Miller Classic Series Manual de usuario

Classic Series

Welding Helmets

OM-252 052B 2011−04

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TABLE OF CONTENTS

SECTION 1 −WELDING HELMET SAFETY PRECAUTIONS −READ BEFORE USING 1......

1-1. Symbol Usage 1. .............................................................

1-2. Arc Welding Hazards 1. ........................................................

1-3. Proposition 65 Warnings 2. .....................................................

SECTION 2 −SPECIFICATIONS 3.....................................................

SECTION 3 −OPERATING INSTRUCTIONS 4..........................................

3-1. Helmet Controls 4. ............................................................

3-2. On Button And Low Battery Indicator 5. ...........................................

3-3. Lens Delay Control 5. ..........................................................

3-4. Variable Shade Control (No. 8 −12) 6. ............................................

3-5. Sensitivity Control 7. ...........................................................

SECTION 4 −ADJUSTING HEADGEAR 8..............................................

SECTION 5 −REPLACING THE LENS COVERS 9......................................

5-1. Replacing Outside Lens Cover 9. ................................................

5-2. Replacing Inside Lens Cover 10. ................................................

SECTION 6 −REPLACING THE BATTERY 11..........................................

6-1. Variable Shade Helmets 11. ....................................................

6-2. Fixed Shade No. 10 Helmets 11. ................................................

SECTION 7 −INSTALLING OPTIONAL MAGNIFYING LENS 12..........................

SECTION 8 −MAINTENANCE 13.....................................................

SECTION 9 −TROUBLESHOOTING 13................................................

SECTION 10 −PARTS LIST 14.......................................................

SECTION 11 −LIMITED WARRANTY 15...............................................

OM-252 052 Page 1

SECTION 1 −WELDING HELMET SAFETY PRECAUTIONS −

READ BEFORE USING

helmet 2010−03

Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

This group of symbols means Warning! Watch

Out! ELECTRIC SHOCK, MOVING PARTS,

and HOT PARTS hazards. Consult symbols

and related instructions below for necessary

actions to avoid the hazards.

Indicates special instructions.

DANGER! −Indicates a hazardous

situation which, if not avoided, will

result in death or serious injury. The

possible hazards are shown in the

adjoining symbols or explained in

the text.

Indicates a hazardous situation

which, if not avoided, could result in

death or serious injury. The possible

hazards are shown in the adjoining

symbols or explained in the text.

NOTICE −Indicates statements not related to

personal injury.

1-2. Arc Welding Hazards

Only qualified persons should install, operate, maintain, and repair this unit.

Arc rays from the welding process produce intense visible and invisible (ultraviolet

and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when

welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards). Refer to Shade

and Sensitivity charts.

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare, and sparks; warn

others not to watch the arc.

Wear protective clothing made from durable, flame-resistant material (leather, heavy cotton,

and wool) and foot protection.

•Before welding, adjust the auto-darkening lens sensitivity setting to meet the application.

•Stop welding immediately if the auto-darkening lens does not darken when the arc is struck.

See the Owner’s Manual for more information.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultraviolet

and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

Use impact resistant safety spectacles or goggles and ear protection at all times when using

this welding helmet.

Do not use this helmet while working with or around explosives or corrosive liquids.

Do not weld in the overhead position while using this helmet.

Inspect the auto-lens frequently. Immediately replace any scratched, cracked, or pitted cover

lenses or auto-lenses.

WELDING HELMETS do not provide unlimited eye, ear and

face protection.

OM-252 052 Page 2

Noise from some processes or equipment can damage hearing.

 Wear approved ear protection if noise level is high.

NOISE can damage hearing.

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s Manual carefully before installing,

operating,or servicing unit. Read the safety information at the beginning of

the manual and in each section.

Use only genuine replacement parts from the manufacturer.

Perform maintenance and service according to the Owner’s Manuals, industry standards,

and national, state, and local codes.

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing these fumes and gases can be

hazardous to your health.

Keep your head out of the fumes. Do not breathe the fumes.

If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding

fumes and gases.

If ventilation is poor, wear an approved air-supplied respirator.

Read and understand the Material Safety Data Sheets (MSDSs) and the manufacturer’s

instructions for metals, consumables, coatings, cleaners, and degreasers.

Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator.

Always have a trained watchperson nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breathing air is safe.

Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays

of the arc can react with vapors to form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the

coating is removed from the weld area, the area is well ventilated, and while wearing an air-

supplied respirator. The coatings and any metals containing these elements can give off toxic

fumes if welded.

1-3. Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases which contain chemicals known

to the State of California to cause birth defects and, in some cases, cancer. (California

Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to the state of California to cause

cancer, birth defects, or other reproductive harm. Wash hands after use.

OM-252 052 Page 3

SECTION 2 −SPECIFICATIONS

Specification Variable Shade Helmet Fixed Shade No. 10 Helmet

Viewing Field 95 x 34 mm (3.75 x 1.375 in.) 95 x 35 mm (3.75 x 1.375 in.)

Reaction Time 0.0001 sec (1/10,000) 0.000277 sec (1/3,600)

Available Shades Darkened State:

No. 8 −No. 12

Light State: No. 3

Provides continuous UV and IR

protection

Darkened State:

No. 10

Light State: No. 3

Provides continuous UV and IR

protection

Sensitivity Control Adjusts for varying

ambient light and

welding arc

Not Applicable

Delay Control Slows lens dark-to-light state

(slow −fast) Not Applicable

Automatic Power Off Shuts lens Off 15−20 minutes after last arc is struck

Low Battery

Indicator Red LED light

illuminates to indicate 2−3 days

remaining battery life

Not Applicable

Power Supply AAA alkaline batteries only

(Two) Rechargeable,

non-replaceable solar cell

Sensors Independent/Redundant (Two)

Operating

Temperature 14F to 131F / −10C to +55C

When stored in extremely cold temperatures, warm helmet to am-

bient temperature before welding.

Storage

Temperature −4F to 158F / −20C to +70C

When stored in extremely cold temperatures, warm helmet to am-

bient temperature before welding.

Total Weight 453.6g (16oz.)

Standards ANSI Z87.1+(2003) and CSA

Warranty 2 years from date of purchase (see Section 11)

OM-252 052 Page 4

SECTION 3 −OPERATING INSTRUCTIONS

3-1. Helmet Controls

Two different lens assemblies are

shown. Refer to the illustration

that matches the lens on your

helmet.

Variable Shade Model

1 Reset Button

(See Section 3-2)

2 Low Battery Indicator

(See Section 3-2)

3 Lens Delay Control (See

Section 3-3)

4 Variable Shade Control

(No. 8 −12) (See Section 3-4)

5 Sensitivity Control

(See Section 3-5)

Fixed Shade No. 10 Model

The fixed shade model has no buttons

or controls. The lens turns on (dark-

ens) automatically when welding be-

gins and turns off when welding stops.

Always make sure the lens is fully

charged before welding. Place

helmet in direct sunlight for 20

minutes to charge the lens as-

sembly solar cell.

123 45

804 792

Variable Shade Lens Assembly

Fixed Shade No. 10 Lens Assembly

OM-252 052 Page 5

3-2. On Button And Low Battery Indicator

The auto-darkening lens turns

on (darkens) automatically

when welding begins and turns

off when welding stops.

1 Reset Button

Press Reset button to check if the

lens is working properly.

When the Reset button is pressed,

the lens should darken twice and re-

turn to the clear state. Do not use

the helmet if the lens does not func-

tion as described. (See Section 9,

Troubleshooting.)

2 Low Battery Indicator

The low battery indicator lights

when 2−3 days of battery life re-

main.

If battery power is low, replace with

AAA Alkaline Batteries only (see

Section 6).

3-3. Lens Delay Control

1 Lens Delay Control

The lens delay control is used to

adjust the time for the lens to switch

to the clear state after welding.

The delay is particularly useful in

eliminating bright after-rays pres-

ent in higher amperage applica-

tions where the molten puddle re-

mains bright momentarily after

welding. Adjusts from slow to fast.

OM-252 052 Page 6

3-4. Variable Shade Control (No. 8 −12)

1 Variable Shade Control

(No. 8 −12)

Use the control to adjust the lens

shade in the darkened state. Use

the table below to select proper

shade control setting based on

your welding process.

Start at shade 12 and adjust lighter

to suit the welding application and

your personal preference.

Application Welding Arc Current in Amperes Protective Shade No.

Stick Electrodes Less than 40

40−80

80−175

175−300

300−500

MIG Less than 100

100−175

175−300

300−500

Gas Tungsten Arc Welding

(TIG) Less than 50

50−100

100−200

200−400

Air Carbon Less than 500

500−700 12

Plasma Arc Cutting 60−150

150−250

250−400

Plasma Arc Welding Less than 50

50−200

200−400

OM-252 052 Page 7

3-5. Sensitivity Control

1 Sensitivity Control

Use control to make the lens more re-

sponsive to different light levels in vari-

ous welding processes. Use a Mid-

Range or 30−50% sensitivity setting

for most applications.

It may be necessary to adjust helmet

sensitivity to accommodate different

lighting conditions or if lens is flashing

On and Off. Adjust helmet sensitivity as

follows:

Adjust helmet sensitivity in lighting

conditions helmet will be used in.

Turn sensitivity control to lowest

setting.

Press On button to turn helmet On.

Helmet lens will darken twice and

then clear.

Face the helmet in the direction of

use, exposing it to the surrounding

light conditions.

Gradually turn sensitivity setting

clockwise until the lens darkens,

then turn sensitivity control coun-

terclockwise until slightly past set-

ting where lens clears. Helmet is

ready for use. Slight readjustment

may be necessary for certain ap-

plications or if lens is flashing on

and off.

804 792

Recommended Sensitivity Settings

Stick Electrode Mid-Range

Short Circuiting (MIG) Low/Mid-Range

Pulsed & Spray (MIG) Mid-Range

Gas Tungsten Arc (TIG) Mid/High-Range

Plasma Arc Cutting/Welding Low/Mid-Range

OM-252 052 Page 8

SECTION 4 −ADJUSTING HEADGEAR

There are four headgear ad-

justments: headgear top,

tightness, distance adjust-

ment, and angle adjustment.

1 Headgear Top Adjustment

Adjusts headgear for proper

depth on the head to ensure cor-

rect balance and stability.

2 Headgear Tightness

Adjustment

Adjusts headgear for a secure fit.

To adjust, push in the adjusting

knob located on the back of the

headgear. Turn knob left or right

to obtain desired tightness.

If adjustment is limited, it may

be necessary to remove the

comfort cushion.

3 Distance Adjustment

Adjusts the distance between the

face and the lens. To adjust, loos-

en both outside tension knobs

and press inward to free from ad-

justment slots. Move forward or

back to desired position and re-

tighten. (Both sides must be

equally positioned for proper vi-

sion.)

4 Angle Adjustment

Four pins on the right side of the

headbandtop provide adjustment

for the forward tilt of the helmet. To

adjust, loosen the right outside

tension adjustment knob then lift

on the control arm tab and move

it to the desired position. Retigh-

ten tension adjustment knob.

When using the back dis-

tance adjustment position,

only the back three angle ad-

justment pins can be used.

804 793

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