Mercado Medic REAL 6100 PLUS Instrucciones de montaje

INSTRUCTIONS FOR USE AND CARE

REAL 6100 PLUS

Article No.

Changed 121113

Valid from 130517

PRE-USE INSPECTION CHECKLIST

• All knobs and locking wheels shall be tightened on the

chair before use.

• The leg support may not be adjusted so that it touches

the floor or the ground at any time.

• If the REAL 6100 is equipped with a belt or a harness

of any kind it may not hang loosely on the chair but used

as intended or taken off.

• Make sure the foldable armrests are in an upright

position before driving the chair.

• Fold down the footplate.

• Attach the backrest.

PRE-USE INSPECTION CHECKLIST

CONTROLLER

• Turn on the main switch.

• Make sure the battery level indicator should not be

down at the red mark.

• Make sure the controller does not display any errors.

TECHNICAL INFO PAGE 3

USER GUIDE PAGE 5

CONTROL BOX SHARK PAGE 7

CONTROL BOX DX 2-REM550 PAGE 8

CHARGING PAGE 9

PROGRAMMING DIAGRAM OF THE ELECTRONICS PAGE 11

INDIVIDUAL CUTSTOMIZATION PAGE 12

GET ACQUAINTED WITH YOUR REAL 5100/6100 – PLEASE READ THESE OPERATING

AND MAINTENANCE INSTRUCTIONS AND THE USER GUIDE BEFORE USING

THE WHEEL CHAIR.

INDEX

REAL 6100 PLUS is an electrically powered indoor wheelchair for people with various disabilities.

The REAL chair as specified below model is CE certified in accordance with the MPA statutes of medical

devices LVFs 2003:11.

Mercado Medic AB Telefon & Fax Email & Internet

Tryffelslingan 14 Tel +46 8 555 143 00 Email [email protected]

181 57 Lidingö Fax +46 8 555 143 99 Internet www.mercado.se

Sweden

IMPORTANT INFORMATION AND CLASS

STORAGE, CLEANING AND MAINTENANCE

TECHNICAL DATA

• REAL 6100 PLUS is classified as A and is intended for indoor use only.

• Max users weight: 135 kg. If you want to adjust for heavier users – contact Mercado Medic UK.

• REAL 6100 PLUS is tested and approved according to the EMC-directive.

• Mobile Phones do not affect the manoeuvring of REAL 6100 PLUS.

• REAL 6100 PLUS may not be equipped with other accessories or components other than those authorised

by Mercado Medic AB.

• Repairs or other engineering work must be performed by personnel authorised by Mercado Medic AB.

• Chairs with adjustable seat angle should be in fixed position when sitting in or rising up from the chair.

• REAL 6100 PLUS shall not be operated when the seat height is in the raised position.

The REAL 6100 PLUS chair has exchangeable components, accessories and functions that can be adjusted to suit indi-

vidual needs. The chair should only be used by the person and for the purpose for which it was originally intended. The

chair is designed for indoor use and should not be exposed to water, other fluids or chemicals nor should it be exposed

to high temperatures intensive sunlight or similar. The chair may not be equipped with other accessories or components

than those approved by Mercado Medic. Repairs and other technical adjustments may only be carried out by personnel

authorised by Mercado Medic. Please read through these instructions carefully before using your chair.

Keep the chair in a dry, room temperature environment.

Check battery level prior to use. If the chair is to be stored

for longer than a month the battery terminals should be

disconnected. The chair is intended for indoor use and

should not be flushed with water, other liquids or chemicals.

The chair can be cleaned/wiped clean with disinfectants.

Do not expose the chair to high heat or prolonged/intense

sunlight or other radiation.

The chair should be wiped clean and kept free of dust

and dirt and the upholstery cleaned with foam upholstery

cleaner. Remove loose dirt from the fabric.

• Apply a thin layer of foam and rub it into the

fabric evenly with a damp cloth.

• Wipe dry with a clean, damp cloth.

• Vacuum well when dry.

The seat, backrest and other padded parts are, for functional

purposes, not made of impermeable materials. For hygienic

reasons, when the upholstery is changed, the seat and

padding material should be replaced.

The electronic lifting device should be checked regularly for

dust and dirt. Put the seat into its highest position. Clean

with a cloth. (Water or solvents may not be used).

Then lubricate the cylinder with a thin layer of Teflon- or

siliconbased grease, which does not become overviscous like

greases based on mineral oils.

PROGRAMMING DEVICE

• Forward speed

•Forward acceleration

•Forward deceleration

•Reverse speed

•Reverse acceleration

•Reverse deceleration

•Turning speed

•Turning acceleration

•Turning deceleration

•Joystick sensitivity

•Reversed joystick function

•Use of external joystick

Selection of programmable functions:

Max user weight 135 kg

Top speed 4,5 km/h

Turning space180°870 mm

Driving wheel Both center wheels

Driving time per charge approx. 15 km

Obstacle ability 40 mm

Weight 76 kg incl. batt.

Charging time approx. 6-8 hours

Charger tested and approved by

Mercado Medic AB Mentzer 3A

Easy Buddy 4A

Batteries tested and approved by

Mercado Medic AB Sonnenschein 2pcs 12V 25 Ah

Total width 570 mm

Length 795 mm

Wheel front/back Ø 125 mm

Driving wheel Ø 210 mm

Seat height 480-760, 410-610 mm*

Leg support length 370-530 mm

Seat width 290-480 mm

Seat depth 320-480 mm

Seattilt -15° +8°, -8° +15°, 0° +23°

Back support height 330-430 mm

Back support angle -15-+45°

*with the ability to adjust down to a maximum of 3 cm.

TECHNICAL DATA STANDARD MEASUREMENTS

YOUR REAL 6100 PLUS

1. Backrest

2. Armrest

3. Controller

4. Seat

5. Drive wheel

6. Individual wheel suspension

7. Footplate

1 2

Battery level indicator

Main switch

Lower speed

Horn

Joystick

Accelerate

Speed indicator

Seat function

Service indicator

Control box SHARK

Joystick

Main switch

Left indicator

Right indicator

Horn

Option buttons

Operating program

Display

Battery level indicator

Function buttons

Control box DX 2-REM 550

21 2

Battery level indicator

Main switch

Horn

Option buttons

Electric functions

Joystick

Speed indicator

Drive function

Service indicator

Control box DX 2-REM421

BACKREST

THERE ARE FOUR TYPES OF BACKREST

MECHANISMS:

Standard, Medic, Comfort and Electric.

All are available as low-and high-performance

(all illustrated chairs have low mechanism).

All backrest mechanisms have separate controls for

height, depth and angle. The Medic model is adjustable

in depth. Backrest mechanism can be electrically

operated as an option, see the control panel.

CONTROLS

1. Height adjustment

2. Angle adjustment of backrest mechanism

3. Angle adjustment of backrest plate

4. depth adjustment

5. Electric controls – see the section for control box.

6. NOTE! Ensure that the Medic backrest fits in the bracket

so that snap locks and the backrest cannot be pulled out.

Standard Medic (Option) Comfort (Option) Electric

22 5

ARMREST

ATTACHING AND ADJUSTING THE BACKREST

The user can adjust the armrests height and width.

If the chair comes with folding armrests, these can

be folded down.

CONTROLS

1. Height adjustment. Turn to lower/raise the armrest

2. Width adjustment

3. Folding mechanism

Lower the backrest (1) into the backrest mechanism (2)

while you hold the snap lock (3). Adjust to the desired

height. Lock the backrest by tightening the knob (4).

Foldable armrestArmrest

TRANSPORTATION SERVICE

Users must not be seated in the chair when

transporting the REAL 6100 PLUS. Users must

move over to the dedicated vehicle seat. The chair

must be equipped with transport loops and must be

anchored to the vehicle using straps. Transport loops

are accessories that can be ordered separately, article

number 802210.

Crank control Electric

Gas spring

SEAT TILT

REVERSE TILT OR ALL TILT BACKWARDS (OPTIONAL)

THERE ARE THREE TYPES OF SEAT TILTS:

Gas spring, crank control and electric tilt. The gas

spring lever is located at the rear right side under the

seat (1) and is adjusted by moving the lever slowly

forward. The controls are alternatively under one of

the armrests (2). Crank operated tilt is adjusted using

the crank from the rear(3). The range of the tilt can

be reduced using attached nuts (4). Electric seat tilt

is controlled from the controller, see the controller

section.

SEAT TILT MECHANISMS

1. Gas spring under armrest

2. Gas spring under seat

3. Crank control under seat

4. Electric – see control box section.

CONTROLS

1. Armrest attached here move with the seat tilt

2. Armrest attached here do not move with the seat tilt

3. There are 3 positions. When selecting position 3,

the seat must be equipped with base extensions.

1. Front 15˚, back 8˚ – standard seat tilt

2. Front 8˚, back 15˚ – reversed seat tilt

3. Front 0˚, back 23˚ – all seat tilt backwards

ADJUSTING THE CONTROLLER POSITION

The controller can be adjusted for depth and sideways

position. To adjust the depth, undo screw (1) with

a 5 mm Allen key. Move the controller arm to the

required position (out of three possible) and reattach

the screw. The controller can also be moved sideways

to either the inside or the outside of the armrest.

The control arm is jointed at two points.

This allows the control box to be moved

horizontally and sideways without the use of tools.

Push the controller into the desired position and it

locks into position by itself. The controller can be

placed on either side of the chair.

WITH PARALLELOGRAM

The magnetic attachment allows the controller to be

positioned parallel to the arm rest. Adjust the position

of the screw (1) then lock the screw.

Adjust the control box to the desired position, release.

FOOTPLATE

The footplate has a height and an angle adjustment.

To adjust the height of the footplate: loosen screw

(1). Adjust the foot-plate to the required height and

tighten the screw. Note: ensure that the screw enters

one of the inner tube’s countersunk depressions.

The angle of the footplate is adjusted using screw

(3) with a 5 mm Allen key. To lower, turn the screw

clockwise; to raise, turn the screw anti-clockwise. The

leg position can be adjusted to four positions. Loosen

and remove screw (2) with a 5 mm Allen key. Set the

required angle, return the screw into the relevant hole

and tighten.

Calf/heel support and base plate with depth 100 mm

are available as options. Also with depth, width,

height and angle adjustment.

CONTROLS

1. Height

2. Angle – legrest

3. Angel – footplate

BRAKE RELEASE

Releasing the brake enables the chair to be moved

manually. To disengage the brakes press the switch away

from you (1), upwards in the picture on the right. To apply

the brakes again, push the controls back to the original

position. If the chair is disengaged when it is on, the panel

will display an alarm which means that the chair is not

possible to use. As soon as the brake is engaged, the alarm

is off and the chair is again possible to use.

Note! The chair must never be transported with the brakes

disengaged.

MANEUVER OPERATION

Press the main switch (1). Check the battery level (4).

The battery level should not be down at the red mark

(see“Charge”). Make sure the service indicator (9) is

not lit.

DRIVING

Before driving check that the seat function indicator

(6) is not lit. When driving the chair for the first

time, start with a low speed and gradually increase the

speed until you reach a comfortable cruising speed.

To reduce speed press the button with a turtle (2),

to increase speed press the button with a rabbit (3).

To fine-tune the speed, hold switch (2 alt. 3) to the

desired speed is displayed on the speed indicator (7).

SEAT UNIT

To select the seat control, press the button (6).

Pressing once lights function 1, pressing twice

switches mode to function 2. Seat height is always

operated by function 1. To raise or lower the seat

press the joystick forward alt backwards. Function

is switched off if the seat has no further power

functions. To return to run mode press the button

(6) again.

If the chair’s electrical functions are not used in five

minutes, the controller is automatically turned off to

save battery. To boot the electronics press the main

switch (1) or push the joystick (5) The time interval

for automatic shut-off is adjustable. Horn: press the

button (8).

LOCK THE CONTROLLER, SHARK

When the controller is turned on, hold the power

button (1) for 4 seconds. The controller is turned off.

After 4 seconds, all LEDs light up for a moment and

a the horn will sound. After that, turn the controller

on and it is now locked.

UNLOCK THE CONTROLLER, SHARK

When the controller is locked. Press the power

button to turn on the control box. All LED lights up

quickly. Battery indicator LED (8) will then light up

and count down slowly from right to left. Press the

“Horn” button (8) twice before the battery indicators

LED is completely related. You have about 10 seconds.

After that, the current battery level and your REAL

6100 is ready for use.

CONTROLLER SHARK

1 2

2 3

Control box SHARK

MANOEUVRE OPERATION

Press the main switch (1). Check the battery level (4).

The battery should not be down at the red mark.

(See “charging”).

Driving: make sure the display (3) shows one of the

driving programs 1 to 5. Press function buttons (2)

until any of these numbers appear. Set the program

speed with function buttons (6). Push the joystick (5)

straight forward to drive forwards and diagonally left/

right-forward to turn. The chair can be turned around

by moving the joystick (5) straight left/right.

To reverse, pull the joystick (5) backwards.

Horn: press the button (8).

SEAT UNIT OPERATION

To raise/lower the seat unit or to operate electric

tilt, backrest angle or angle of footplate. Press the

Option key (7) until a chair appears. The electrical

functions that are available on the chair are displayed

(one function visible at a time). Press the function

button (6) to toggle between the symbols or move the

joystick from side to side. The electric function that

is active is blue in the display (3). Move the joystick

forward/backward alt left/right to operate the different

functions. The symbol on the display switches to green

when adjusting.

Adjust the seat height: move the joystick (5) forward

to raise the seat, and down to lower it. Adjust the

seat tilt: move the joystick (5) forward to tilt the seat

forward, and back to tilt it backward. Adjust the angle

of the backrest: move the joystick (5) forward to tilt the

backrest forward, and back to tilt it backwards.

OPERATING THE ELECTRICAL FOOTPLATE

OPTION

The footplate has height and angle adjustment. Press

the option button (7) until a chair appears. Press the

function button (6) or move the joystick (5) left/ right

to highlight the function “electrical footplate” which

is divided into right and left. Move the joystick (5)

forward to extend and tilt the footplate or backward to

retract the footplate and move it backward.

To adjust the left footplate only, navigate to No. 1 and

move the joystick (5) forward to tilt the footplate up

or move it backward to tilt it down. To merely extend/

shorten the footplate on the left side navigate to No.

2 and move the joystick (5) forward to extend the

footplate and back to make it go back. To adjust the

right footplate only navigate to No 3 (see No. 1) and

No. 4 for vertical adjustment (as explained in # 2).

When the chair’s electrical functions are not used

in five minutes it will turn off automatically to save

battery. To boot the electronics press any key. The time

interval for automatic shut-off is adjustable.

IN ORDER TO LOCK THE CONTROLLER, DX 2

When the controller is turned on, hold the power

button (1) for 4 seconds. Lock will be displayed.

The control box is turned off.

TO UNLOCK THE CONTROL BOX DX 2

Press the Power button (1).

A lock appears in the display.

Push the horn (8) twice within 10 seconds.

The control box is started.

CONTROLLER DX 2-REM550

21 2

Controlbox DX 2-REM550

CHARGING

MAINTENANCE, CHARGE THE CHAIR EVERY

MONTH OR CONTINUOUSLY

When only the red lights appear on the battery

indicator (4, in the illustration at the top of the page),

this means that the chair is running on reserve power.

The batteries should be recharged since only

10 percent of the battery’s capacity remains. If the

chair continues to be used, the red lights will start

to flash to give a further reminder of the need for

recharging. To charge, make sure that the chair is

switched off. Insert the charge plug (1) into the charge

socket (2) on the front of the controller. Then connect

the charger’s mains plug (3) to a wall socket. A yellow

light (4) comes on when the battery is charging.

When light (4) turns off, the battery is charged

90% of its capacity and can be used. To increase the

durability of the battery it is recommended to wait

until light (5) is on.

When exchanging battery (brand: Sonnenschein, type:

Dryfit A500 A512 12V 25 Ah), make sure to connect

the cable marked with a plus sign to the positive pole

on the battery. The negative cable should be connected

to the negative pole.

GUIDELINES WHEN HANDLING BATTERIES:

• Do not ever short-circuit the battery.

• Do not throw it on a fire.

• Avoid heavy bumps to the battery.

• If exposed to battery acid, rinse immediately with water

for at least 15 minutes then contact a doctor.

• Used batteries must be left at a recycling station.

LED 1 On Connected to mains

LED 2 On Charging commences. LED flashes,

when battery is charged 90%

LED 3 On Battery charged, charger is in float

charge mode

LED 4 On Battery is connected in reverse polarity.

Disconnect the mains supply immediately,

change the battery connection and repeat

the start procedure.

Charger 6100 series 3/4 artno. 801965

Lysdiod

SAFETY INSTRUCTIONS

The chargers are especially designed to charge

maintenance free lead acid batteries. The charger

housing should only be opened and maintained by

authorized personnel. Unqualified opening may cause

damage to the charger and will void the guarantee.

Operation with an opened housing is strictly

prohibited. Only a qualified technician is allowed

to replace the fuse. The charger should only be

operated if sufficient cooling is assured. The chargers

should only be operated in closed rooms and must be

protected against moisture.

PUTTING INTO OPERATION

Compare the rated voltage of the type plate of the

charger with the rated voltage of the battery. If

identical connect the battery with the correct polarity.

Red cable to plus (+) terminal, black cable to minus (-)

terminal of the battery. Connect the mains supply.

When the polarity is correct a LED 1 and LED 3

ignites. The LED 3 will turn of shortly and the LED

2 ignites. The battery will now be charged with the

rated current. If connected with reverse polarity, the

LED 4 illuminates. In this case disconnect the mains

supply immediately, charge the battery connection

and repeat the start procedure after 30-60 seconds.

If LED 4 and LED 3 illuminates after connecting

battery and mains, the battery is not connected or

the battery wiring is damaged.

SPECIAL INSTRUCTIONS TO AVOID SPARKS:

• Connect mains supply without battery connection.

• Disconnect mains after a short period of time.

• Connect battery with correct polarity.

• Connect mains supply.

RECOMMENDATIONS FOR CHARGING

SEALED LEAD ACID BATTERIES:

Charge/Discharge

• Charge 12 hours prior to initial use.

• Charge after each discharge even after partly discharge.

• Never store a discharged battery.

• A completely discharged battery must be charged for

min. 16 hours.

• If the charging time is below 16 hours for more than 3

times then charge one time for 24 hours to equalize the

poor charging.

• The ambient charging temperature should range between

10ºC and 30º.

BEFORE LONGER STORAGE PERIODS

(2 POSSIBILITIES):

A Disconnect the battery from the charger and store it fully

charged. Before storage periods exceeding 3 months

charge the battery for min. 36 hours.

B You can leave the battery on charge for an unlimited time

(maintenance charge). It is recommended to store

the battery in a cool place.

HIGH AMBIENT TEMPERATURES

Charging in temperatures above 30°C is not

recommended. Your charger is adjusted with a

charging voltage valid for 20°C.

LOW AMBIENT TEMPERATURES

Charging below 10°C is not recommended. In low

temperatures the available capacity is reduced.

DEEP DISCHARGE

Try to avoid deep discharges. If a deep discharge

occurred, charge the battery as soon as possible for

24 hours.

GENERAL

The charger is designed in the primary switch mode

technology. The technology provides a constant

DC voltage which guarantees for a long lifetime for

maintenance free sealed lead acid batteries. A holding

device for wall mounting will be found on the back of

the charger.

DETAILED INFORMATION – CHARGER 6100 SERIES 3/4

WIRING DIAGRAM FOR CONNECTION OF OTHER CHARGERS

Batteri laddare

DX-RemG80 Batteri

Laddplugg 3 pin XLR typ

(framifrån)

Batteri -

Förregla

Batteri +

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