Metal-Fach N 272/1 Manual de usuario

16–100 SOKÓŁKA, POLAND UL. KRESOWA 62

OPERATING MANUAL

PARTS CATALOGUE

MANURE SPREADER

N 272/1 and N 272/2

Edition no. 01

Year of issue: 2012

The original operating manual language is Polish.

CE DECLARATION OF CONFORMITY

FOR THE MACHINE

„METAL-FACH” Sp. z o.o.

ul. Kresowa 62

16-100 SOKÓŁKA

which acts as the manufacturer

declares under sole responsibility that the following machine:

this declaration concerns, meets the following requirements:

- Directive 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL

dated 17 May 2006 on machines, and amending Directive 95/16/EC (OJ EU L157 of

09/06/2006, p. 24) and the Resolution of the Minister of Economy of 21 October 2008

concerning general requirements for machinery (Journal of Laws, U. No. 199 item 1228).

The following harmonised standards were used for compliance evaluation:

PN-EN 690+A1:2009 PN-EN ISO 4254-1: 2009 + AC:2010

PN-EN ISO 12100:2011 PN-EN ISO 13857:2010

- and the following standards: PN-ISO 3600:1998, PN-ISO 11684:1998; and the Resolution of

the Ministry of Infrastructure of 31 December 2002 on technical requirements for vehicles

and the scope of their necessary equipment (Journal of Laws issue 32 item 262 as amended).

Safe Use Test Report No. LBC/49/11

Person responsible for engineering documentation: Marcin Halicki

This Declaration of Conformity becomes void and null if the machine design is changed

or modied in any manner without prior consent from the manufacturer.

Sokółka 05.11.2012 President of the Management Board

Jacek Marek Kucharewicz

Manure spreader

type/model N272 ...............................

year of manufacture: .....................................

serial number: ................................................

CONTENTS

1. INTRODUCTION ............................................................................................................................... 4

2. SAFETY INSTRUCTIONS................................................................................................................. 5

2.1 RESIDUAL RISKS ...................................................................................................................... 6

2.2 NOISE AND VIBRATION........................................................................................................... 7

3. INFORMATION AND WARNING SIGNS ........................................................................................ 7

4. INTENDED USE................................................................................................................................11

5. OPERATION OF SPREADERS.........................................................................................................11

5.1. Coupling the spreader with the tractor........................................................................................11

5.1.1. Adapter drive ..................................................................................................................... 12

5.1.2. Commissioning and running-in ......................................................................................... 13

5.2. Electrical system........................................................................................................................ 14

5.3. Load body gate control .............................................................................................................. 15

5.4. Floor conveyor........................................................................................................................... 15

5.4.1 Hydraulic drive of the oor conveyor................................................................................. 15

5.4.2 Manure dosing .................................................................................................................... 16

5.5. Adjustment of conveyor chain tension....................................................................................... 17

5.6. Spreading adapter ...................................................................................................................... 17

5.7. Brakes adjustment...................................................................................................................... 18

5.7.1. Parking brake adjustment.................................................................................................. 18

5.7.2. Service brake adjustment................................................................................................... 18

5.8. Adjustment of the land wheels clearance................................................................................... 19

6. MAINTENANCE AND SERVICING............................................................................................... 19

6.1. Hydraulic system servicing........................................................................................................ 19

6.2. Pneumatic system servicing....................................................................................................... 20

6.3. Periodic maintenance................................................................................................................. 20

6.4. Lubrication................................................................................................................................. 21

7. TECHNICAL CHARACTERISTICS................................................................................................ 22

8. MAINTENANCE, CARE AND STORAGE..................................................................................... 23

9. DISMANTLING, DISPOSAL AND ENVIRONMENTAL PROTECTION .................................... 23

10. EQUIPMENT .................................................................................................................................. 24

11. USE .................................................................................................................................................. 25

12. DESIGN AND OPERATING PRINCIPLE OF THE SPREADER................................................. 25

WARNING!

FAILURE TO FOLLOW THE RULES AND GUIDELINES INCLUDED IN THESE

INSTRUCTIONS MAY RESULT IN DEATH OR SEVERE BODY INJURY!

1. INTRODUCTION

The user of this product should read and understand these Operating Instructions in full, as well as follow all

the guidelines contained herein to ensure safe operation of this machine. The Instructions include the description

of design and operating principle, technical characteristics and rules of intended use and servicing of the machine.

Exercise extreme caution when in doubt about any procedure or operation. Should you have any questions, consult

the authorised seller or the manufacturer.

Hazard warning sign

This sign denotes important information on the operating safety, which must be read in full and relayed to all

the service personnel if necessary. The information included in the Instructions contain the basic guidelines for

proper operation and servicing, as well as about the operating safety and health regulations.

Pursuant to the Resolution of the Ministry of Infrastructure of 31 December 2002 on technical requirements

for vehicles and the scope of their necessary equipment, we hereby notify that farming tractors and slow-moving

vehicles, as well as trailer units designed for coupling with these vehicles must feature an identication emblem.

The emblems are not required for a vehicle included in a string of vehicles which is not the last vehicle in the

string. We follow this requirement by equipping our vehicles in special mounting frames which are located on the

spreader adapter guard. Always mount the identication emblem for travelling on public roads. Place the emblem

in the tractor cab when the spreader is on duty.

All manure spreaders conform to the trafc code regulations regarding the trafc of machines with the

maximum speed of 30 km/h on public roads. The machines also conform to the safety requirements of the valid

regulations for the agricultural machines of this type.

2. SAFETY INSTRUCTIONS

Always turn off the tractor engine, remove the ignition key and engage the parking brake before

leaving the driver's seat.

Should any failure occur, always turn off the tractor engine.

Do not turn on the conveyor when the adapter is off. Prior to starting your work, rst lift the

body gate, engage the adapter, run it at the full PTO speed and then turn on the oor conveyor

drive.

Before attempting to work on any systems of the spreader connected to the tractor with the

drive-shaft, turn off the tractor engine and remove the ignition key. Decouple the drive-shaft

before servicing (maintenance, repairs) the machine. Engage the spreader parking brake and

chock the wheels.

Do not remain in the load body when the drive is on. Do not enter the spread zone when the

spreader is working.

Ensure that no persons are in the spread zone.

Do not exceed the permissible payload and driving speed, otherwise the machine may be

damaged and the trafc safety may be compromised. Adapt the driving speed to the conditions

when working or travelling on a rough terrain. Follow the trafc code regulations when

travelling on public roads.

Do not use the oor conveyor to unload such materials as coal, wood, stone or construction

materials.

Do not use the machine on a terrain with an inclination of 8.5o.

Note that during the unloading the machine will change its impact on the tractor and its

manoeuvring conditions.

Operation of the spreader without the system guards, riding on the spreader and its tow bar or

driving without the connected braking system is strictly forbidden. The driver's mesh guard

must be installed on the front end of the load body. The upper edge of the mesh guard must be

at least 2.6 m from the ground surface. The PTO drive-shaft must always be equipped with the

full guard.

The mesh guard must be positioned to secure the adapter drums when towing the spreader on

public roads. Spreaders equipped with the body gate can only travel on public roads with the

gate closed.

The spreader can be operated only by adult personnel with a valid tractor driving licence. It is

strictly forbidden to operate the machine when under the inuence of alcohol or drugs.

Exercise due caution when performing any disassembly to prevent personal injury. If your skin

is cut, wash the wound thoroughly, disinfect with medical hydrogen peroxide solution and seek

medical attention. Any wound fouled with manure may result in Tetanus bacteria infection.

2.1 RESIDUAL RISKS

This spreader has been designed and produced in accordance to the state of technology and safety requirements

valid for its year of manufacture.

The manufacturer of this spreader has taken every effort in its design, production and labelling to eliminate

all hazards related to operation, servicing and maintenance. However, there are specic unavoidable risk present.

Residual risk results from incorrect or improper conduct of the operating personnel. The greatest hazards occur

during the following forbidden actions:

• Operation of the spreader by minors or persons who are unfamiliar with the operating instructions;

• Operation of the spreader by personnel under the inuence of alcohol or other intoxicants;

• Performance of any work on the spreader systems, when the spreader is coupled with the tractor with the

running engine;

• Attempting to work with the machine before inspecting the work site and environment;

• Remaining on (aboard) the machine when it is working or in transit;

• Use of PTO drive-shafts without any guards;

Follow these guidelines and prohibitions:

• read and fully understand the operating instructions,

• secure the machine from access by unauthorised persons and children;

• cleaning, maintenance and repairs must be performed by adequately trained persons and with the PTO

drive-shaft decoupled;

• keep your hands out of hazardous spaces;

• do not use the machine when it is not t for duty and/or when the guards are missing;

• do not use the PTO drive-shafts without any guards;

• no persons are allowed to remain near the machine when it is working;

• no persons are allowed to remain on the machine when it is working or in transit;

• do not transport the machine without the connected and functioning braking and lighting systems;

– only then can you eliminate the residual risks to people and the environment when using this spreader.

WARNING!

The residual risks are present when the aforementioned rules are not followed.

2.2 NOISE AND VIBRATION

The operator is inside the tractor cab when the machine is working.

The equivalent sound pressure emission level A (LpA is 75.0 ± 1 dB.

The peak sound pressure value C (LCpeak) is 82.0 ± 1 dB.

Machine sound power – N/A.

(Measurements acc. to PN-EN ISO 4254-1:2006 Annex B section 2.6)

No vibration hazards occur when working with this machine.

The operator's work station is located in the tractor cab, with shock absorption and an ergonomically proled seat.

The value of the vibration exposure of the operator does not exceed 0.5 m/s2.

3. INFORMATION AND WARNING SIGNS

Extremely hazardous areas are indicated with the yellow warning signs and warning labels placed on the

machine. During operation of this machine, exercise extreme caution when remaining in direct proximity of these

areas.

Check the serial number indicated in the Operating Instructions and the warranty card against the serial number

stamped on the nameplate and the chassis frame. The nameplate and the stamped serial number are located on the

chassis end sill, i.e. on the right side of the machine.

The warning stickers must always be legible. If the stickers become illegible, an assembly on

which they are located is replaced or the machine is repainted, the stickers must be purchased

at the retail outletsor ordered at your local dealer as spare parts and suitable replaced.

Turn off the engine and remove the ignition key

before servicing or repairs.

(1x)

Do not remain between the machine and the tractor

when the engine is running.

(1x)

Attention! Read the Operating Instructions.

(1x)

PTO rotational speed: 540 (1000) RPM.

(1x)

540 RPM 1000 RPM

Do not approach the working machine. Maintain a

safe distance from the tow bar when it is being lifted

or lowered.

(1x)

280 kPa

Tyre pressure.

(2x)

Lug for lifting hooks.

(2x)

Turn off the PTO drive at road

turns.

Warning label.

(1x)

Keep a safe distance from power lines.

(1x)

Speed limit sign.

(1x)

NAMEPLATE

Nameplate.

(1x)

Couple with the trailer by using

the single-axle trailer hitch

Warning label.

(1x)

Do not enter the load body when

the drive is on.

Warning label.

(1x)

Brake release sign.

(1x)

Load capacity 12 t

Load capacity 14 t

Information label

(1x)

N272/1

Information label – machine symbol.

(1x)

Keep a safe distance from the adapter. Do not put

your hands between the rotors.

(1x)

Ejected objects. Keep a safe distance from the

machine

(1x)

Warning of being caught by the PTO drive-shaft.

(2x)

Information label – manufacturer's logo.

(1x)

A4VS adapter weight

470 kg

A2VS adapter weight

960 kg

Description of the adapter weight.

(1x)

Warning sign.

(1x)

Lubrication points.

(4x)

Do not ride on ladder steps or the tow bar.

(1x)

Fig. 1. Locations of the information and warning signs

Danger of hands crushing.

(2x)

CE marking.

(1x)

25 26

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