Metropolitan Industries Sump Boss BP2000 Suplemento

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 1 of 19

www.sumpro.com

SUMP BOSS

MODEL BP2000

BATTERY-OPERATED

SUMP PUMP WITH

THE “SMART CHARGER”

ELECTRONIC CONTROLLER

INSTALLATION &

SERVICE MANUAL

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 2 of 19

www.sumpro.com

SUMP BOSS

THE NEW STANDARD IN BATTERY

OPERATED PUMPS & CONTROLS

INTRODUCTION

The SUMP BOSS is a battery operated

sump pump that can be used as either

a primary or standby pump. In the

event of a power outage the pump will

switch to the battery as a power source.

When 115v power is again available the

“Smart Charger” will return to line power

automatically.

IMPORTANT SAFETY INSTRUCTIONS

READANDSAVETHESEINSTRUCTIONS

– THIS MANUAL CONTAINS

IMPORTANT SAFETY AND OPERATING

INSTRUCTIONS FOR MODEL BP 2000

BATTERY CHARGER.

!!!WARNING!!!

BEFORE USING BATTERY CHARGER

READ ALL INSTRUCTIONS AND

CAUTIONARY MARKINGS ON BATTERY

CHARGER, BATTERY AND SUMP BOSS.

FAILURE TO HEED SAFETY

INSTRUCTIONS AND WARNINGS

COULD RESULT IN INJURY OR DAMAGE.

Always disconnect batteries and discon-

nect SUMP BOSS from the AC power

source before storing, handling or making

any adjustments to the unit.

Use SUMP BOSS only as described in this

manual. Any other use not recommended

by the manufacturer may cause re, elec-

tric shock or injury to persons.

Do not sit or stand on SUMP BOSS.

Keep children away.

Do not place objects on SUMP BOSS or

allow vents to become blocked.

The SUMP BOSS is designed to only

handle clear water. DO NOT use in septic

tanks to pump efuent or sewage pits to

pump sewage.

Do not smoke, use sparkable electrical de-

vices or open ame when working on this

unit.

Do not install SUMP BOSS in locations

classied as hazardous per N.E.C., ANSI/

NFPA 70-1984.

ELECTRICAL SHOCK HAZARD

This unit has not been evaluated for use

outdoors – Never operate SUMP BOSS

outdoors.

Never operate SUMP BOSS with battery

enclosure open.

Never operate SUMP BOSS in a wet loca-

tion.

Never operate SUMP BOSS in a location

where liquid or moisture will come in con-

tact with, splash on or drip on unit.

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 3 of 19

www.sumpro.com

!!!WARNING!!!

RISK OF ELECTRICAL SHOCK

In the event of a short circuit, grounding

reduces the risk of shock by providing an

escape wire for the electrical current. The

SUMP BOSS must be properly grounded.

The SUMP BOSS is equipped with a

cord having a grounding wire with an

appropriate grounding plug. The plug

must be used with an outlet that has been

installed and grounded in accordance

with all local codes and ordinances. The

outlet must be the same conguration as

the plug. Where a two-prong wall outlet is

encountered, it must be replaced; contact

a qualied electrician. To reduce the risk

of electrical shock, the grounding plug

blade must not be cut off at the plug. Do

not use the three-prong plug with a two

prong adapter. Do not attempt to defeat

this safety feature.

Use the SUMP BOSS only with adequate

wiring that is up to code.

Connect to properly grounded outlets only.

The SUMP BOSS is capable of and in-

tended to generate electrical current when

unplugged from the wall outlet or when the

AC power is shut off.

Because the SUMP BOSS uses batter-

ies, both the battery and the power cord

must be disconnected to neutralize the

SUMP BOSS. Failure to disconnect both

the battery and the power cord will result

in electrical shock sufcient to cause injury

or death.

BATTERY PRECAUTIONS

IMPORTANT SAFETY INSTRUCTIONS.

SAVE THESE INSTRUCTIONS

A. Servicing of batteries should be

performed or supervised by personnel

knowledgeable of batteries and the

required precautions. Keep unauthorized

personnel away from batteries.

B. When replacing batteries, use

only models conforming to Battery

Council International (BCI) 27 DC

specications for GROUP 27 DEEP

CYCLE MARINE BATTERIES. Other

types of batteries may burst causing

personal injury and damage.

• Die Hard Model 27524

• Exide Model NC-27

• Interstate Model SRM-27

• Metropolitan Model 27t-36

• NAPA Model 8270

Do not insert or allow foreign objects to

enter any ventilation or exhaust openings

as this may cause electrical shock and/or

a re hazard.

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 4 of 19

www.sumpro.com

E. CAUTION – A battery can present a

risk of electrical shock and high short circuit

current. The following precautions should

be observed when working with batteries:

1. Remove watches, rings or other metal

objects.

2. Use tools with insulated handles.

3. Do not lay tools or metal objects on top

of batteries.

4. Wear safety goggles and a face shield.

4. Spilled electrolyte should be washed

down with a suitable acid neutralizing

agent. A common practice is to use a

solution of approximately one pound

(500 grams) bicarbonate of soda to

approximately one gallon (4 liters) of

water. The bicarbonate of soda solu-

tion can be added until the evidence

of reaction (foaming) has ceased. The

resulting liquid should be ushed with

water and the area dried.

G. CAUTION – Lead acid batteries can

present a risk of re because they generate

oxygen and hydrogen gas. The following

procedures should be followed:

1. Do not smoke near batteries.

2. Do not cause ame or spark in battery

area.

3. Discharge static electricity from body

before touching batteries by rst

touching a grounded metal surface.

H. See Battery Manufacturers’

installation manual for additional installation

maintenance and safety instructions.

F. CAUTION – The electrolyte is a

dilute sulfuric acid that is harmful to the

skin and eyes. It is electrically conductive

and corrosive. The following procedures

should be observed:

1. Wear full eye protection and clothing.

2. If electrolyte contacts the skin, wash it

off immediately.

3. If electrolyte contacts the eyes, ush

thoroughly and immediately with water.

Seek medical attention.

C. CAUTION – Do not dispose of batteries in

a re. The batteries may explode.

D. CAUTION – Do not open or mutilate

the batteries. Released electrolyte is

harmful to the skin and eyes. It may

be toxic.

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 5 of 19

www.sumpro.com

CARTON CONTENTS Figure A.

Your SUMP BOSS system is packaged

in two separate cartons. The rst is a tall

carton labeled, “Battery Operated Pump”.

Inside this carton you will nd the pump,

complete with the oat rod and ball for the

primary switch. In a smaller box inside the

tall carton you will nd the auxiliary alarm/

pump switch.

The second is a short carton labeled

“Smart Charger”. This will contain the

electronics unit which is attached to the

battery enclosure.

Verify that all the components are included

and that they do not appear to be damaged.

Remember you will also be required

to supply a deep cycle marine battery

described earlier in these instructions

to complete the installation and proper

operation of the SUMP BOSS.

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 6 of 19

www.sumpro.com

INSTALLATION INSTRUCTIONS

Proper Pump Placement. Figure B.

1. Remove the cover from your sump pit

if it has one. (The cover will have to be

modied after the installation is com-

plete.)

2. CAUTION: Make sure that the motor

remains dry at all times. It is not meant to

get wet or be submersed in water.

3. Remove all debris from the sump pit.

4. Set the pump in the pit making sure that

it is on a at surface. (A brick or similar

material can be used if necessary.)

5. Make sure that there is no interference

between the SUMP BOSS switch and

any objects in the basin or with the

basin itself.

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 7 of 19

www.sumpro.com

DISCHARGE PIPING AND

AUXILIARY PUMP/ALARM

FLOAT INSTALLATION

1. Discharge piping is to be installed per

FIGURE C. Always make sure that an

individual check valve is used for each

pump to avoid re-circulation (which

could cause ooding) during pumping.

Once the pump and piping are in place,

mount the auxiliary oat on the discharge

pipe.

1. Undo the hose clamp on the switch

bracket and put it around the discharge

pipe. Tighten it only to a loose t, at

this time.

2. Adjust the auxiliary oat height so that

the oat will not turn on this switch until

the water level has surpassed the on

level of the main SUMP BOSS oat

switch, which can be adjusted by sliding

the lower rubber stop up or down on

the oat rod. This switch in turn should

be adjusted to turn on at a higher level

than your primary pump switch. See

FIGURE D for an example.

3. Once you have your auxiliary switch set

at the desired height position so that

nothing in the basin will interfere with

its operation, tighten up the mounting

clamp.

CAUTION: Do not let the ends of the

power cords with this unit get wet

or submersed in the water during

installation.

METHOD:1 METHOD:2

FIGURE C

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 8 of 19

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ADJUSTING FLOAT LEVELS: EXAMPLE

FIGURE D

Batteries & Carbon Monoxide

(CO) Detectors

All lead-acid batteries used by any back

up pump system regardless of brand emit

gases when charging. The emission of

these gases can possibly produce an odd

sulphur-like smell or sometimes will cause

a nearby CO detector to needlessly sound

an alarm. To prevent activation of CO

detectors, move the battery as far from the

detector as possible or provide a means

for the gases to escape outdoors.

Read the instructions that came with your

detector. This situation may be covered in

the literature. Always follow the advice of

the detector instructions rst.

If the CO detector alarm sounds, do not

assume that it is caused by the back-

up pump’s battery! You may have a

real presence of CO! Take all steps

necessary to insure personal safety.

After you are certain there is no CO present,

(CO can be produced by a furnace, water

heater or similar devices that use natural

gas and/or produce combustion) then

probably a battery being charged has

produced the gases responsible. The

manufacturer of the detector may be able

to supply instructions to solve this problem.

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 9 of 19

www.sumpro.com

“SMART CHARGER” PLACEMENT

AND WIRING. Figures E & F

NOTE: If the polarity of the terminals

does not match the above description,

double check to make sure that you are

using the proper type of deep cycle ma-

rine battery required for this unit.

5. Once you have determined that you

have the proper battery, connect the

black wire to the negative battery post.

With that done, plug the unit into the

designated 115v outlet. Now connect

the red wire to the positive battery

post.

6. At this time, the power light should be

on and the LCD Display should read

one of two things:

Either of these displays is normal.

See the following pages for system

operation and display modes.

1. Find a suitable place to set your “Smart

Charger” control unit. It is preferred that

the unit either be put up on blocks or on

a shelf designed to handle the weight of

the unit and battery. Figure E.

2. Once the unit is in place, run the pump

cord and the Auxiliary alarm/pump

switch cord to the left side of the “Smart

Charger” unit and plug them into the

corresponding sockets. Figures E & F

NOTE: Make sure that the plugs are

aligned properly before trying to plug them

in. DO NOT try to force the plugs into the

sockets.

3. Next remove the lid from the battery

enclosure, and move the battery leads

out of the way so that they do not

accidentally touch the battery posts

during installation.

4. Lower the battery into the enclosure

making sure that the terminals are

facing the front of the battery box. The

left battery post should be the positive

and the right should be the negative.

FIGURE E

Sump Boss

Metropolitan Industries, Inc.

www.metropolitanind.com

OPERATION MANUAL

Dated: 9/17/09

Supersedes: None

Document No.: SBossO&M Page 10 of 19

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SUMP BOSS FINAL SYSTEM CHECKLIST. Figures E & F.

Before going any further, check the following items:

□ Make sure the piping and check valve are tight and secure.

□ Make sure that the SUMP BOSS primary oat switch is set to go on at a higher level than

the primary pump switch and that the auxiliary oat switch is set to go on slightly above

the SUMP BOSS switch. FIGURE D.

□ Make sure the pump and auxiliary switch cords are plugged into their designated sockets

properly. FIGURES E & F.

□ Make sure that the battery leads are wired and tightened down properly, and that the

battery cover is in place. Figure F.

□ Make sure the unit is plugged into a 115v ac outlet and that there is power to that outlet.

Your SUMP BOSS is ready for nal testing!

FIGURE F

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