Metal Samples MS2540 Manual de usuario

MS2540 Current Loop Receiver

with RS485 Communication

User Manual

MetalSamplesCompany

ADivisionofAlabamaSpecialtyProducts,Inc.

152MetalSamplesRd.,Munford,AL36268Phone:(256)358‐4202Fax:(256)358‐4515

E‐mail:[email protected]Internet:www.metalsamples.com

SECTION 1 – INSTALLATION

Shipping and Receiving...................................................................................................................................... 3

Mounting ............................................................................................................................................................ 4

Electrical............................................................................................................................................................. 5

Physical Dimensions........................................................................................................................................... 6

Specifications ..................................................................................................................................................... 7

Equipment Safety ............................................................................................................................................... 9

SECTION 2 – START-UP AND OPERATION

Receiver Start-Up...................................................................................................................................10

Operation...............................................................................................................................................11

Controls Operation..................................................................................................................................13

Title Screen ........................................................................................................................................................ 13

Main Screen ....................................................................................................................................................... 14

Setup Screen ..................................................................................................................................................... 16

Data Chart Screen............................................................................................................................................... 18

Status Screen ...................................................................................................................................................... 19

Option Settings Screen ....................................................................................................................................... 21

Calibration Screen ............................................................................................................................................. 22

Help Screen ...................................................................................................................................................... 23

SECTION 3 – MAINTENANCE

General Preventive Maintenance........................................................................................................................ 24

Fuse Replacement............................................................................................................................................... 24

SECTION 4– TROUBLESHOOTING

Troubleshooting Procedures............................................................................................................................... 26

1. INSTALLATION

SHIPPING AND RECEIVING

Equipment is carefully prepared for shipment to protect it during transit and to enable the user to

install it with a minimum amount of reassembly.

Upon receipt, equipment should be carefully inspected for transit damage. If damage is

apparent, notify Metal Samples and the carrier for claims inspection.

Unloading

Open the package and remove the instrument carefully. The instrument contains a display screen.

While removing, utmost care should be given to the display.

Cleaning

Clean the equipment thoroughly to remove any foreign material that may have accumulated

during shipment.

Installation

Place the receiver instrument in a convenient location, preferably away from heat producing

sources or direct sunlight.

MOUNTING

ELECTRICAL

Main Power Connection

Connect Single Phase, 100- 240V AC, 50/60 Hz to the plug provided in the bottom of the unit.

The maximum current requirement is 2 A.

Note: In some cases, the instrument is shipped without a connector on the power cord. Each

locality should inspect the power cord and install the proper connector if necessary. The

connector should be installed in a properly grounded outlet for proper over current and earth

fault protection.

Transmitter Connections

1. Connect ‘+’ Ve terminal of the transmitter to the TB1-1 (+) terminal.

2. Connect ‘-‘ Ve terminal of the transmitter to the TB1-2 (-) terminal.

RS485 Connections

1. Connect ‘D +’ of the DCS / PLC to the TB2-1 (D+) terminal.

2. Connect ‘D -‘ of the DCS / PLC to the TB2-2 (D-) terminal.

3. Connect Signal Ground of the DCS / PLC to the TB2-3 (SG) terminal

4. Connect Terminating Resistor terminal.

Ethernet Connections

Connect the unit using Straight RJ45 cable to the Ethernet switch or Router. If you are

connecting to a PC, use Crossover RJ45 cable. Before connecting it to the local network please

contact your network administrator for proper IP address configuration of the equipment.

Warning: Duplicated IP address may cause network failure at the installation site. Consult with

your Network Administrator.

ADJUSTMENTS

Receiver functions must be adjusted and operated only by those authorized personnel who have

read and who thoroughly understand the descriptions of the various control functions presented

in this manual.

STORAGE AND INSTALLATION ENVIRONMENT

Protect the receiver instrument from mechanical stress, humidity, dust and thermal damage.

Storage temperature is -20 C to + 60 C. operating temperature is+15 C to +35 C.

PHYSICAL DIMENSIONS

0.75”

SPECIFICATIONS

Input

Inputs: 4-20mA current loop from one ER or LPR corrosion

transmitter

Current Loop Source Voltage: 24 VDC

Input Impedance: 250 ohms

Maximum Current Loop Distance: 10,000 feet (3,048 meters)

Output

Outputs: RS-485 Modbus, Ethernet

Display

Type: Color touch screen

Displayed Values: Metal Loss (mils or mm) or Corrosion Rate (mpy or mm/y)

Resolution: +/-0.1 mpy or 0.01 mil

Power Supply

Supply Voltage: 100 to 240 VAC, 1 phase, 50/60 Hz

Current: < 2 Amps

Physical Data

Operating Temperature: 32oF to 122o F (0o C to 50oC)

Weight: 4 lbs (1.9 kg)

Mounting Type: Panel Mount

Dimensions: 9.85” x 11.85” x 7.75” (25.02cm X 30.10cm X 19.7cm)

Network

Use Cross over cable to connect the equipment directly to PC

Use Straight Cable to connect to the network switch, router

Included Accessory Items

Power cord, mounting tabs

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