Metronic MPI-D Series Manual de usuario

MPI-D, MPI-DN

Multi-channel

electronic recorder

USER’S MANUAL

Version: 180621 EN

This User’s Manual is available also in digital version on CD-ROM.

MPI-D / MPI-DN

Information from the Manufacturer

All functions of the recorder are subject to modifications for the benefit of technical

progress.

HART® is a registered trademark of HART Communication Foundation,

Austin, Texas, USA

MODBUS® is a registered trademark of Modbus Organization, Inc., North

Grafton, MA 01536 USA

Before installation, carefully read all the instructions, especially those

concerned with safety.

The recorder has been manufactured according to the requirements of

relevant EU directives.

These instructions must be stored in a safe place near the installation of the

steam flow computer at all times.

MPI-D / MPI-DN

TABLE OF CONTENTS

1. MARKING AND DOCUMENTATION...........................................................................6

2. SAFETY INFORMATION .............................................................................................7

3. PURPOSE AND APPLICATION SCOPE OF THE DEVICE ......................................10

3.1. Purpose..............................................................................................................10

3.2. Available versions.............................................................................................10

3.3. Basic functions..................................................................................................11

4. MAINTENANCE OF THE DEVICE.............................................................................13

4.1. Front panel.........................................................................................................13

4.1.1. Display organization.....................................................................................13

4.1.2. Functional buttons........................................................................................15

4.1.3. LED indication..............................................................................................15

4.1.4. USB port.......................................................................................................16

4.1.5. Data upload to USB flash drive ....................................................................16

4.2. Analog output 4-20mA ......................................................................................17

4.3. Communication with the master system.........................................................17

4.3.1. Port RS-485 (2)............................................................................................17

4.3.2. Ethernet port.................................................................................................17

4.4. Display................................................................................................................18

4.4.1. Individual screens.........................................................................................18

4.4.2. Summary screens ........................................................................................20

4.4.3. Special screens............................................................................................21

4.5. Messages ...........................................................................................................22

4.6. Failure symbols.................................................................................................22

4.7. Authorized functions, user login and logout ..................................................22

4.7.1. Changing password by the user / administrator ...........................................24

4.8. Archive control ..................................................................................................24

4.8.1. Create new Archive File. ..............................................................................24

4.8.2. Starting, resuming and stopping archiving....................................................25

4.8.3. Memory usage indicator...............................................................................25

4.9. Browse measurement results recorded in the Archive..................................26

4.10. Totaliser Archive ...............................................................................................27

4.11. Alarms and control............................................................................................27

4.12. Control functions...............................................................................................28

4.13. Failure notification of measurement inputs....................................................28

4.14. User characteristics - nonlinear characteristics of measurement transmitter

4.15. Audit trials..........................................................................................................29

4.15.1. Totaliser Log.................................................................................................29

4.15.2. Event Log.....................................................................................................30

4.15.3. Authorization Log .........................................................................................30

4.15.4. Logs browsing on device display..................................................................31

4.15.5. Event Log Files and Authorized Operations Log Files..................................31

4.15.6. Remote reading of the Log...........................................................................32

MPI-D / MPI-DN

5. INTERNAL DATA MEMORY .....................................................................................33

6. TECHNICAL DATA....................................................................................................34

7. COMPLETE DELIVERY AND ACCESSORIES.........................................................39

7.1. Content of MPI-D ...............................................................................................39

7.2. Content of MPI-DN.............................................................................................39

7.3. Accessories .......................................................................................................39

8. ENTITY LAUNCHING THE PRODUCT ON EUROPEAN UNION MARKET .............41

9. ASSEMBLY AND INSTALLATION .....................................................................45

9.1. Assembly............................................................................................................45

9.2. Electrical connections ......................................................................................46

9.3. Galvanic separation ..........................................................................................47

9.4. Power connection..............................................................................................47

9.5. Connecting transmitters to the RS-485 (1) port..............................................48

9.6. Connecting transmitters to the HART port......................................................49

9.7. Connecting the MPI-D device as Secondary Master ......................................49

9.8. Connect signals to binary inputs.....................................................................50

9.9. Analog output 4-20mA connection ..................................................................51

9.10. Connecting receivers to binary outputs (RL1 to RL4)....................................51

9.11. Connecting to RS-485 (2) data transmission line ...........................................52

9.12. Connecting the device to the LAN using the Ethernet port...........................54

10. DEVICE CONFIGURATION..............................................................................55

10.1. Order of settings during configuration............................................................55

10.2. Administrator login (ADMIN) ............................................................................56

10.3. Relay outputs RL1…RL4...................................................................................58

10.4. Configuration of HART and RS-485(1) inputs.................................................59

10.5. Configuration of binary PULS type inputs .....................................................62

10.6. Math channels....................................................................................................64

10.7. Failure signaling of measuring transducers...................................................65

10.8. Alarms and control thresholds.........................................................................66

10.9. Totalisers............................................................................................................68

10.10. Nominal month beginning.............................................................................71

10.11. 4-20mA current loop output (optional).........................................................71

10.12. Archiving of the results in the internal memory..........................................71

10.13. Totalisers Archive..........................................................................................72

10.14. RS-485 port (2) ...............................................................................................73

10.15. Text messages...............................................................................................74

10.16. Ethernet Port..................................................................................................74

10.17. Display configuration ....................................................................................75

10.18. Device description.........................................................................................77

10.19. Summer and winter time - automatic adjustment .......................................77

10.20. Saving to and loading settings from a file...................................................77

11. FUNCTIONS AVAILABLE ONLY FOR AN ADMINISTRATOR ......................79

11.1. Changing the Administrator Password ...........................................................79

MPI-D / MPI-DN

11.2. Administrator menu ..........................................................................................79

11.3. New firmware and licence granting .................................................................80

11.4. Restoring factory settings................................................................................81

11.5. Test of communication .....................................................................................81

11.6. Functions available only for service................................................................81

12. TEST FUNCTIONS .........................................................................................83

12.1. Test of communication .....................................................................................83

12.2. Port RS-485 (2) monitor ....................................................................................84

13. MPI-DN - WALL-MOUNTED VERSION ..........................................................85

13.1. Housing..............................................................................................................85

13.2. Connection of the electrical signals in the instrument MPI-DN.....................86

13.3. Extended keyboard. ..........................................................................................87

14. MPI-C-RAPORT RESULTS VISUALIZATION SOFTWARE............................88

15. MODBUS RTU AND MODBUS TCP PROTOCOL ..........................................89

15.1. Serial port settings RS-485 for Modbus RTU..................................................89

15.2. Ethernet port settings for Modbus TCP...........................................................89

15.3. Readout of current results and totalisers........................................................90

15.3.1. Register addresses for current results..........................................................90

15.3.2. Register addresses for totalisers..................................................................92

15.4. Readout alarm threshold exceedances –function 02....................................96

15.4.1. Numbers of bits for reading out alarm threshold exceedances.....................97

15.5. Reading out archives ........................................................................................98

15.5.1. Registers’ addresses for readout of archive of current results......................99

15.5.2. Registers’ addresses to which recording is possible. .................................100

15.6. Readout and settings of clock........................................................................101

15.6.1. Registers’ addresses of clock.....................................................................101

15.7. Function 08 (Diagnostics)...............................................................................102

Sections marked with are available only in the CD-ROM version of this Manual

attached to the recorder.

MPI-D / MPI-DN

1. MARKING AND DOCUMENTATION

Equipment protected throughout by double insulation or

reinforced insulation.

Functional earth (ground) terminal, to enable the product to

function correctly. Not used to provide electrical safety.

Caution, risk of electric shock.

Caution, risk of danger, refer to accompanying documentation.

Caution, Electrostatic Discharge (ESD) sensitive circuit. Do not

touch

or handle without proper electrostatic discharge precautions.

Important comments and information.

MPI-D / MPI-DN

2. SAFETY INFORMATION

Safe operation of this product can only be guaranteed if it is properly installed,

commissioned, used and maintained by qualified personnel in compliance with the

operating instructions. General installation and safety instructions for pipeline and plant

construction, as well as the proper use of tools and safety equipment must also be

complied with.

Warning

This product is designed and constructed to withstand the forces encountered

during normal use. Use of the product other than as a steam flow computer, or failure to

install the product in accordance with these Instructions, product modifications or repair

could:

Cause damage to the product / property.

Cause injury or fatality to personnel.

Invalidate the marking.

Void your warranty.

Isolate the mains supply before opening the product as hazardous

voltages may be exposed.

Warning

This product complies with the requirements of the following directives and

harmonized standards:

Electromagnetic Compatibility (2014 / 30 / UE) by meeting the standards of:

For EMC immunity for industrial environments according to EN 61326-1:2013 Table 2.

For EMC conductive and radiated emissions Group1 Class A equipment according to

EN 55011:2009+A1:2010.

LVD Directive 2014/35/EC to the following standards and specyfications:

Overvoltage category II, pollution degree 2 equipment according to EN 61010-1_2010.

RoHS Directive 2011/65/EU.

The product may be exposed to interference above the limits of EN 61326 if:

The product or its wiring is located near a radio transmitter.

Excessive electrical noise occurs on the mains supply. Power line protectors (ac) should

be installed if mains supply noise is likely. Protectors can combine filtering, suppression,

surge and spike arrestors.

Cellular telephones and mobile radios may cause interference if used within

approximately 1 metre (39") of the product or its wiring. The actual separation distance

necessary will vary according to the surroundings of the installation and the power of

the transmitter.

Intended use

Check that the product is suitable for use with the application.

Determine the correct installation situation.

MPI-D / MPI-DN

Prior to installation Metronic AKP products should take into account any environmental

limitations of devices, specified in the manual.

Access

Ensure safe access and if necessary a safe working platform (suitably guarded)

before attempting to work on the product.

Lighting

Ensure adequate lighting, particularly where detailed or intricate work is required.

Hazardous environment around the product

Consider: explosion risk areas, lack of oxygen (e.g. tanks, pits), dangerous gases,

extremes of temperature, hot surfaces, fire hazard (e.g. during welding), excessive noise,

moving machinery.

The system

Consider the effect on the complete system of the work proposed. Will any

proposed action put any other part of the system or any personnel at risk?

Dangers might include isolation of vents or protective devices or the rendering

ineffective of controls or alarms.

Tools and consumables

Before starting work ensure that you have suitable tools and / or consumables

available.

Protective clothing

Consider whether you and / or others in the vicinity require any protective clothing to

protect against the hazards of, for example, chemicals, high / low temperature, radiation,

noise, falling objects, and dangers to eyes and face.

Permits to work

All work must be carried out or be supervised by a suitably competent person.

Installation and operating personnel should be trained in the correct use of the product

according to the Installation and Maintenance Instructions. Where a formal 'permit to work'

system is in force it must be complied with. Where there is no such system, it is

recommended that a responsible person should know what work is going on and, where

necessary, arrange to have an assistant whose primary responsibility is safety.

Post 'warning notices' if necessary.

Storage

If an energy monitor is to be stored for a period prior to installation, the

environmental storage conditions should be at a temperature between -30°C and 70°C (-

22°F and 158°F), and between 5% and 95% relative humidity (non-condensing).

Before installing and connecting the power ensure there is no condensation within

the unit.

Cleaning and maintenance

Metronic AKP products require no maintenance beyond periodic battery

replacement. Expected battery life is 10 years after the expiry of which must be returned to

the manufacturer for a replacement.

MPI-D / MPI-DN

From time to time you should clean the casing with a dry, soft cloth. When cleaning

machine, do not use solvents or abrasives. They may cause discoloration or scratch the

surfaces of device.

Disposal

The MPI-D / MPI-DN contains a battery. On disposal of the unit or component,

appropriate precautions should be taken in accordance with Local / National regulations.

Unless otherwise stated in the Installation and Maintenance Instructions, with the

exception of the battery, this product is recyclable and no ecological hazard is anticipated

with its disposal providing due care is taken.

Returning products

Customers and stockists are reminded that under EC Health, Safety and

Environment Law, when returning products to Spirax Sarco they must provide information

on any hazards and the precautions to be taken due to contamination residues or

mechanical damage which may present a health, safety or environmental risk. This

information must be provided in writing including Health and Safety data sheets relating to

any substances identified as hazardous or potentially hazardous.

Prior to shipment, each product Metronic AKP is tested, calibrated and

inspected to ensure proper operation.

Warning

Each carton should be inspected at the time of delivery for possible external

damage. Any visible damage should be recorded immediately on the carrier's copy of the

delivery slip. Each carton should be unpacked carefully and its contents checked for

damage.

If it is found that some items have been damaged or are missing, notify Metronic

AKP immediately and provide full details. In addition, damage must be reported to the

carrier with

a request for their on-site inspection of the damaged item and its shipping carton.

MPI-D / MPI-DN

3. PURPOSE AND APPLICATION SCOPE OF THE DEVICE

3.1. Purpose

MPI-D and MPI-DN are versions of a multi-channel microprocessor-based measuring

device with electronically recorded measurement results. The recorder is intended to

measure process values in industrial applications. It is designed to work with devices and

sensors that communicates by digital bus:

RS-485 standard with Modbus RTU protocol,

HART standard (also In multidrop configuration).

With the special structure of the processing route applied, this recorder is perfectly suited

for slow variable runs with changes taking place at a few seconds intervals.

Extended functions of events and process values recording make it possible to perform

analysis of technological processes and emergency conditions. Data recording of process

values enables to use this device in places beyond the reach of computer networks. Four

output relays provide with signalling and simple controlling.

3.2. Available versions

The device is manufactured in two different casings –for panel mounting (MPI-D) and

wall mounting (MPI-DN). Both versions have the same metrology functions. MPI-D version

require 24 V AC/DC power supply, and MPI-DN version is adapted to be powered from 24

V AC/DC or 230 V AC. Optionally both versions can be equipped with an analog output

4-20mA.

Offered versions of the devices:

MPI-D

- x

- 0

version without analog aoutput 4-20mA

- 1

version with analog aoutput4-20mA

MPI-DN

- x

- 0

version without analog aoutput 4-20mA

- 1

version with analog aoutput 4-20mA

Devices are available in four language versions:

Polish,

English,

French,

German.

Language change is available from the device keyboard.

Due to the slight differences between the versions of MPI-D and MPI-DN manual

describes the version of the MPI-D. Information about differences in MPI-DN are given

in Chapter 13.

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