Metek 920 Manual de usuario

Model 920 Multi-Gas Analyzer

Operator’s Guide

With Essential Health and Safety Requirements

PN 903-8765, Rev. E

Canada

A DIVISION OF AMETEK PROCESS & ANALYTICAL INSTRUMENTS

Western Research

ii | Model 920 Multi-Gas Analyzer

This manual is a guide for the use of the Model 920 Multi-Gas Analyzer. Data herein has been veried and validated and is believed adequate for the

intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specied herein, conrmation of

their validity and suitability should be obtained; otherwise, AMETEK does not guarantee results and assumes no obligation or liability. This publication is

not a license to operate under, or a recommendation to infringe upon, any process patents.

O󰀩ces

For other offices not listed here, visit us at www.ametekpi.com.

USA – HEADQUARTERS

150 Freeport Road

Pittsburgh, PA 15238, USA

Tel: 412-828-9040

Toll Free: 800-537-6044

Fax: 412-826-0399

USA – Delaware

455 Corporate Boulevard

Newark, DE 19702, USA

Tel: 302-456-4400 (Main)

800-537-6044 (Service)

800-222-6789 (Ordering)

Fax: 302-456-4444

USA – Texas

4903 West Sam Houston Parkway North

Suite A-400

Houston, TX 77041, USA

Tel: 713-466-4900

Toll Free: 1-800-634-8990

Fax: 713-849-1924

CANADA

AMETEK Canada

2876 Sunridge Way N.E.

Calgary, AB, T1Y 7H9, Canada

Tel: 403-235-8400

Toll Free: 800-661-9198

Fax: 403-248-3550

INDIA

AMETEK Instruments India Pvt. Ltd.

1st Floor, Prestige Featherlite Tech Park

Plot 148, EPIP Phase II

Whitefield, Bengaluru – 560066, Karnataka, India

Tel: 91-80-6782-3200

Fax: 91-80-6782-3232

GERMANY

AMETEK GmbH

Rudolf-Diesel Strasse 16

D-40670 Meerbusch, Germany

Tel: 49-2159-9136-0

Fax: 49-2159-9136-39

FRANCE

AMETEK – APIF

Rond point de l’epine des champs

Buroplus Bat D

78990 Elancourt, France

Tel: 33-1-30-68-89-20

Fax: 33-1-30-68-89-29

CHINA

AMETEK Commercial Enterprise (Shanghai) Co. Ltd.

Part A First Floor, 460 North

Fute Road

Waigaoqiao Free Trade Zone

Shanghai, 200131, China

Tel: 86-21-5868-5111

Fax: 86-28-5866-0969

Beijing Branch

Tel: 86-10-8526-2111

Fax: 86-10-8526-2141

Chengdu Branch

Tel: 86-28-8675-8111

Fax: 86-28-8675-8141

Guangzhou Branch

Tel: 86-20-8363-4768

Fax: 86-20-8363-3701

MIDDLE EAST – Dubai

P.O. Box 17067

Jebel Ali Free Zone

Dubai, UAE

Tel: 971-4-881-2052

Fax: 971-4-881-2053

SINGAPORE

AMETEK Singapore Pte. Ltd.

No. 43, Changi South

Avenue 2, #04-01

486164 Singapore

Tel: 65-6486-2388

Fax: 65-6481-6588

Contents | iii

Contents

Offices .................................................................................................................................. ii

Safety Notes ....................................................................................................................... ix

Electrical Safety.................................................................................................................. ix

Grounding.......................................................................................................................... ix

Personnel and Equipment Safety Information.............................................................. x

Warnings ....................................................................................................................... x

Cautions ...................................................................................................................... xii

Warning Labels................................................................................................................ xiii

Environmental Information .......................................................................................... xiii

UV Source Lamps Disposal ........................................................................................... xiii

Electromagnetic Compatibility (EMC)......................................................................... xiv

Special Warnings and Information................................................................................ xv

Equipment Used in Hazardous Locations............................................................. xv

EU Declaration of Conformity ...................................................................................... xvi

Warranty and Claims....................................................................................................xviii

CHAPTER 1 OVERVIEW....................................................................................................... 1-1

About the Analyzer......................................................................................................... 1-2

Sample Flow .............................................................................................................. 1-3

About the Analyzer Sample System............................................................................. 1-3

Temperature Control System......................................................................................... 1-8

Sample/Vent Lines .................................................................................................... 1-8

Measuring Cell.......................................................................................................... 1-8

Working in This Manual ................................................................................................ 1-9

Supplemental Information – Where Can I Find It?................................................. 1-10

CHAPTER 2 SPECIFICATIONS ........................................................................................... 2-1

Methodology.................................................................................................................... 2-1

Standard Ranges....................................................................................................... 2-1

Response Time................................................................................................................. 2-2

Accuracy............................................................................................................................ 2-2

Repeatability .................................................................................................................... 2-2

Calibration........................................................................................................................ 2-2

Linearity............................................................................................................................ 2-2

Zero Stability.................................................................................................................... 2-2

Cross-Talk.......................................................................................................................... 2-2

Temperature Drift............................................................................................................ 2-3

24-Hour Zero Drift .......................................................................................................... 2-3

Customer Connections................................................................................................... 2-3

Analog Outputs ........................................................................................................ 2-3

Digital Communication ........................................................................................... 2-3

iv | Model 920 Multi-Gas Analyzer

Maximum Sample Gas Pressure ................................................................................... 2-4

Electrical Requirements.................................................................................................. 2-4

Maximum Start-Up Power ..................................................................................... 2-4

Supply Voltage .......................................................................................................... 2-4

Status Relays .................................................................................................................... 2-4

Sample Gas Flow Rate.................................................................................................... 2-4

Ambient Limits ................................................................................................................ 2-5

Temperature............................................................................................................... 2-5

Humidity.................................................................................................................... 2-5

Maximum Altitude ................................................................................................... 2-5

Sample Transport ............................................................................................................ 2-5

Instrument Air Requirements ....................................................................................... 2-5

Physical Dimensions (on Backpan).............................................................................. 2-5

O2Concentration Signal (Optional)............................................................................. 2-6

Speed of Response.................................................................................................... 2-6

Accuracy..................................................................................................................... 2-6

Repeatability.............................................................................................................. 2-6

24-Hour Zero Drift ................................................................................................... 2-6

Temperature Drift..................................................................................................... 2-6

Electrical Classification ............................................................................................ 2-6

SO2Concentration Signal (Optional) .......................................................................... 2-7

Full-Scale Maximum................................................................................................. 2-7

Cross Interference .................................................................................................... 2-7

Linearity..................................................................................................................... 2-7

Reproducibility ......................................................................................................... 2-7

Temperature Coefficient.......................................................................................... 2-7

Speed of Response.................................................................................................... 2-7

Zero Stability ............................................................................................................. 2-7

NOxConcentration Signals ........................................................................................... 2-8

Full Scale Maximum................................................................................................. 2-8

Cross Interference .................................................................................................... 2-8

Linearity..................................................................................................................... 2-8

Ambient Temperature Coefficient.......................................................................... 2-8

Reproducibility ......................................................................................................... 2-8

Speed of Response.................................................................................................... 2-8

Zero Stability ............................................................................................................. 2-8

Cable Entry Ports, Type 200 Disconnect Enclosure.................................................... 2-9

Approvals and Certifications......................................................................................... 2-9

ATEX and IECEx Certificates and Analyzer Markings..................................... 2-10

Purged Analyzer ATEX and IECEx Certificates and Markings....................... 2-10

Systems with 30 psia Pressure Transducer (Maximum 63 kPag

Sample Gas Pressure) ..................................................................................2-18

Systems with 100 psia Pressure Transducer (Maximum 350 kPag

Sample Gas Pressure) ..................................................................................2-18

Heater Plate ATEX and IECEx Certificates and Marking................................ 2-19

Disconnect Enclosure Type 200 ATEX and IECEx Certificates and Marking . 2-26

Contents | v

CHAPTER 3 INSTALLATION AND START-UP................................................................... 3-1

Safety Considerations..................................................................................................... 3-2

Pre-Installation Requirements....................................................................................... 3-2

Storage Prior to Installation .................................................................................... 3-2

Uncrating and Inspecting the Analyzer................................................................ 3-3

Tools and Equipment Required.............................................................................. 3-4

Installing the Mechanical Components....................................................................... 3-5

Installing the Analyzer............................................................................................. 3-5

Location and Environment.................................................................................. 3-5

Installing the Optical Bench Assembly ................................................................. 3-7

Installing the Sample System................................................................................ 3-12

Installing the Sample Probe, SCU, or Steam Jacketed Sample/Vent Valves...... 3-12

Installing the Sample and Vent Lines................................................................ 3-13

Installing the Steam Lines (if Used).................................................................. 3-19

Installing Insulation Around the Valve Assemblies.......................................... 3-20

Installing the Instrument Air Line ................................................................... 3-21

Installing the Span/Zero Gas Lines................................................................... 3-22

Connecting I/O Signals, Alarm Relay Contacts, and AC Power ............................ 3-23

Start-Up and Verification ............................................................................................. 3-29

Purged Analyzers ................................................................................................... 3-30

Powering Up the Analyzer.................................................................................... 3-32

Start-Up Diagnostic Checklist .......................................................................... 3-37

Sample System Leak Check .................................................................................. 3-40

Manually Zeroing the Analyzer........................................................................... 3-42

Setting the Zero Gas Flow Rate............................................................................ 3-43

Setting the Sample Gas Flow Rate and Sample Response Time..................... 3-44

Normal Operation......................................................................................................... 3-45

Recording Initial Readings.................................................................................... 3-45

Recording PMT Signals.................................................................................... 3-45

Recording Initial Sample Response Time .......................................................... 3-46

Analyzer Configuration ............................................................................................... 3-47

CHAPTER 4 CONTROLLER / USER INTERFACE............................................................. 4-1

Introduction to the User Interface................................................................................ 4-2

User Interface Components.................................................................................... 4-2

Messages/Information Displayed on the User Interface.................................... 4-4

Navigating From the User Interface...................................................................... 4-5

Working in RUN Mode....................................................................................... 4-6

Working in CFG Mode........................................................................................ 4-6

Working in CAL Mode ........................................................................................ 4-7

Navigation Examples .......................................................................................... 4-8

Entering Passwords to Change Analyzer Parameter Settings........................... 4-10

Changing the Password for CFG / CAL Mode.............................................4-10

RUN / CFG Mode Quick Reference Sheet – Keystroke Commands.................. 4-12

CAL Mode Quick Reference Sheet – Keystroke Commands.............................. 4-13

vi | Model 920 Multi-Gas Analyzer

Working in the RUN / CFG Operating Modes ......................................................... 4-14

RUN / CFG Mode – F1 Commands ..................................................................... 4-15

RUN / CFG Mode – F2 Commands ..................................................................... 4-17

RUN / CFG Mode – F3 Commands ..................................................................... 4-20

RUN / CFG Mode – F4 Commands ..................................................................... 4-21

RUN / CFG Mode – F5 Commands ..................................................................... 4-23

RUN / CFG Mode – F6 Commands ..................................................................... 4-25

Configuring the Analyzer Control Functions ................................................... 4-28

Output Signal Assignment (OSA)..............................................................4-28

Assigning Output Signals With the Track-and-Hold Function

Enabled/Disabled .........................................................................................4-29

Analog Input Channels – Micro-Interface Board.............................................. 4-30

Display I/O Board Analog Input Signals ....................................................4-31

Working in the CAL Operating Mode ....................................................................... 4-32

CAL Mode – F1 Commands.................................................................................. 4-33

CAL Mode – F2 Commands.................................................................................. 4-34

CAL Mode – F3 Commands.................................................................................. 4-35

CAL Mode – F4 Commands.................................................................................. 4-36

CAL Mode – F5 Commands.................................................................................. 4-37

CAL Mode – F6 Commands.................................................................................. 4-39

Setting Up Analyzer Calibration Functions ....................................................... 4-40

Flow Control (Sample) Modes........................................................................... 4-40

Analyzer Control Mode (Automatic Control by Analyzer).........................4-41

Continuous Backpurge Flow Mode (Manual Control by Operator) ...........4-42

Continuous Sample Flow Mode (Manual Control by Operator).................4-42

Continuous Zero Gas Flow Mode (Manual Control by Operator)..............4-42

Continuous Calibration Gas Flow Mode (Manual Control by Operator)...4-43

Setting Calibration Gas Timers............................................................................. 4-44

Timer0, Timer1, Timer2..................................................................................... 4-44

Integration Timer (IntTime).............................................................................. 4-45

Auto-Calibration Interval Timer (ACal) ........................................................... 4-45

Auto-Zero Interval Timer (AZInt).................................................................... 4-45

Setting the Sample Delay Timer (SDelay) ........................................................ 4-46

Manual Zero/Span.................................................................................................. 4-47

Manual Zero...................................................................................................... 4-47

Manual Span..................................................................................................... 4-47

Spanning Dual Range....................................................................................... 4-51

Solenoid Valve Control ...................................................................................... 4-53

Calculated Result Name ..............................................................................4-54

SSR Output Assignment .................................................................................. 4-55

Auto-Zero/Auto-Span ............................................................................................ 4-58

Manual Start of Auto-Zero ............................................................................... 4-60

Timed Start of Auto-Zero .................................................................................. 4-60

Manual Start of Auto-Span............................................................................... 4-61

Contents | vii

Auto-Calibration ..................................................................................................... 4-62

Timed Start of Auto-Calibration ....................................................................... 4-62

Manual Start of Auto-Calibration..................................................................... 4-63

Remote Start of Auto-Calibration ..................................................................... 4-64

Analog Output Calibration ................................................................................... 4-66

Probe Blow-Back Control (Optional) ................................................................ 4-68

CHAPTER 5 MAINTENANCE AND TROUBLESHOOTING............................................... 5-1

Safety Considerations..................................................................................................... 5-1

Preventive Maintenance ................................................................................................ 5-2

Analyzer Preventive Maintenance Schedule....................................................... 5-3

Expo Technologies MiniPurge®System With eTimer (Optional) Preventive

Maintenance Schedule......................................................................................... 5-6

Preventing, Detecting, and Locating a Plug in the Sample System................. 5-6

Changing Out Replaceable Parts ........................................................................... 5-8

Measuring Cell Maintenance.............................................................................. 5-8

Replacing the Source Lamps.............................................................................. 5-17

When Do Source Lamps Need to be Replaced?............................................5-17

About the Source Lamps ..............................................................................5-17

Source Lamp Replacement...........................................................................5-18

When is an Auto-Setup Required / Not Required?......................................5-25

Auto-Setup Completion Number.................................................................5-25

PMT Level and PMT Balance .....................................................................5-26

Auto-Setup Fault Messages and Corrective Action.....................................5-27

The Auto-Setup Sequence ............................................................................5-28

Manipulating the Completion Number, PMT Level, and PMT Balance ....5-29

Chopper Assembly Maintenance ....................................................................... 5-31

Replacing Parts in the Heater Plate................................................................... 5-40

Optional HAG Sample Probe Preventive Maintenance.................................... 5-54

Examining and Caring For the Flamepaths ....................................................... 5-55

Disconnect Enclosure Flamepath (Joining Surfaces)......................................... 5-56

Heater Plate Flange Flamepath (Joining Surfaces)............................................ 5-57

Troubleshooting and Diagnostics ............................................................................... 5-58

Host Controller Board Alarm Conditions and Corrective Action .................. 5-60

Microcontroller Board Alarm Conditions and Corrective Action .................. 5-68

Analyzer Reset ........................................................................................................ 5-72

viii | Model 920 Multi-Gas Analyzer

CHAPTER 6 SERVICE AND PARTS.................................................................................... 6-1

Technical Support............................................................................................................ 6-1

Returning Equipment..................................................................................................... 6-2

?? ANSWERS TO YOUR QUESTIONS ??................................................................... 6-3

AMETEK SERVICE and AFTERMARKET SALES SUPPORT............................ 6-3

Recommended Preventive Maintenance Spare Parts ............................................... 6-4

Optical Bench/Measuring Cell Spare Parts........................................................... 6-4

Expo Technologies MiniPurge®System With eTimer Spare Parts.................... 6-5

Sample Conditioning Unit (SCU) Spare Parts ..................................................... 6-6

Spare Analyzer Fuses ............................................................................................... 6-7

Replacement Boards................................................................................................. 6-9

Oven Heater Spare Parts ....................................................................................... 6-10

Ordering a Hard Copy of the Analyzer Operator’s Guide .............................. 6-10

CHAPTER 7 GLOSSARY...................................................................................................... 7-1

User Interface Abbreviations......................................................................................... 7-1

Abbreviations and Terms Used in This Manual ......................................................... 7-2

APPENDIX A – DRAWINGS...................................................................................................A-1

Ribbon Cable Interconnect (WX-102836).................................................................... A-2

GP Lower Enclosure to Electronics Wiring, CE Analyzers (WX-102810) .............. A-3

Heater and Sensor Wiring, GP/Div 2 Analyzers (WX-102851)................................ A-4

Heater and Sensor Wiring, CE/Zone 1 Analyzers (WX-102852) ............................. A-5

Lower Cabinet Wiring, CE/GP Analyzers, 120V (100-1341-3) ................................. A-6

Lower Cabinet Wiring, CE/GP Analyzers, 240V (100-1342-3) ................................. A-7

Signal Wiring, PD/GP/Div 2/CE/Zone 1 Analyzers (WX-102815) ........................... A-8

Wiring Diagram, All Seals, Zone 1 Analyzers (100-1343-10).................................... A-9

± 15V and 5V Power Supply DC Wiring, GP/Div 2/CE/Zone 1 Analyzers

(WX-102811) .................................................................................................................. A-10

24V Power Supply DC Wiring, CE/Zone 1 Analyzers (WX-102812)..................... A-11

RS-232 Communications Cable Wiring (300-9480).................................................. A-12

RS-232/RS-485 Module Wiring, CE/Zone 1 & GP/Div 2 Analyzers (100-2185) ... A-13

Microcontroller Board (100-0117) .............................................................................. A-14

Host Controller Board (Display Interface) (100-0138) ............................................ A-15

Model 9xx-Series Analyzer Type 200 Disconnect Enclosure Details.................... A-16

SUPPLEMENTAL INFORMATION ........................................................................................S-1

Contents | ix

Safety Notes

WARNINGS, CAUTIONS, and NOTES contained in this manual emphasize critical instructions

as follows:

An operating procedure which, if not strictly observed, may result in personal injury or envi-

ronmental contamination. Essential Health and Safety Requirements are also included in

– but are not limited to – Warnings.

An operating procedure which, if not strictly observed, may result in damage to the equipment.

Important information that should not be overlooked.

Electrical Safety

High voltages are present in the analyzer housings. Always shut down power source(s) before

performing maintenance or troubleshooting. Only a qualified electrician should make electrical

connections and ground checks.

Any use of the equipment in a manner not specified by the manufacturer may impair the safety

protection originally provided by the equipment.

Grounding

Instrument grounding is mandatory. Performance specifications and safety protection are void if

instrument is operated from an improperly grounded power source.

Verify ground continuity of all equipment before applying power.

WARNING

CAUTION



NOTE

CAUTION

x | Model 920 Multi-Gas Analyzer

Personnel and Equipment Safety Information

This section describes important safety information to avoid personal injury and damage to the

equipment while installing, operating, maintaining, or servicing the equipment. All safety regu-

lations, standards, and procedures at the analyzer location must be followed.

All personnel involved with the installation, start-up, operation, maintenance, service, or trou-

bleshooting of the analyzer must review and follow these Warnings and Cautions.

Warnings

Review and follow these Warnings to avoid personal injury or environmental contamination.

Always disconnect main AC power and/or external power sources to the analyzer before open-

ing any covers or doors on the analyzer to check or perform maintenance on any components

within the enclosures.

If it is necessary to open the analyzer’s covers or doors while the circuits are live, test the area

for flammable gases (and proceed only when the area is safe).

Purged Analyzer (Hazardous Location) Applications

To work on the analyzer with it powered up and its Electronics Enclosure door open, the Purge

Bypass Switch must be in the “BYPASS” position.

When the Electronics Enclosure door is open, take appropriate precautions to avoid electrical

shock. Hazardous voltages are present inside.

All electrical connections, adjustments, or servicing of the analyzer should be performed only

by properly trained and qualified personnel.

All electrical connections, materials, and methods (plus all safety policies and procedures) must

be made in compliance with local wiring regulations and electrical code for the hazardous area,

and be approved by the Owner Company.

Follow appropriate regulatory and/or company procedures to lock out the analyzer while work-

ing on its electronics.

Before working on the sample system, confirm that the system is purged with Zero gas and is

isolated (blocked in) from the sample stream.

WARNING

Tabla de contenidos

Otros manuales de Instrumento de medición de Metek

Metek

Metek uSonic-2 Manual de usuario

Metek

Metek EX1200A SERIES Manual de usuario

Metek

Metek 933 Manual

Metek

Metek Tono-Pen AVIA Manual de usuario

Manuales populares de Instrumento de medición de otras marcas

Suaoki

Suaoki D40 Manual de usuario

Elster

Elster BK-G1.6 Manual de usuario

Endress+Hauser

Endress+Hauser Deltabar FMD71 Manual

Duratool

Duratool D03128 Manual de usuario

Vega

Vega VEGAPULS 65 Manual de usuario

Tonghui

Tonghui TH2618B Manual de usuario

Tenmars

Tenmars TM-801 Manual de usuario

MSR

MSR 145 Manual de usuario

TPS

TPS WP-82 Manual de usuario

ELMETRON

ELMETRON CP-511 Manual de usuario

PCB Piezotronics

PCB Piezotronics 003C30 Manual de usuario

Tenma

Tenma 72-10465 Manual de usuario

Endress+Hauser

Endress+Hauser Proline Promag 50 Especificaciones técnicas

Siemens

Siemens SITRANS F Coriolis FCT030 Manual de lista de piezas

KLINGER

KLINGER CMF V Series Manual de usuario

EXFO

EXFO FTB-2 Manual de operación y mantenimiento

Keysight

Keysight M8290A Manual de usuario

ADTEK

ADTEK MW-5 Manual de usuario