McHale HS2000 Manual de usuario

McHale

Ballinrobe

Co. Mayo, Ireland

Tel: +353 94 9520300

Fax: +353 94 9520356

Email: [email protected]

Website: www.mchale.net

CLT00305_6

HS2000

HS2000 Round Bale Wrapper

Operator Instructor Manual

Issue 6

This page is intentionally blank

McHale HS2000 Round Bale Wrapper

Thank you for buying this McHale machine, you have chosen wisely!

Given proper care and attention, you can expect it to provide you with

years of dependable service.

It is important to quote the machine serial number when ordering spare parts or

requesting technical assistance. Space is provided below to record machine details.

If you require further copies of this instruction manual,

please quote part number: CLT00305

Due to a policy of continuous product development and improvement, McHale

Engineering reserves the right to alter machine specifications without prior notice and/

or any obligation to make changes or additions to the equipment previously sold.

Please note that all specifications marked with an in this manual only relate to

certain models or optional equipment. Also these specifications may not be available

in all countries.

It is vital to replace defective parts of the machine immediately and to use only genuine

McHale spare parts, as these are designed and manufactured to the same standard

as the original machine. Spare parts can be obtained from your McHale dealer.

Warranty/Guarantee

Attention End User!

Please ensure your machine is fully registered with McHale,

by your dealer, at the time of delivery.

Failure by the dealer to register the machine will render your warranty void!

You can check the registration of your machine by visiting www.mchale.net.

Serial number:

Year of manufacture:

Date of delivery:

McHale HS2000 Round Bale Wrapper

Table of Contents

1 Introduction 7

2 Product Information 8

2.1 Designated use of the machine 8

2.2 Front view 9

2.3 General dimensions & specifications 10

2.4 Tractor attachment 10

2.5 Machine specifications 11

3 General Safety 12

3.1 Be aware of all safety information 12

3.2 Follow all safety instructions 12

3.3 Store all items carefully 13

3.4 Protective clothing 13

3.5 In case of emergencies 13

3.6 Stay clear of moving parts 13

3.7 In the event of a fire 13

3.8 General safety warnings 14

4 Specific Safety Warnings 18

4.1 Electronic safety warnings 18

4.2 Hydraulic safety warnings 18

4.3 Noise level 19

4.4 Fire precautions 19

4.5 Special safety devices/instructions 19

4.6 Safety instruction decal locations 20

4.7 Safety warnings & instructions explained 21

4.8 Machine lifting guidelines 25

4.9 Machine re-assembly 26

5 Tractor Requirements & Preparation 28

5.1 Tractor requirements 28

5.2 Baler requirements 29

5.3 Electronic control box installation 29

5.4 Attaching wrapper to tractor 29

5.5 Attaching the wrapper to baler 30

5.6 Lighting system 30

5.7 HS2000 set-up & tractor hydraulic system 31

5.8 Which hydraulic system is used? 33

5.9 Wrapper hydraulic set-ups 34

5.10 Hydraulic spool valve setup 37

5.11 Attaching hydraulic hosing to tractor 38

6 Bale & Film Requirements 39

6.1 Bale requirements 39

6.2 Film requirements 39

McHale HS2000 Round Bale Wrapper

6.3 Care of the film roll 40

7 Electronic Control System 42

7.1 Electronic control box 42

7.2 Electronic control box functions 43

7.3 Available wrapping programmes 43

7.4 Electronic control box set-up 44

7.5 Electronic control box features 45

8 Wrapper Operation 54

8.1 Preparing the machine for wrapping 54

8.2 Loading plastic film 55

8.3 Wrapping behind tractor 56

8.4 Wrapping behind baler 57

9 Road Traffic Safety & Operation 59

9.1 Before travelling on any public roadway 59

10 Field Operation & Wrapper Adjustments 61

10.1 Drawbar height 61

10.2 Drawbar length 61

10.3 Dispenser height 62

10.4 Table levelling adjustment 62

10.5 Dispenser arm sensor 63

10.6 Table roller drive chain 63

10.7 Table rollers/belts adjustment 64

10.8 Proximity sensor adjustment (on top arch) 64

10.9 Trip arm switch 65

10.10 Testing trip arm operation 65

10.11 Chain adjustments 66

10.12 Operation of film roll holder 67

11 Accessories & Optional Equipment 68

11.1 Accessories & optional equipment 68

11.2 Remote control kit 68

11.3 Dispenser gear options 68

12 Machine Maintenance 70

12.1 Maintenance intervals 71

12.2 Tightening torque values 74

12.3 Dispenser trip arms 75

12.4 Adjusting dispenser arm rotation speed 76

13 Storage 77

13.1 End of season 77

13.2 Start of season 77

14 Trouble Shooting 78

14.1 Trouble shooting overview 78

14.2 Side lift arm operation 78

14.3 Main lift arm operation 79

14.4 Table operation 80

McHale HS2000 Round Bale Wrapper

14.5 Dispenser operation 81

14.6 Cut and hold operation, upper ram 82

14.7 Cut and hold operation, lower ram 83

14.8 Drawbar operation 84

14.9 ‘Auto’ control box operation 84

14.10 Control box display 85

14.11 Hydraulic operation 85

14.12 Remote operation 86

15 Certification & Warranty 87

15.1 Declaration of Conformity 87

15.2 PDI form 87

15.3 Change of ownership pre-checks 87

15.4 Limited Warranty 87

McHale HS2000 Round Bale Wrapper

Introduction

The McHale HS2000 Round Bale Wrapper is a completely new product. This product

is designed to wrap, with plastic stretch film, cylindrical section bales of forage for the

purpose of storage as fodder for livestock. The design has been developed based on

years of extensive research and development in the field of round bale wrappers.

Given proper care and attention, the McHale HS2000 will provide years of reliable

and dependable performance.

Pleasedonotassumethatyou know how to operate and maintain your machine before

reading this manual carefully. In order to prevent misuse, damage and accidents, it is

very important that everybody who will operate the McHale HS2000 is a fully trained

operator.They must readand fully understand all of the contents of this manual, before

operating the machine, paying particular attention to the following:

Safety instructions

Functions

Controls (hydraulic and electrical)

It is highly recommended to get acquainted with any new machinery slowly. Take time

to learn and understand all of the features of the machine. Proficiency will increase as

more experience is obtained.

If you have any questions in relation to the instructions in the manual, please contact

your McHale dealer. It is highly recommended that training be sought from your local

McHale dealer.

The operator is solely responsible for the safe use and maintenance of the machinery,

in accordance with this manual. Keep this manual safe and make sure it remains with

the machine at all times.

McHale HS2000 Round Bale Wrapper

Product Information

The McHale HS2000 is protected against many dangers to itself while being operated

from the control box in manual and fully automatic modes. However, it is of the utmost

importance for the safety of the operator and for others that the operator pays attention

to all warnings and instructions given in this manual. In particular, all safety devices,

decals, guards, and controls must be in place and in fully functioning condition. Never

try to clear any malfunction when the tractor is switched on or while the machine is

running. Keep the ‘Danger Zone’ (an area around the machine, detailed in “Danger

zone” on page 14) free of all persons and animals at all times, while the machine is in

operation. This manual must be read and fully understood by anyone who will operate

the machine.

2.1 Designated use of the machine

The McHale HS2000 is exclusively designed for normal use in agricultural

applications. The machine has been designed to wrap cylindrical bales of forage with

plastic stretch film for the purpose of storing as fodder for feeding livestock. This

designation includes the movement of the machine, between fields by track or road,

incidental to the wrapper’s main use. The HS2000 is designed to be used in

conjunction with a round baler or as a trailed machine after a tractor.The manufacturer

will not be held responsible for any loss or damage resulting from machine

applications other than those specified above. Any other use the machine may be put

to is entirely at the owner/operator’s risk.

The designated use of the machine includes that:

The operating, maintenance and repair instructions given by the manufacturer

will be strictly fulfilled.

Exclusively persons who are familiar with it and instructed about the risks are

entitled to operate, maintain, and/or repair the machine.

The relevant health and safety requirements, that may be in force in the

country of use, will be strictly followed.

No other equipment or accessories, other than released by McHale, are

installed in the machine. The use of any other equipment or accessory is

entirely at the owner/operator’s risk. In such cases, unauthorised

modifications/changes exclude any liability of the manufacturer.

WARNING: Loss of machine validity

By any alteration of safety equipment, the declaration of conformity and

the CE sign loses its validity for this machine.

McHale HS2000 Round Bale Wrapper

2.2 Front view

No. Machine Function

1Dispenser motor and brake unit

2Satellite dispenser arms

3Cut and hold

4Tail lights

5Wrapping table

6Lift arm

7Drawbar stand

8Drawbar

9Spare film roll holder

McHale HS2000 Round Bale Wrapper

2.3 General dimensions & specifications

Units are given in both metric and UK imperial values, with the latter shown in brackets.

Check with national road traffic regulations in the individual country!

2.4 Tractor attachment

Transport length 4.5 m (14’ 9”)

Transport width 2.49 m (8’ 2”)

Transport height 2.97 m (9’ 9”)

Height to top of rollers 0.99 m (3’ 3”)

Transport weight (unladen) 1560 kg (3,439 lbs)

Tyre dimensions 340/55 -16

Tyre pressure 2.07 bar (30psi)

Maximum road speed 40 km/hour (25 mph)

Attachment Pin hitch

Towing tractor requirements 35 kW

Electrics 12 Volt DC, 7 A approx (min. specification)

Lighting 12 V/ 7 pin

Hydraulic systems Open centre, closed centre, load sensing

Minimum hydraulic pressure 170 bar (2465 psi)

Minimum hydraulic flow rate 30 lit/min @ 170 bar (2465 psi)

Tabla de contenidos

Otros manuales de Maquinaria agrícola de McHale

McHale

McHale Fusion 2 Instrucciones de montaje

McHale

McHale F550 Instrucciones de montaje

McHale

McHale Issue 5 Instrucciones de montaje

McHale

McHale Orbital Instrucciones de montaje

McHale

McHale Fusion 2 Manual de funcionamiento

McHale

McHale Fusion 3 Manual de usuario

McHale

McHale 6272 Instrucciones de instalación

McHale

McHale W2020 Instrucciones de montaje

McHale

McHale Twiner Instrucciones de montaje

McHale

McHale Fusion 3 Instrucciones de montaje

McHale

McHale 994BS Manual de usuario

McHale

McHale 991L Series Manual de usuario

McHale

McHale 991 Instrucciones de montaje

McHale

McHale F5400 Instrucciones de montaje

McHale

McHale V Series Instrucciones de montaje

McHale

McHale 995 LM Manual de usuario

McHale

McHale Pro Glide R3100 Instrucciones de montaje

McHale

McHale R62-72 Instrucciones de montaje

McHale

McHale F5000 Instrucciones de instalación

McHale

McHale F5500 Instrucciones de montaje

McHale

McHale 991B Series Instrucciones de montaje

Manuales populares de Maquinaria agrícola de otras marcas

GSi

GSi PNEG-2314 Manual de usuario

Checchi & Magli

Checchi & Magli TEXDRIVE Manual de usuario

Amazone

Amazone Cenius 4003-2TX Manual de usuario

MASSEY FERGUSON

MASSEY FERGUSON MF 9313S Manual de usuario

Cima

Cima BLITZ Instrucciones de funcionamiento y mantenimiento

Amazone

Amazone CombiDisc 3000 Instrucciones de instalación

HE-VA

HE-VA Disc-Roller XL Contour Manual de usuario

AGT

AGT AGT-SSFM Manual de usuario

Milestone

Milestone 72-84 Manual de usuario

KUHN

KUHN Hector 3000 Manual de usuario

Krone

Krone X-Disc 6200 Manual de usuario

Eliet

Eliet DZC450 Manual de usuario

Taarup

Taarup BIO+ B4000 Manual de usuario

Garland

Garland SHAKER 310 DPG Manual de usuario

stable comfort

stable comfort StableWall System Manual de usuario

Raven

Raven AccuBoom Manual de usuario

International

International 710 Manual de usuario

Ashland

Ashland HDW-3217-14 Manual de usuario