Maxon motor ESCON 70/10 Guía de aplicación

maxon motor ag Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 41 666 15 00 Fax +41 41 666 16 50 www.maxonmotor.com

Edition November 2015

ESCON Servo Controller

Hardware Reference

maxon motor control

ESCON 70/10

Servo Controller

P/N 422969

Hardware Reference

Document ID: rel5543

maxon motor control

A-2 Document ID: rel5543 ESCON Servo Controller

Edition: November 2015 ESCON 70/10 Hardware Reference

1 About 3

1.1 About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 About the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 About the Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Specifications 7

2.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Setup 11

3.1 Generally applicable Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Determination of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4 Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.5 Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.6 External Motor Chokes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4 Wiring 29

4.1 DC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.2 EC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5SpareParts 35

TABLE OF CONTENTS

READ THIS FIRST

These instructions are intended for qualified technical personnel. Prior commencing with any activities …

• you must carefully read and understand this manual and

• you must follow the instructions given therein.

The ESCON 70/10 is considered as partly completed machinery according to EU Directive 2006/42/EC, Article 2, Clause

(g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery

or equipment.

Therefore, you must not put the device into service, …

• unless you have made completely sure that the other machinery fully complies with the EU directive’s requirements!

• unless the other machinery fulfills all relevant health and safety aspects!

• unless all respective interfaces have been established and fulfill the herein stated requirements!

About

About this Document

maxon motor control

ESCON Servo Controller Document ID: rel5543 1-3

ESCON 70/10 Hardware Reference Edition: November 2015

1 About

1.1 About this Document

1.1.1 Intended Purpose

The purpose of the present document is to familiarize you with the ESCON 70/10 Servo Controller. It will

highlight the tasks for safe and adequate installation and/or commissioning. Follow the described

instructions …

• to avoid dangerous situations,

• to keep installation and/or commissioning time at a minimum,

• to increase reliability and service life of the described equipment.

The document contains performance data and specifications, information on fulfilled standards, details

on connections and pin assignment, and wiring examples.

1.1.2 Target Audience

The present document is intended for trained and skilled personnel. It conveys information on how to

understand and fulfill the respective work and duties.

1.1.3 How to use

Take note of the following notations and codes which will be used throughout the document.

Table 1-1 Notation used

1.1.4 Symbols & Signs

In the course of the present document, the following symbols and sings will be used.

Notation Meaning

(n) refers to an item (such as order number, list item, etc.)

denotes “see”, “see also”, “take note of” or “go to”

Type Symbol Meaning

Safety Alert

(typical)

DANGER Indicates an imminent hazardous situation. If not

avoided, it will result in death or serious injury.

WARNING Indicates a potential hazardous situation. If not

avoided, it can result in death or serious injury.

CAUTION

Indicates a probable hazardous situation or calls

the attention to unsafe practices. If not avoided, it

may result in injury.

Prohibited

Action

(typical)

Indicates a dangerous action. Hence, you must not!

Mandatory

Action

(typical)

Indicates a mandatory action. Hence, you must!

About

About the Device

maxon motor control

1-4 Document ID: rel5543 ESCON Servo Controller

Edition: November 2015 ESCON 70/10 Hardware Reference

Table 1-2 Symbols & Signs

1.1.5 Trademarks and Brand Names

For easier legibility, registered brand names are listed below and will not be further tagged with their

respective trademark. It must be understood that the brands (the list below is not necessarily conclud-

ing) are protected by copyright and/or other intellectual property rights even if their legal trademarks are

omitted in the later course of this document.

Table 1-3 Brand Names and Trademark Owners

1.1.6 Copyright

The present document – including all parts thereof – is protected by copyright. Any use (including repro-

duction, translation, microfilming, and other means of electronic data processing) beyond the narrow

restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and sub-

ject to prosecution under the applicable law.

1.2 About the Device

The ESCON 70/10 is a small-sized, powerful 4-quadrant PWM servo controller for the highly efficient

control of permanent magnet-activated brushed DC motors or brushless EC motors up to approximately

700 Watts.

The featured operating modes – speed control (closed loop), speed control (open loop), and current

control – meet the highest requirements. The ESCON 70/10 is designed being commanded by an ana-

log set value and features extensive analog and digital I/O functionality.

The device is designed to be configured via USB interface using the graphical user interface «ESCON

Studio» for Windows PCs.

You can download the latest ESCON software version (as well as the latest edition of the documenta-

tion) from the internet under http://escon.maxonmotor.com.

Information

Requirement /

Note / Remark

Indicates an activity you must perform prior

continuing, or gives information on a particular item

you need to observe.

Best Practice Indicates an advice or recommendation on the

easiest and best way to further proceed.

Material

Damage

Indicates information particular to possible damage

of the equipment.

Brand Name Trademark Owner

Windows® © Microsoft Corporation, USA-Redmond, WA

maxon motor ag

Brünigstrasse 220

P.O.Box 263

CH-6072 Sachseln

Phone

Fax

Web

+41 41 666 15 00

+41 41 666 16 50

www.maxonmotor.com

Type Symbol Meaning

About

About the Safety Precautions

maxon motor control

ESCON Servo Controller Document ID: rel5543 1-5

ESCON 70/10 Hardware Reference Edition: November 2015

1.3 About the Safety Precautions

• Make sure that you have read and understood the note “READ THIS FIRST” on page A-2!

• Do not engage with any work unless you possess the stated skills (chapter “1.1.2 Target

Audience” on page 1-3)!

• Refer to chapter “1.1.4 Symbols & Signs” on page 1-3 to understand the subsequently used

indicators!

• You must observe any regulation applicable in the country and/or at the site of implementation

with regard to health and safety/accident prevention and/or environmental protection!

Requirements

• Make sure that all associated devices and components are installed according to local regulations.

• Be aware that, by principle, an electronic apparatus can not be considered fail-safe. Therefore, you

must make sure that any machine/apparatus has been fitted with independent monitoring and safety

equipment. If the machine/apparatus should break down, if it is operated incorrectly, if the control unit

breaks down or if the cables break or get disconnected, etc., the complete drive system must return –

and be kept – in a safe operating mode.

• Be aware that you are not entitled to perform any repair on components supplied by maxon motor.

Electrostatic Sensitive Device (ESD)

• Make sure to wear working cloth in compliance with ESD.

• Handle device with extra care.

DANGER

High Voltage and/or Electrical Shock

Touching live wires causes death or serious injuries!

• Consider any power cable as connected to live power, unless having proven the opposite!

• Make sure that neither end of cable is connected to live power!

• Make sure that power source cannot be engaged while work is in process!

• Obey lock-out/tag-out procedures!

• Make sure to securely lock any power engaging equipment against unintentional engagement and

tag it with your name!

About

About the Safety Precautions

maxon motor control

1-6 Document ID: rel5543 ESCON Servo Controller

Edition: November 2015 ESCON 70/10 Hardware Reference

••page intentionally left blank••

Specifications

Technical Data

maxon motor control

ESCON Servo Controller Document ID: rel5543 2-7

ESCON 70/10 Hardware Reference Edition: November 2015

2 Specifications

2.1 Technical Data

ESCON 70/10 (422969)

Electrical Rating

Nominal operating voltage +VCC 10…70 VDC

Absolute operating voltage

+VCC min / +VCC max

8 VDC / 76 VDC

Output voltage (max.) 0.95 x +VCC

Output current Icont / Imax (<20 s) 10 A / 30 A

Pulse Width Modulation frequency 53.6 kHz

Sampling rate PI current controller 53.6 kHz

Sampling rate PI speed controller 5.36 kHz

Max. efficiency 98%

Max. speed DC motor limited by max. permissible speed (motor) and max. output

voltage (controller)

Max. speed EC motor 150’000 rpm (1 pole pair)

Built-in motor choke 3 x 15 μH; 10 A

Inputs & Outputs

Analog Input 1

Analog Input 2 resolution 12-bit; −10…+10 V; differential

Analog Output 1

Analog Output 2 resolution 12-bit; −4…+4 V; referenced to GND

Digital Input 1

Digital Input 2 +2.4…+36 VDC (Ri= 38.5 kΩ)

Digital Input/Output 3

Digital Input/Output 4 +2.4…+36 VDC (Ri= 38.5 kΩ) / max. 36 VDC (IL<500 mA)

Hall sensor signals H1, H2, H3

Encoder signals A, A\, B, B\, (max. 1 MHz)

Voltage Outputs

Auxiliary output voltage +5 VDC (IL≤10 mA)

Hall sensor supply voltage +5 VDC (IL≤30 mA)

Encoder supply voltage +5 VDC (IL≤70 mA)

Potentiometers Potentiometer P1 (on board)

Potentiometer P2 (on board) 240°; linear

Motor

Connections

DC motor + Motor, −Motor

EC motor Motor winding 1, Motor winding 2, Motor winding 3

Interface USB 2.0 / USB 3.0 full speed

Status Indicators Operation green LED

Error red LED

Specifications

Technical Data

maxon motor control

2-8 Document ID: rel5543 ESCON Servo Controller

Edition: November 2015 ESCON 70/10 Hardware Reference

Table 2-4 Technical Data

Figure 2-1 Derating Output Current

Physical

Weight approx. 259 g

Dimensions (L x W x H) 125 x 78.5 x 27 mm

Mounting holes for M4 screws

Environmental

Conditions

Temperature

Operation −30…+45 °C

Extended range *1) +45…+82 °C

Derating Figure 2-1

Storage −40…+85 °C

Altitude *2) Operation 0…10’000 m MSL

Humidity 5…90% (condensation not permitted)

*1) Operation within the extended range (temperature and altitude) is permitted. However, a respective derating (declina-

tion of output current Icont) as to the stated values will apply.

*2) Operating altitude in meters above Mean Sea Level, MSL.

ESCON 70/10 (422969)

Specifications

Technical Data

maxon motor control

ESCON Servo Controller Document ID: rel5543 2-9

ESCON 70/10 Hardware Reference Edition: November 2015

Figure 2-2 Dimensional Drawing [mm]

Specifications

Standards

maxon motor control

2-10 Document ID: rel5543 ESCON Servo Controller

Edition: November 2015 ESCON 70/10 Hardware Reference

2.2 Standards

The described device has been successfully tested for compliance with the below listed standards. In

practical terms, only the complete system (the fully operational equipment comprising all individual com-

ponents, such as motor, servo controller, power supply unit, EMC filter, cabling etc.) can undergo an

EMC test to ensure interference-free operation.

Important Notice

The device’s compliance with the mentioned standards does not imply its compliance within the final,

ready to operate setup. In order to achieve compliance of your operational system, you must perform

EMC testing of the involved equipment as a whole.

Table 2-5 Standards

Electromagnetic Compatibility

Generic Standards

IEC/EN 61000-6-2 Immunity for industrial environments

IEC/EN 61000-6-3 Emission standard for residential, commercial and light-

industrial environments

Applied Standards

IEC/EN 61000-6-3

IEC/EN 55022

(CISPR22)

Radio disturbance characteristics / radio interference

IEC/EN 61000-4-2 Electrostatic discharge immunity test 8 kV/6 kV

IEC/EN 61000-4-3 Radiated, radio-frequency, electromagnetic field immunity

test >10 V/m

IEC/EN 61000-4-4 Electrical fast transient/burst immunity test ±2 kV

IEC/EN 61000-4-6 Immunity to conducted disturbances, induced by radio-

frequency fields 10 Vrms

Others

Environmental

Standards

IEC/EN 60068-2-6 Environmental testing – Test Fc: Vibration (sinusoidal,

10…500 Hz, 20 m/s2)

MIL-STD-810F Random transport (10…500 Hz up to 2.53 grms)

Safety Standards UL File Number E207844; unassembled printed circuit board

Reliability MIL-HDBK-217F

Reliability prediction of electronic equipment

Environment: Ground, benign (GB)

Ambient temperature: 298 K (25 °C)

Component stress: In accordance with circuit diagram and

nominal power

Mean Time Between Failures (MTBF): 280'383 hours

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Controladores de maxon motor

maxon motor

maxon motor EPOS 24/5 Manual de usuario

maxon motor

maxon motor ESCON Module 50/4 EC-S Guía de aplicación

maxon motor

maxon motor EPOS2 70/10 Guía de aplicación

maxon motor

maxon motor EPOS 24/1 Guía de aplicación

maxon motor

maxon motor EPOS2 24/2 Guía de aplicación

maxon motor

maxon motor ESCON Module 50/5 Guía de aplicación

maxon motor

maxon motor ESCON 50/5 Guía de aplicación

maxon motor

maxon motor EPOS2 Module 36/2 Guía de aplicación

maxon motor

maxon motor EPOS4 Module 50/8 Guía de aplicación

maxon motor

maxon motor EPOS4 Module 50/8 Guía de aplicación

maxon motor

maxon motor EPOS2 70/10 Manual de usuario

maxon motor

maxon motor EPOS 70/10 Guía de aplicación

maxon motor

maxon motor EPOS 24/1 Manual de usuario

maxon motor

maxon motor 4-Q-EC Manual de usuario

maxon motor

maxon motor EPOS4 Module 24/1.5 Guía de aplicación

maxon motor

maxon motor EPOS2 24/5 Guía de aplicación

maxon motor

maxon motor EPOS4 50/5 Guía de aplicación

maxon motor

maxon motor EPOS2 Module 36/2 Guía de aplicación

maxon motor

maxon motor EPOS4 50/5 Guía de aplicación

maxon motor

maxon motor 24/2 Manual de usuario

maxon motor

maxon motor ESCON 36/3 EC Guía de aplicación

maxon motor

maxon motor EPOS2 P 24/5 Guía de aplicación

Manuales populares de Controladores de otras marcas

Digiplex

Digiplex DGP-848 Instrucciones de funcionamiento

YASKAWA

YASKAWA SGM series Manual de usuario

Sinope

Sinope Calypso RM3500ZB Manual de usuario

Isimet

Isimet DLA Series Style 2 Manual de instalación

LSIS

LSIS sv-ip5a Manual de usuario

Rockwell Automation

Rockwell Automation 1769-L31 Manual de usuario

Airflow

Airflow Uno hab Manual de usuario

ABB

ABB ACS580-01 drives Manual de usuario

Panasonic

Panasonic GM1 Series Manual de usuario

Emerson

Emerson SW93 Manual de usuario

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manual de usuario

Panasonic

Panasonic FP? Positioning Unit RTEX Manual de usuario

Samson

Samson Type 5824 Manual de servicio

Alpha IP

Alpha IP MIOB 21001 Manual de usuario

Siemens

Siemens OpenAir GMA 1 Series Manual de usuario

Surecom

Surecom SR-629 Manual de usuario

Fishman

Fishman TriplePlay Manual de usuario

Regulus

Regulus SRS1 T Manual de usuario

maxon motor ESCON 70/10 Guía de aplicación

Manuales populares de Controladores de otras marcas