MicroStep CC-S1 Manual de usuario
CNC Cutting Controller
CC-S1
User Manual
北京欣斯达特数字科技有限公司
Beijing Flourishing Start Digital Technology Co.,Ltd
www.microstep.cc Tel：86-010-88909210/88909235 Fax：86-010-88909271 E-mail: main@microstep.cc
Microstep Website http://www.microstep.cc/eng
北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
Contents
Safety notice…………………………………………………………………………………...1
Safety operation.……………………………………………………………………..……...1
Mechanical dangerousness…………………………………………………...…….1
High-voltage dangerousness….………………………………………………..….1
Power isolation…………………………………………………………………………....1
Working environment………………………………………………………………….1
Controller connection……………………………………………………………...….1
Good ground-connection……………………………………………………………2
Controller protection…………………………………………………………………...2
Others………………………………………………………………………….........……….2
Controller operation and maintenance…………………………………………....2
Controller operation………………………………………………………………….…2
Controller maintenance…………………………………………………………….....2
Declaration……………………………………………………………………………..……....2
Controller guarantee instruction……………………………………………….…2
Chapter 1 Controller functions overview and main menu………………..3
1. Controller functions……………………………………..……………………...…..3
2. Controller features…………………..…………………………………………........3
3. Hardware technical parameters……………………..………………………...3
4. Controller main menu……………….………………………………………….….3
5. Main menu instruction……………………………………………………..……...4
Chapter 2 Auto function…………………………….................................................4
Options instruction of Auto interface…………………………….....................4
2.1 enter process interface of Auto ……………………………......................4
2.2 enter Man (manual) interface……………………………………….….........6
2.3 enter Sectio (section) interface…….……………………….…...................8
2.4 enter BreakP (breakpoint) interface….................................................9
2.5 enter Figure interface……........................................................................9
2.6 enter Upload interface……....................................................................10
2.7 enter Assist interface…….......................................................................10
2.8 enter BackRe (backreference) interface……....................................11
Chapter 3 special instruction during automatic cutting……..................11
Chapter 4 Edit function……...............................................................................13
Options instruction of Edit interface……...................................................13
Chapter 5 Param (parameter) function…….................................................14
Options instruction of Param (parameter) interface……......................14
5.1 enter System interface……....................................................................14
5.2 enter Speed interface……......................................................................15
5.3 enter Ctrl (control) interface................................................................16
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北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
5.4 enter Craft interface................................................................................................17
Chapter 6 Diagn (diagnosis) function...........................................................................19
Options instruction of Diagn (diagnosis) interface................................................19
Chapter 7 Figur (figure) function....................................................................................21
Options instruction of Figur (figure) interface.........................................................21
Chapter 8 Help function.....................................................................................................22
Options instruction of Help interface.........................................................................22
Chapter 9 Control code……………………………………………………………………..............23
Coordinate…………………………………………………………………………………...........…23
Program………………………………………………………………………………………............23
G code………………………………………………………………………………………...............23
M code………………………………………………………………………………………..............26
Radius compensation……………………………………………………………………….......28
Chapter 10 Controller input/output connection…………………………………………..28
10.1 Controller input principle………………………………………………………………...28
10.2 Controller output principle……………………………………………………………...29
10.3 Controller input/output definition…………………………………………………...29
10.3.1 DB25 input definition………………………………………………………............29
10.3.2 DB15 input definition………………...............................................................31
10.3.3 15-pin motor port………………………………………………………..................31
10.3.4 Flame cutting connection (DB15)…………………………………….............31
10.3.5 Plasma cutting conneciton………………………………….............................32
10.3.6 Flame/plasma integration…………………………………...............................32
10.4 Output connection……………………………………………………………………….....32
10.4.1 Output principle………………………………………………………………….............32
10.4.2 Notice……………………………………………………………………………...................34
Chapter 11 Common faults and solutions………………………………….......................34
11.1 Controller fault……………………………………………………………………….........…34
11.2 Operation fault………………………………………………………………………........….34
11.3 Program fault………………………………………………………………………...............34
11.4 Controller functions declaration……………………………………………………...35
Appendix 1: Optional Parts…………………………………………………………………….......35
Appendix 2: Torch height controller (SH-HC30) connection……..........................35
1. Arc-voltage & capacitive torch height controller integration connection..36
2. Voltage divider board (9 pins) definition……………................................................36
3. Arc-voltage torch height controller connection……………..................................36
4. Capacitive torch height controller connection…………........................................37
Appendix 3: remote control connection definition………………………………......…37
Appendix 4：CC-S1 upgrade operation…………………………………………….............37
Appendix 5: Installation Dimension…………………………………..................................38
Microstep Website http://www.microstep.cc/eng
北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 1
Safety notice
Please carefully read the manual before using this controller.
Safety operation
Please read the safety notice and understand how to use the controller and make necessary
safety protection measurements. Please contact us if you have other requests.
Mechanical dangerousness
Operation and repair of automation equipments are a little dangerous and are careful.
Please be far away from the working equipment. Please control the equipment by correctly
using the panel’s buttons. Don’t wear so loose clothes when using and repairing the
equipment.
High-voltage dangerousness
Be careful of electric shock during operation. Please install the equipment according to
its manual. Don’t touch cables or wires after power on. Only professional maintenance
personal can open the controller. When the equipment has problems, power should be off
and then repair.
Power isolation
Please check whether power is AC220V±15%.
AC stabilized-voltage power is a must if power is beyond the above range.
In some places there is no normal power, such as zero wire and ground wire are together
or no zero wire, an isolation transformer must be used from 2-phase/3-phase AC380V to
2-phase AC220V.
A lightning rod is also a must.
Working environment
The controller’s working temperature is 0-40℃. If out of its working temperature, the
controller probably works worse. If the temperature is below 0℃, the screen will not display
normally.
Relative humidity is 0-85%.
Special protection is a must when working in high-temperature, high-humidity, and
corrosive-gas environment.
Don’t ask dusts, metal chips and others to go into the controller.
Controller connection
The controller’s input/output uses 24V DC power (3A or over 3A) and the power can’t be
used for other electrical equipments. When the power is not connected and emergent stop
and limit position are both valid, the controller will in the state of emergent stop and limit
position.
The connection wire between the controller and the driver should be shielding wire.
Don’t plug in and plug out when power on.
Controller’s input/output wire should connect well.
Microstep Website http://www.microstep.cc/eng
北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 2
Good ground-connection
All parts of the cutting machine and the controller should connect ground.
Controller’s ground wire diameter should be over 4 mm2, and try to keep a shorter
distance to the ground.
DC24V ground (-) must break with ground.
Controller protection
Don’t ask dusts, metal chips and other materials to go into the controller so that it can’t
normally work.
The controller’s LCD screen should be protected.
Others
The controller can use U disk and its format is FAT or FAT32
The controller has a manual.
If the controller damages because of abnormal operation, we are not responsible for
maintenance.
Controller operation and maintenance
Only professional operators can use the controller.
Controller operation
Please use fingers to press buttons.
Please don’t change functions and parameters at random if you are not familiar with them.
We offer controller operation training for free.
Please feel free to let us know your operation problems.
Controller maintenance
When the controller can’t work normally, you need to check relative hardware or wire
connection after power off.
Don’t open the controller to repair without professional personnel.
Please feel free to let us know when the controller has problems.
Declaration
Controller guarantee instruction
Guarantee period: within 12 month after leaving our company.
Guarantee terms: during guarantee period any problems under normal operations.
During guarantee period, we charge out of guarantee terms.
We charge for all problems out of guarantee period.
Following situations are beyond guarantee
Any damage under abnormal operation or accident damage;
Damaged by plug in and out controller when power on;
Natural disasters;
Repair, disassemble, retrofit, etc. at random without our allowance.
Microstep Website http://www.microstep.cc/eng
北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 3
Chapter 1 Controller functions overview and main menu
1. Controller functions
CC-S1 CNC cutting controller is used for flame and plasma cutting machines.
2. Controller features
1.2.1 CC-S1 CNC cutting controller is used for flame and plasma cutting machines.
1.2.2 It has a reliable design, anti-plasma interference, lightning proof and surge proof.
1.2.3 It has perfect flame/plasma cutting technology. Corner speed control is automatically
finished when plasma cutting. It can work with the torch height controller and remote
control.
1.2.4 Kerf compensation function.
1.2.5 Automatically remember breakpoints, breakpoint recover; automatically recover after
power off, record latest 3 breakpoints.
1.2.6 Choose any section and pierce point to cut.
1.2.7 Outside edge pierce for thick plate, bridge for thin plate.
1.2.8 Pause, backward, forward during cutting any time, more convenient.
1.2.9 Change cutting anytime.
1.2.10 Special small section cutting is smoother.
1.2.11 There are 24 common figures in part library.
1.2.12 It’s compatible with IBE, FASTCAM and other nesting softwares.
1.2.13 Dynamic figure display, 1~8 times of figure zoom in, automatically follows by point.
1.2.14 Big store space of 4G, it can contain 10000 programs, support folder management.
1.2.15 Read programs and controller upgrade by U disk.
1.2.16 Perfect cutting parameters settings, including parameters backups, input and output
as well as settings in bulk.
1.2.17 Multi-level management permission setting and set operation permission according
to the date.
3. Hardware technical parameters
Processor: industrial ARM processing chip
Screen: 7” color LCD
Input/output: 13 optical isolation input, 8 optical isolation output
Axis: 2 axis, 4 axis is available
Pulse equivalent: electrical gear numerator & denominator range (1 ~ 65535)
store space: 4G
Working temperature: 0℃ ～ +40℃
Store temperature: -40℃ ～ +60℃
4. Controller main menu
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北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 4
5. Main menu instruction
Controller version number: current version information
[F2] Auto: automatic cutting program control
[F3] Man: manually adjust torch
[F4] Edit: edit/revise/USB input/output cutting program
[F5] Param (parameter): controller parameters set
[F6] Diagn (Diagnosis): check machine input/output state
[F7] Figur (figure): figures library
[F8] Help: help information of every function
Chapter 2 Auto function
Options instruction of Auto function
[F1] Exit: exit Auto operation
[F2] Man (manual): change to manual operation
[F3] Sectio (section): change to section operation
[F4] BreakP (breakpoint): breakpoint operation
[F5] Figure: figure operation
[F6] Upload: upload program
[F7] Assist: assist operation
[F8] BackRe (back to reference): enter operation of back to reference
2.1 Enter Auto interface
2.1.1 [0] SpeedSet: directly adjust speed parameters of cutting the current program
(IdleSped (speed of idle running (no load), CutSpeed (running speed), ManSpeed (speed of
manual operation), BackSped (speed of backward operation)).
Note: If current speed settings is not bigger than max. speed (idlespeed) of the parameter
interface, speed settings of parameter interface will not be changed. If bigger than speed
settings of parameter interface and less than max. speed, speed settings of parameter
interface will be change. If bigger than speed settings of parameter interface, then run
based on max. speed.
Microstep Website http://www.microstep.cc/eng
北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 5
2.1.2 [1] KerfWidt (kerf width): kerf
compensation, 0 is for no compensation, press
[ENTER] to confirm and save (It’s better to set
kerf compensation in nesting software). If the
program has G41 or G42, and choose “G41/
G42 is valid” in CTRL, the kerf width is valid.
The parameter will keep the same till next
change. It’s an important parameter to affect
cutting size and check it before cutting.
2.1.3 [2] RotAngle (rotation angle): set the figure’s rotation angle, default is 0, no rotation.
The parameter will keep the same till next change.
2.1.4 [3] Scale: set figure’s scale, default is 1, the actual figure is the same big as cutting
figure (the scale is changed based on last scale). It will return to 1 after exit AUTO cutting.
2.1.5 [4] Idle Run: analog cutting at idle run speed. There is no output control. Speed
adjustment, torch lifting and others are valid. External input is valid (emergent stop, limit
position, etc); The parameter will keep the same till next change.
2.1.6 [5] X Mirror: figure’s mirror for X axis. The parameter will keep the same till next
change.
2.1.7 [6] Y Mirror: figure’s mirror for Y axis. The parameter will keep the same till next
change.
2.1.8 [7] StartPoi (change start point): change torch’s initial position (X mark is initial
position out of figure). The parameter will keep the same till next change.
2.1.9 [F]: Adjust multiplying power: during cutting, press F, then press any number button
(1~9) to adjust speed multiplying power, for example, press F and 1, current speed changes
to 10%, press F and 0, change to 100%. This function is to adjust current speed, if this
moment it’s G00, G00 speed multiplying power will be adjusted.
2.1.10 [X] Zoom In: zoom in the figure (at most operation 3 times, 8 times of previous
figure)
2.1.11 [Y] Zoom Out: zoom out the figure (at most operation 3 times, 1/8 times of previous
figure)
2.1.12 [G] Recover: recover the figure to previous size
2.1.13 [Start]: green button, press it to automatically cut the figure
For flame cutting, when preheat to press [Start], preheat can over in advance, the controller
will record the sum of preheat time for next pierce, when torch lifting and ignition and other
delay time to press [Start], they can over, but don’t change future delay time.
2.1.14 [Pause]: pause the cutting
When cut to pause, whether the torch rises according the option of “torch rises after
pause”. For flame cutting, torch stops moving and cutting oxygen is closed and keep gas
and preheat oxygen output (flame doesn’t break); for plasma cutting, torch stops moving
and plasma power arc strike signal is closed.
For flame cutting, when preheat delay time to pause, the controller will increase 100s of
preheat time, press [Start] to over preheat, then begin to pierce and cut. The controller
records the sum of preheat time for next pierce, or directly press pierce button to over delay
time, begin to pierce and cut, doesn’t accumulate preheat time, previous preheat time is
valid for next pierce.
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北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 6
Following situations can bring pause during auto cutting
A) external pause of input port is valid
B) for plasma cutting, choose “arc voltage check” in PARAMETER to cause pause when arc
breaks.
C) Choose ‘torch collision check’ in PARAMETER, and controller’s input port has signal,
it will pause
After pause, there are some options as below,
[0] Forward: idle run to continue
[1] Back (backward): idle run backward along previous track
This option is usually used for arc break and flame break, near the break point, choose
proper position to pierce and cut again, speed forward and backward is set in SPEED
interface.
[2] HolePoin (pierce point): input the pierce number, you can choose “ToThePoint/Local
Run”. “ToThePoint” is move to the pierce point from current position; It’s for giving
up current section, restart from the specified pierce point. “Local Run” is to make torch
position as pierce point. It’s for changing new plate, continue to cut from selected pierce
point.
[3] SpeedSet: set speed parameters (IdleSped (speed of idle running (no load), CutSpeed
(running speed), ManSpeed (speed of manual operation), BackSped (speed of backward
operation))
[4] Zoom In: zoom in the figure
[5] Zoom Out: zoom out the figure
[6] Idle Run: analog cutting at idle run speed. There is no output control. Speed adjustment,
torch lifting and other operation are valid. External input is valid (emergent stop, limit
position, etc.)
[7] ContMove (move continuously): move continuously after press direction buttons, press
reverse direction button or Pause button to stop
[8] BackRefe (backference): back to workpiece reference point
[F1]: Exit: controller automatically records a break point, and continue to cut by the option
of “find break point”
Note: after moving torch, press [Start] again, the controller will tip (Back/Cut Back/Continue)
to choose different cutting mode. This function is for changing nozzles, temporary edge
pierce, transfer cutting and other special situations.
2.2 Enter Man (manual) interface
2.2.1 [0] DriftAngleStar (drift angle start
point)/[1] DriftAngle End (drift angle
end point): start point and end point of
steel plate calibration (choose a longer
side of steel plate), press [0] to set start
point, move torch to another point,
press [1] to automatically calculate
steel plate calibration angle, and
automatically rotate figure.
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北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd
page: 7
2.2.2 [2] Work Reference (workpiece reference point): make the current coordinate as
reference point of parameters.
2.2.3 [3] Machine Refere (machine reference point): make current machine position as
machine zero point, and machine
coordinate clears zero.
2.2.4 [4] Speed Set: set manual speed, press [ENTER] to confirm and input values.
2.2.5 [5] PoMvVal (increment value of point movement): set the increment value of point
movement, press [Enter] to confirm and save, at the same time you must choose [7]
MvByPoin (point movement), it’s the mode of point movement.
2.2.6 [6] PressMv (move after press)/[MvByPoin] (point movement)/[8] ContinMv (move
continuously): [6] is to run motors when press X/Y direction buttons, vise versa; [7] is to
run the value of [5] when press X/Y direction buttons one time (value of [5] has the same
unit of coordinate value); [8] is to run motors when press X/Y direction buttons one time, if
press the reverse direction button of the same axis, motor stops; if press another axis, two
axis linkage; if stop one axis, press the reverse direction button of its moving direction; red
Pause button stops all movement, (pause during point movement, restart point movement,
increment value is still valid).
2.27 [BacktoReferPoint] (back to reference point): processing start point, not cutting start
point
2.28 [F] multiplying power adjustment: during cutting, press F, and then press any number
of 1 to 9 to adjust relative multiplying power. For example, press F and 1, current speed
becomes 10%, press F and 0, speed multiplying power is 100%.
Strong electricity in manual mode
Flame
Gas and preheat oxygen usually have two kinds of connection, 1 is single connection, gas
connects OH1, preheat oxygen connects OH7. One is common connection, both connect
OH1.
[K1] Ignition: ignite gas, turn on the torch, and turn off it after ignition delay time is over. If
gas (preheat oxygen) doesn’t open, then firstly open gas, press Preheat or K4 (total shut)
close gas (preheat oxygen), if ignition fails, reopen.
[K2] Cutting: cutting oxygen, open cutting oxygen, press again to close
[K3] Preheat: open gas (OH1), press again to close. Usually a relay connects gas and preheat
oxygen solenoid valve.
[K5] Pierce: without manually opening preheat in advance, controller will run a complete
pierce movement.
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