replaced periodically. We recommend

concluding a maintenance contract.

• Maintain this product and replace consumable items to prevent quality defects and accidents.

• Clean periodically. Debris and dust will accumulate on electrical components when this product

is used for extended periods. Current leaks may result in failure, electric shock, or fire.

• Do not clean by blowing—e.g., avoid using air blowers. Doing so may lead to failure, electric

shock, or fire involving the product if airborne debris or dust gets inside electrical components.

Wipe away debris or dust using a soft cloth soaked in water and thoroughly wrung out. A

vacuum cleaner may also be used for cleaning.

• Do not allow liquids to get inside the product. Ingress of liquids into the product may lead to

failure, electric shock, or fire.

• For heavy soiling, wipe using a soft cloth soaked in dilute detergent and thoroughly wrung out.

• Wear safety glasses, gloves, and a mask when handling ink, maintenance cleaning solution,

waste ink, or other solutions used with this machine. Leaking ink may adhere to the skin or get

into your eyes or mouth.

• Avoid touching the print nozzle surface. Do not allow water or alcohol to come into contact with

the print nozzle surface. Contact with water or alcohol may lead to failure or print defects (e.g.,

nozzle clogging, deflection).

• Avoid using cotton swabs to clean around the head or carriage. Fibers from cotton swabs may

adhere to the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection).

• Be careful to avoid splashing ink or washing liquid on the covers. Exposure to splashing ink or

washing liquid may damage or deform the cover.

• Avoid using chemical products containing benzine, thinner, or abrasives. Use of these

chemicals may result in damage to or deformation of parts.

• Do not move the carriage by hand. To move the carriage, use the carriage out function on the

menu.

2. Daily Maintenance

Maintenance Items and Timing

Timing Item

Before starting the

week's work

Perform white ink maintenance. "White Ink Maintenance"(P. 6)

At the end of the

work week

Clean the wiper and wiper bracket. "Wiper Cleaning"(P. 7)

Clean the cap rubber. "Cap Cleaning"(P. 8)

Clean the NCU. "NCU Cleaning"(P. 9)

Clean the underside of the UV-LED lamp. "Carriage Underside

Cleaning"(P. 10)

Clean the underside of the carriage. "Carriage Underside Cleaning"(P. 10)

Clean the media sensor. "Media Sensor Cleaning"(P. 13)

Clean the DAS sensor. "Automatic Correction Sensor (DAS) Cleaning"(P. 14)

Clean the media holder. "Media Holder Cleaning"(P. 15)

Clean the ink discharge channel. "Ink Discharge Channel Cleaning"(P. 13)

Clean the platen. "Platen Cleaning"(P. 15)

Clean the cover (exterior). "Cover (Exterior) Cleaning"(P. 16)

Check the waste ink levels in the waste ink tank.

When not used for

more than a week

Clean the wiper and cap and wash the ink discharge channels. After cleaning, store

without turning off the main power supply. "When Not in Use for Extended

Periods"(P. 16)

Periodically Shake the Ink bottle. "Ink Maintenance"(P. 6)

Items Required for Maintenance

To order replacement consumable items, contact your local dealer or our service office.

Item Code

F-200/LF-200 Washing Liquid Kit SPC-0569

F-200/LF-200 Washing Liquid SPC-0568

UJ Cleaning Swab SPC-0386

Cleaning Stick for Head Surrounding SPC-0527

Nozzle Swab SPC-0421

Swab 6-axis "S" A101438

Paper towel (KIM TOWEL) SPC-0499

KIMWIPE S-200 SPA-0207

Maintenance cloth SPC-0574

UV goggles SPC-0387

Safety glasses

Gloves

2. Daily Maintenance

For more information on other consumable items, refer to our website.

https://mimaki.com/supply/inkjet.html

• Do not store in places accessible to children.

Ink Maintenance

If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink

bottle periodically to keep printing consistent.

UV ink: once a month.

White ink: once a day.

lWhite Ink

This product counts the time elapsed after stirring the white ink Ink bottle. The “Shake White Ink Bottle”

message appears when a preset count is reached. If the message appears, shake the Ink bottle by following

the instructions below:

• Timing when the message appears

– Every 24 hours (or when the power is turned on if the power was turned off).

lShaking the Ink bottle

1Shake the Ink bottle to the left and right slowly at least 20 times.

• Tighten the ink bottle lid securely, then shake the bottle slowly from left to right to ensure that the

ink moves inside, holding the ink bottle lid with a paper towel.

Repeat the procedure.

• Shake slowly. If the bottle is shaken too violently, ink may leak out or the air mixed in the

ink may cause nozzle clogging.

• If the Ink bottle is partially used, flip the Ink bottle upright and shake slowly at an angle.

White Ink Maintenance

White ink constituents are more easily sedimented than other ink colors. If ink constituents are sedimented,

the ink density may become uneven. Perform maintenance once a week as follows before using the

machine.

1Shake the white ink Ink bottle.

• "Ink Maintenance"(P. 6)

2Close the front cover.

• Be sure to close the front cover. Ink stirring starts.

2. Daily Maintenance

3In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key.

• The Maintenance menu is displayed.

4Select [White Maintenance], then press the [ENTER] key.

5Remove the media, then press the [ENTER] key.

6Press the [ENTER] key.

• Discharging/filling/cleaning starts automatically.

• The elapsed time is displayed.

Wiper Cleaning

The wiper wipes off ink adhering to the print head nozzle surface. Continuing to use the dirty wiper may

cause the wiper to which dried ink and dust are attached to rub against the nozzle surface, leading to print

defects (e.g., nozzle clogging, deflection).

• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These

fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).

1In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key.

• The Maintenance menu is displayed.

2Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key.

• The carriage moves over the platen.

3Open the front cover.

4Pull out the wiper.

• Hold the lug at the rear of the wiper, then tilt forward to pull out the wiper.

Lug

2. Daily Maintenance

5Clean the wiper and bracket.

• Wipe off any ink adhering to the wiper and bracket using a cleaning stick moistened with washing

liquid.

• Wipe off the washing liquid. Make sure none remains.

Wiper

Bracket

• Replace dirty or warped wipers with new ones.

"Wiper Replacement"(P. 19)

6Reattach the wiper at the original position.

Lug

• Do not remove the absorbent material in the absorbent material case. Doing so may result

in leaking ink.

7Once cleaning is complete, close the front cover, then press the [ENTER] key.

Cap Cleaning

The cap prevents the print head nozzle surface from drying out. Continuing to use a dirty cap may affect ink

take-up and lead to print defects (e.g., nozzle clogging, deflection).

• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These

fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).

1In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key.

• The Maintenance menu is displayed.

2. Daily Maintenance

2Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key.

• The carriage moves over the platen.

3Open the front cover.

4Clean the cap rubber.

• Wipe off any ink adhering to the cap rubber using a cleaning stick moistened with washing liquid.

• Wipe off the washing liquid. Make sure none remains.

Cap rubber

5Check to confirm that the cap slider is not tilted once cleaning is complete.

• If the cap slider is tilted, move the slider block to the left or right to correct the tilt.

6Once cleaning is complete, close the front cover, then press the [ENTER] key.

NCU Cleaning

The NCU uses a sensor to monitor the ink droplets ejected from the print head nozzles. Continuing to use

the dirty NCU may prevent the nozzle recovery function from operating correctly.

• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These

fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).

2. Daily Maintenance

1In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key.

• The Maintenance menu is displayed.

2Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key.

• The carriage moves over the platen.

3Open the front cover.

4Wipe away any ink or dust adhering to the NCU.

• Wipe off any ink adhering to the NCU using a cleaning stick moistened with washing liquid.

• Wipe off the washing liquid. Make sure none remains.

• Insert the cleaning stick as far as the line shown in the figure.

Insert to this line

5Once cleaning is complete, close the front cover, then press the [ENTER] key.

Carriage Underside Cleaning

The underside of the carriage becomes coated with ink wiped off by the wiper. Continuing to use the dirty

carriage underside will rub dried ink and attached dust on to the media, resulting in contaminated prints.

The print head uses an extremely delicate mechanism. Take great care when handling it.

• Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These

fragments will increase the risk of print defects (e.g., nozzle clogging, deflection).

1In LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key.

• The Maintenance menu is displayed.

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