Maxon T-181 Manual de usuario
LIFT CORPORATION Sht. 1 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
INSTRUCTIONS, CHEVY & GMC INSTALLATION KIT
(T-181)
GALVANIZED KIT, P/N 210670-01G
MAIN FRAME
MOUNTING BRACKET,
GALVANIZED
P/N 210664-01G
QTY. 2
PLATE BRACKET,
3.75” X 2.5”,
GALVANIZED
P/N 289545-01G
QTY. 2
MOUNTING BRACKET,
GALVANIZED, LH
P/N 210668-01G
QTY. 1
MOUNTING BRACKET,
GALVANIZED, RH
P/N 210668-02G
QTY. 1
CHEVY & GMC 2500/3500 PICKUP TRUCKS, 2020
Estas instrucciones están disponibles en español a partir de la última pgina.
Estas instrucciones están disponibles en español a partir de la página
29.
FILLER STRIP,
GALVANIZED
P/N 299942-11
QTY. 3
LIFT CORPORATION Sht. 2 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
LOCK WASHER, 3/8”
P/N 902011-4
QTY. 20
FLAT WASHER, 3/8”
P/N 902001-2
QTY. 6
FLAT WASHER,
1-3/8” OD, 1/2”
P/N 902014
QTY. 4
HEX CAP SCREW
1/2”-13 X 1-1/4” LG, GR5
P/N 900781-02
QTY. 6
BOLT KIT P/N, 289488-01
LOCK WASHER, 1/2”
P/N 902011-6
QTY. 6
PAN HEAD SCREW
#10-24 X 3/4” LG.
P/N 900753-07
QTY. 8
HEX NUT, 3/8”-16
P/N 903161-05
QTY. 20
BUTTONHEAD SCREW
3/8”-16 X 1” LG.
P/N 900064-05
QTY. 8
HEX CAP SCREW
3/8”-16 X 1” LG, GR5
P/N 900778-02
QTY. 12
LOCK NUT, 1/2”-13
P/N 040066
QTY. 4
LIFT CORPORATION Sht. 3 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
GALVANIZED TIRE RELOCATOR KIT, P/N 289634-01G
TAIL LIGHT CLIP KIT, P/N 289632-01
LIGHT CLIP
P/N 289631-01
QTY. 2
HEX FLANGE BOLT,
M8 X 12 MM LG.
P/N 901610-01
QTY. 2
TIRE RELOCATOR
(BRACKET),
GALVANIZED
P/N 289633-01G
QTY. 1
LOCK NUT, 1/4-20”
P/N 040366
QTY. 2
PAN HEAD SCREW,
1/4-20 X 3/4” LG
P/N 900002-1
QTY. 2
T-181 BOLT BAG KIT, P/N 299946-02
SLOTTED BACKER
PLATE
P/N 210203-01
QTY. 8
FLAT WASHER, 3/8”
P/N 902011-4
QTY. 8
HEX CAP SCREW
3/8”-16 X 1” LG, GR5
P/N 900778-02
QTY. 8
HEX NUT, 3/8”-16
P/N 903161-05
QTY. 8
LIFT CORPORATION Sht. 4 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
NOTE: C2 Liftgates are shipped with the following parts kits for installing the Liftgate.
The parts are stored in the main frame housing.
C2 LIFTGATE SMALL PARTS & MANUAL KIT
P/N 289484-01
PADLOCK (2 KEYS)
P/N 908221-01
QTY. 1
LUG, 4GA
COPPER, 3/8”
P/N 907278-01
QTY. 4
LICENSE PLATE
LIGHT
P/N 907210-01
QTY. 1
BUTT CONNECTOR,
14-16 AWG
P/N 030491
QTY. 2
CIRCUIT BREAKER,
150 AMP
P/N 907207-02
QTY. 1
SELF-TAPPING SCREW,
1/4”-20 X 5/8” LG.
P/N 900705-02
QTY. 2
GROMMET NUT, 1/4”
P/N 901015-03
QTY. 2
NYLON PLUG, 1/2”
P/N 908081-01
QTY. 5
PAN HEAD SCREW,
#10-24 X 3/4” LG.
P/N 900007-6
QTY. 2
NUT, #10-24
P/N 903163-02
QTY. 2
DROP-AWAY PIN
P/N 289483-01
QTY. 1
LOCK NUT, 3/8”-16
P/N 901016-4
QTY. 1
C2
OPERATION
MANUAL
M-14-36
LICENSE
PLATE LIGHT
INSTALLATION
M-14-35
PLASTIC TIE
P/N 205780
QTY. 8
LOCK NUT, #10-24
P/N 901003
QTY. 4
PAN HEAD SCREW, #10-24, 1/2” LG.
P/N 900753-05
QTY. 4
BREATHER PLUG, 3/8” NPT
P/N 295049
QTY. 1
LIFT CORPORATION Sht. 5 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
C2 LIFTGATE SMALL PARTS & MANUAL KIT (Continued)
P/N 289484-01
CAMERA MOUNTING PLATE (GMC)
P/N 299602-01
QTY. 1
CAMERA MOUNTING PLATE (TOYOTA)
P/N 299604-01
QTY. 1
MAXON 24/7 SUPPORT DECAL
P/N 298634-01
QTY. 1
MOUNTING ANGLE
P/N 289543-02
QTY. 2
LOWER MOUNTING ANGLE
BOLT BAG KIT (13180) P/N 297891-01
HEX CAP SCREW
12 X 3/4” LG
P/N 900045-1
QTY. 12
LIFT CORPORATION Sht. 6 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
The C2 is a body-mounted liftgate that
put forces on the side walls of truck bod-
ies (FIG. 6-1). For correct installation,
truck bodies must be strong enough to
withstand the tension, compression and
shear forces shown in FIG. 6-1.
X= Tension on each sidewall
Y= Compression on each sidewall
Z= Shear on each sidewall
Consult vehicle body manufacturer for vehicle body strength data. Make sure the
forces created by the Liftgate are within the limits prescribed by the vehicle body
manufacturer.
WARNING
BODY STRENGTH
NOTE: Maximum operating bed height for C2 mounted on pickup body is 42” (Unload-
ed). Minimum bed height is 28” (Loaded).
!
NOTE: Installer is responsible for ensuring vehicle meets Federal, State, and Local
standards and regulations.
C2 LIFTGATE SHOWN ON TRUCK BODY
FIG. 6-1
X= 2600 LB
BED HEIGHT
Z= 2000 LB
Y= 2600 LB
LIFT CORPORATION Sht. 7 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
PREPARE LIFTGATE
1. Remove mounting kits shipped with Liftgate. Refer to
kits on Sheets 1 through 6. Verify mounting brackets
are the correct brackets for this installation.
LH COLUMN
RH COLUMN
REMOVING SHIPPING ANGLES
FIG. 7-1
ANGLE
(2 PLACES)
3/8”-16 BOLT,
3/8” LOCK WASHER,
3/8”-16 NUT
(4 PLACES)
2. Support Liftgate on ship-
ping pallet with forklift or
pallet jack. Unbolt and
remove cover from the
main frame housing. Then,
unbolt shipping angle from
each column on the Liftgate
(FIG. 7-1). Save shipping
angles to use for lower
mounting brackets.
`
Liftgate will not stand upright without the shipping angles. Before removing the
angles, make sure Liftgate is supported with forklift or pallet jack. Injury & prop-
erty damage could result if Liftgate falls over.
CAUTION
!
SPACER
(2 PLACES)
5/16” HEX NUT,
5/16” FLAT WASHERS
(3 PLACES)
REMOVING BRACKET PLATES
(PLATFORM NOT SHOWN)
FIG. 7-2
3. Unbolt bracket plates
from bottom of main
frame housing (FIG. 7-2).
Save the plates to use for
lower mounting brackets.
COVER
BRACKET PLATE
(2 PLACES)
3/8” FLAT WASHER
(2 PLACES)
3/8”-16 BOLT
(2 PLACES)
LIFT CORPORATION Sht. 8 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
REMOVE KNOCKOUTS
KNOCKOUTS
MAIN FRAME
REMOVING KNOCKOUTS FROM
MAIN FRAME HOUSING
FIG. 8-1
PREPARE LIFTGATE - Continued
4. Verify which knockouts to remove from the
bottom of main frame housing (FIG. 8-1).
Then, remove the knockouts as needed.
LIFT CORPORATION Sht. 9 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
MAIN FRAME
MOUNTING BRACKET
(2 PLACES)
BOLTING ON MAIN FRAME BRACKETS
Bolt the main frame mounting
brackets (Kit items) to column
flats using eight 3/8” x 1” buttton-
head bolts (Kit items), eight 3/8”
lock washers (Kit items), and
eight 3/8” hex nuts (Kit items)
(FIGS. 9-1 and 9-2).
C2 LIFTGATE SHOWN WITH BOLT-ON
MAIN FRAME BRACKETS
FIG. 9-1
COLUMN
(2 PLACES)
COLUMN FLAT
(2 PLACES)
3/8” LOCK WASHER
(8 PLACES)
3/8” NUT
(8 PLACES)
3/8” X 1”
BUTTONHEAD BOLT
(8 PLACES)
MAIN FRAME
MOUNTING BRACKET
(2 PLACES)
C2 LIFTGATE - BOLTING MAIN FRAME MOUNTING
BRACKETS TO COLUMNS (TOP VIEW)
FIG. 9-2
COLUMN FLAT
(2 PLACES)
RH COLUMN (REF)
57-5/8”
NOTE: Before installing main frame brackets, ensure mounting bracket is posi-
tioned so the middle slot is closest to the top of the bracket.
MIDDLE SLOT
TOP
LIFT CORPORATION Sht. 10 of 56 DSG# M-19-12 Rev. -Date: 01/06/20
PREPARING PICKUP TRUCK
1. Use truck igniton key to unlock the spare
tire access plug (FIG. 10-1). Remove the
plug.
2. Remove spare tire from truck (FIG. 10-1).
Refer to instructions in the owner’s manual
and use the tools provided with truck.
4. Support rear bumper and trailer hitch
(FIG. 10-1) before unbolting the bumper
and hitch.
5. Unbolt and remove trailer hitch (FIG. 10-1).
6. Disconnect the wiring clips from rear bumper
(FIG. 10-1).
7. Unbolt and remove rear bumper (FIG. 10-1).
3. Unbolt the tailgate and supports (FIG. 10-1).
8. If an aftermarket hitch is to be installed, install new
hitch now.
NOTE: If truck is equipped with dual rear
wheels, side marker lamps may have
to be disconnected and rewired.
NOTE: When Liftgate is installed on the truck
tailgate, trailer hitch, and rear bumper
cannot be reinstalled.
REMOVING TAILGATE, REAR
BUMPER & TRAILER HITCH
FIG. 10-1
REAR
BUMPER
SPARE TIRE
ACCESS PLUG
TRAILER
HITCH
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