Mercedes-Benz 949 Series Manual de referencia

The New Zetros

Introduction into Service Manual for Model Series 949

Daimler AG, GSP/OI, HPC R 822, D-70546 Stuttgart

Order No. 6517 1253 02 – Printed in Germany – 08/08

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Mercedes-Benz Service

Daimler AG · Technical Information and Workshop Equipment (GSP/OI) · D-70546 Stuttgart

The New Zetros

Introduction into Service Manual

for Model Series 949

– This printout will not be recorded by the update service. Status: 10 / 2008 –

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Image no. of title image: W00.01-1009-00

Order no. of this publication: 6517 1253 02

08/08

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Contents

The New Zetros, Introduction into Service Manual for Model Series 949

Preface 5

Overview

Models and major assemblies 6

Brief description 7

Overall vehicle

Technical design 8

Product features 9

Cab concept 10

Engine hood 11

Interior compartment 12

Technical data 13

Dimensions 14

Transport by air and rail 16

Body variants 17

Drive

Overall concept 18

Engine OM 926 LA 19

Power curves 20

Engine data 21

Manual transmission G 131-9 22

Transfer case VG 1700-3W 23

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Contents

4iThe New Zetros, Introduction into Service Manual for Model Series 949

Chassis

Frame 24

Suspension 25

Front axle 26

Rear axle 27

Tires 28

Steering 29

Body

Cab 30

Electrical system 31

Heating/climate control 36

Seats 37

Special tools

Transmission/engine 38

Workshop equipment

Tools 39

Abbreviations 40

Index 41

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Preface

The New Zetros, Introduction into Service Manual for Model Series 949

Dear Reader,

This Introduction into Service Manual presents the

new Zetros, model series 949.

The purpose of this brochure is to acquaint you with

the technical highlights of these vehicles in advance of

their market launch. This brochure is intended to

provide information for people employed in service,

maintenance and repair as well as for aftersales staff.

It is assumed here that the reader is already familiar

with the Mercedes-Benz model series currently on the

market.

In terms of the contents, the emphasis in this Intro-

duction into Service Manual is on presenting new and

modified components and systems.

This Introduction into Service Manual is not intended

as an aid for repairs or for the diagnosis of technical

problems. For such needs, more extensive information

is available in the Workshop Information System (WIS)

and in the Diagnosis Assistance System (DAS).

WIS is updated monthly. Therefore, the information

available there reflects the latest technical status of

our vehicles.

This Introduction into Service Manual presents initial

information relating to the new Zetros in model series

949 and, as such, is not stored in WIS. The contents of

this brochure are not updated. No provision is made

for supplements.

We will publicize modifications and new features in the

relevant WIS documents. The information presented in

this Introduction into Service Manual may therefore

differ from the more up-to-date information found in

WIS.

All information relating to specifications, equipment

and options is valid as of the copy deadline in August

2008 and may therefore differ from the series produc-

tion configuration.

Daimler AG

Technical Information

and Workshop Equipment (GSP/OI)

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Models and major assemblies

6iThe New Zetros, Introduction into Service Manual for Model Series 949

Overview

1) Euro 3 emissions standard

2) Euro 5 emissions standard

Zetros 1833A 2733A

Model series 949.016 949.066

Type of drive 4x4 6x6

Engine OM 926 LA 926.9351)

926.9472)

926.9351)

926.9472)

9-speed manual transmission G131-9

with hydraulic-pneumatic power shift (HPS) 715.570

Transfer case

VG 1700-3W 750.861

Clutch Single-plate clutch dia. 395 mm

Front axle AL7/56 DS-9

730.115

1st rear axle HL7/56 DS-13

748.270

HD7/56 DS-13

748.271

2nd rear axle –HL7/56 DS-13

748.270

Steering LS 8 BK

765.821

Brakes Drum brakes

Wheel suspension Leaf springs

Tires/rims 14.00 R20/10.00 V20

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Brief description

The New Zetros, Introduction into Service Manual for Model Series 949

Overview

Cab-behind-engine vehicles with all-wheel drive

With the Zetros, Mercedes-Benz is continuing its

tradition of cab-behind-engine vehicles with all-

wheel drive.

The new cab-behind-engine vehicles with all-wheel

drive from Mercedes-Benz are designed to meet the

following requirements of a modern special-

purpose vehicle:

• Reliable handling characteristics on all types of

road and off-road

• Safe and ergonomic controls

• Suitable for special deployments and

specialized transport tasks

• Suitable for worldwide deployment in all climate

zones

• Occupant protection

• Tactical and strategic mobility

• Large ground clearance with a large ramp

breakover angle and large approach/departure

angles for excellent off-road capability

As the first example of the new generation of cab-

behind-engine vehicles with all-wheel drive, the

Zetros naturally benefits from all of the other advan-

tages of the cab-behind-engine vehicle concept:

• Well-balanced load distribution for optimal

handling characteristics and steering ability

• Low overall height to facilitate transport by rail

or air, provide a low clearance height and allow

easy entry/exit by occupants

• Easy access to engine and ancillary assemblies

for maintenance and repair

• On military version, optimized distribution of

weight of armor over front and rear axles to

maintain maneuverability and load reserves for

best possible protection

W00.00-1047-00

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Technical design

Overall vehicle

The New Zetros, Introduction into Service Manual for Model Series 949

The new Zetros meets the specific requirements of

the current market and is based on tried-and-tested

mass-production technology.

Proven components from the Actros, Atego and

Axor model series have been used on this vehicle to

ensure that general customer requirements for

quality, cost-efficiency and worldwide support can

be met.

The new vehicle concept, particularly the rede-

signed cab, allows the vehicle to meet the specific

requirements placed on a modern special-purpose

vehicle.

W00.10-1048-00

Zetros 1833A Front view

W00.10-1049-00

Zetros 1833A Rear view

W00.10-1050-00

Zetros 1833A Side view

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Product features

Overall vehicle

The New Zetros, Introduction into Service Manual for Model Series 949 i

Overview of the most important product features

1Low vehicle height

2Low entry/exit height

3Cab-behind-engine concept

4Medium-long cab

5Full-size three-seater with unhindered

movement between seats (no engine tunnel)

6Fuel tank with 300 l capacity

7Underride guard for radiator

8Planetary front axle

with differential lock

9Reinforced frame

a2-speed transfer case with permanent all-

wheel drive

bPlanetary rear axle

with differential lock

W00.01-1008-00

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