Magnetek P3 Series Manual de usuario

G+ Mini Transition Guide

Product Transition Guide

P3 Series 2 to G+ Mini

Distributed by Ergonomic Partners | [email protected] | (314) 884-8884 | www.ErgonomicPartners.com

Product Transition Guide

G+ Mini Rev:

G+ Mini Transition Guide September 2008

Page 2 of 24

Magnetek, Inc.

Page Intentionally Left Blank

G+ Mini Transition Guide September 2008

Page 3 of 24

Magnetek, Inc.

Product Transition Guide

Table of Contents

1.1 Overview ..........................................................................................................................4

1.2 Drive Replacement Checklist ..........................................................................................4

1.3 Ratings Summary ............................................................................................................6

1.4 Terminals .........................................................................................................................7

Main Circuit Terminals ...............................................................................................7

Control Terminals, Signal Levels ...............................................................................7

Network Communications Terminals .........................................................................8

Terminal Size / Electric Wire Differences ...................................................................9

Control Terminal Sizes and Wire Sizes ....................................................................11

1.5 Dimensions, Installation Space and Substitution Material .............................................12

P3 Series 2 Dimensions & Drive Ratings..................................................................12

G+ Mini Dimensions & Drive Ratings .......................................................................13

1.6 Parameter Correspondence Table ................................................................................16

P3 Series 2 and G+ Mini Differences in Parameter Settings ...................................17

P3 Series 2 and G+ Mini Parameter Correspondence for Drive Replacement ........16

1.7 Appendix ......................................................................................................................20

P3 Series 2 and G+ Mini Differences in Watts Loss ................................................20

P3 Series 2 and G+ Mini Specification Differences .................................................21

Product Transition Guide

G+ Mini Rev:

G+ Mini Transition Guide September 2008

Page 4 of 24

Magnetek, Inc.

1.1 Overview

This purpose of this document is to provide an easy transition from the P3 Series 2 (N060 = 00) to the G+ Mini (A01.01 = 1).

For the advanced portion (A01.02 = 2), please refer to the G+ Mini Advanced instruction manual (P/N 144-25084).

1.2 Drive Replacement Checklist

Item Checkpoints Checked?

Hardware

Basic

• Check if the new drive dimensions are bigger than the current drive. Can the mounting

holes be used?

– Verify that the existing dimensions reference in Section 1.5, “Dimensions,

installation space and substitution material” of this manual compares the sizes of the

current and new unit. If a mechanical substitution kit is necessary, it is referenced in

Section 1.5.

< Digital operator >

• Was a remote operator connected to the current unit?

– If so, do not attempt to connect the P3 Series 2 remote operator to the G+ Mini, as

they are incompatible.

– The digital operator for the G+ Mini can not be mounted remotely.

Main and

Control

Terminals

< Wire Length >

• In the replacement drive, the main and control circuit terminals may be mounted in

different positions. Check to ensure all cables are long enough to be connected to the

new unit.

< Main circuit wires and terminal specifications >

• Compare the occupied terminals of the current unit with the new drive’s terminals

(shape, size, etc.), and verify that the wires fit in the new unit’s terminals, using Section

1.4 “Terminals”, specifically “Control Terminal Sizes and Wire Sizes” of this

document.

Software Parameter

< Check the parameter settings >

• Read the parameter settings of the current unit and perform a parameter conversion to

the new parameters following Section 1.6 “Parameter Correspondence Table”,

specifically “P3 Series 2 and G+ Mini Differences in Parameter Settings” of this

document.

– If there is special software installed or parameters appear that are not mentioned in

this document, contact your Magnetek representative.

G+ Mini Transition Guide September 2008

Page 5 of 24

Magnetek, Inc.

Product Transition Guide

G+ Mini Rev:

Options,

Others

Option

Cards

• Check if any option card is installed.

– If an option card is installed, get the equivalent option card for the G+ Mini.

– Never attempt to apply P3 Series 2 option cards to the G+ Mini unit.

– The option card on the G+ Mini may have another connector on the P3 Series 2. Make

sure that the connectors fit into the new option card before using it.

Others

< Is a braking resistor installed? >

• Check if a braking resistor is installed on the current drive.

– Inspect the braking resistor for physical damage or wear before connecting it to the

new drive.

– Connect the braking resistor to the equivalent terminals on the new unit.

– The terminals might have a different location in the new drive; check to ensure that

existing wiring is long enough to reach the new terminal location.

< Is a braking unit installed? >

• Check if a braking unit is used in the current installation.

– Inspect the braking unit for physical damage or wear before connecting it to the new

drive.

– Connect the braking unit to the equivalent terminals on the new unit.

– The terminals might have a different location in the new drive; check to ensure that

existing wiring is long enough to reach the new terminal location.

< Is an AC reactor or DC choke installed? >

• Check if an AC reactor or DC choke is used in the current installation.

– Inspect the reactor or choke for physical damage or wear before connecting it to the

new drive.

– Make sure that the reactor or choke data are appropriate for the replacement drive.

– The terminals might have a different location in the new drive; check to ensure that

existing wiring is long enough to reach the new terminal location.

• Refer to the instruction manual for questions about installation, parameter settings or detailed parameter/function descriptions.

Item Checkpoints Checked?

Product Transition Guide

G+ Mini Rev:

G+ Mini Transition Guide September 2008

Page 6 of 24

Magnetek, Inc.

1.3 Ratings Summary

The following table summarizes the output current ratings for the G+ Mini and P3 Series 2 with respect to the specific drive

model.

Rated

Input Voltage

P3 Series 2

Drive Model

Number

Heavy Duty G+ Mini Drive

Model Number

Heavy Duty

Rated Output

Current (Amps) Nominal HP Rated Output

Current (Amps) Nominal HP

200V,

3-Phase

2001-P3S2

2003-P3S2

1.6

3.0

1/4

1/2

2001-G+M

2003-G+M

1.6

3.0

1/4

1/2

2005-P3S2

2008-P3S2

5.0

8.0

3/4 & 1

2005-G+M

2008-G+M

5.0

8.0

3/4 & 1

2011-P3S2

2017-P3S2

11.0

17.5

2011-G+M

2017-G+M

11.0

17.5

2025-P3S2

2033-P3S2

25.0

33.0

7.5

2025-G+M

2033-G+M

25.0

33.0

7.5

N/A

2047-G+M

2060-G+M

47.0

60.0

400V,

3-Phase

4001-P3S2

4002-P3S2

1.2

1.8

1/2

3/4

4001-G+M

4002-G+M

1.2

1.8

1/2

3/4

4003-P3S2

4004-P3S2

3.4

4.8

1 & 2

4003-G+M

4004-G+M

3.4

4.8

1 & 2

4008-P3S2 8.6 5 4009-G+M 9.2 5

4014-P3S2

4018-P3S2

14.8

18.8

7.5 & 10

4014-G+M

4018-G+M

14.8

18.0

7.5 & 10

N/A

4024-G+M

4031-G+M

24.0

31.0

G+ Mini Transition Guide September 2008

Page 7 of 24

Magnetek, Inc.

Product Transition Guide

G+ Mini Rev:

1.4 Terminals

Main Circuit Terminals

•As the P3 Series 2 and G+ Mini may have different terminals sizes (depending on capacity), the terminals must be

carefully checked before replacement.

•The main terminal functionality has not been changed between the P3 Series 2 and the G+ Mini drive.

Control Terminals, Signal Levels

•The P3 Series 2 and G+ Mini initial settings for terminal function are shown below.

•"—" indicates that an equivalent terminal on the other unit does not exist.

Main Terminals Note

P3 Series 2 G+ Mini

R/L1 R/L1

Power supply connectionS/L2 S/L2

T/L3 T/L3

U/T1 U/T1

Drive outputV/T2 V/T2

W/T3 W/T3

B1 B1 Braking resistor or external braking unit connection

B2 B2 Braking resistor connection

+1 +1 DC Choke connection, DC power supply input

+2 +2 DC Choke connection

— — DC power supply input, external braking unit connection

Ground

Control

Terminals

Function

Signal Level

Series

G+

Mini P3 Series 2 G+ Mini

S1 Multi-Function input 1

(1: Run forward 0: Stop)

120 VAC

(Photocoupler 24 VDC, 8A

isolation*)

120 VAC

(Photocoupler 24 VDC, 8A

isolation*)

S2 Multi-Function input 2

(1: Run reverse 0: Stop)

S3 Multi-Function input 3

(External fault)

S4 Multi-Function input 4

(Fault reset)

S5 Multi-Function input 5

(Multi-step speed 1)

S6 Multi- Function input 6

(Multi-step speed 2)

S7 Multi-Function input 7

(JOG reference)

X2 (SC*) Multi-Function input common 0V 0V

RP Pulse input

(frequency reference)

Frequency range:

1.0~32 kHz

Frequency range:

0.5~32 kHz

* With 120 VAC interface card removed

Product Transition Guide

G+ Mini Rev:

G+ Mini Transition Guide September 2008

Page 8 of 24

Magnetek, Inc.

Note: The current input for terminal A1 is not available on the G+ Mini. Use terminal A2 for current input.

Network Communications Terminals

•"–" indicates that an equivalent terminal on the other unit does not exist.

FS +V Analog input power supply +12 V (max. current 20 mA) +10.5 V (max. current 20 mA)

FR A1

Analog input 1

Voltage or current (not available on G+ Mini -

see Note) input (frequency reference)

0~+10 VDC (20 kW),

0 or 4~20 mA (250 kW) 0~+10 VDC (20 kW)

—A2

Analog input 2

(frequency reference) —

DC:0~+10 V (20 kΩ)

0 or 4~20 mA (250 kΩ)

(initial setting: 4-20 mA)

FC AC Analog input common 0 V

— HC Hard wire baseblock common — +24 V (max. current 10 mA)

—H1

Hard wire baseblock input

(EN954-1, category 3, Stop category 0) —Open: Stop

Closed: Operation

MA Multi-Function Digital Output

(N.O. Contact) (Fault)

Max. AC load:

250 VDC, 1 A max.

30 VDC, 1 A max.

Max. load:

AC:250 V, 10 mA~1 A

DC:30 V, 10 mA~1 A

MB Multi-Function Digital Output

(N.O. Contact) (Fault)

MC Multi-Function Digital Output

(common)

P1 Open collector output 1

(during run) Photocoupler +48 VDC, 50 mA or less Output

P2 Open collector output 2

(speed agree)

PC Open collector output common

—MP

Pulse output

(output frequency) — Max. 32 kHz

AM Analog output DC:0~+10 V, 2 mA max.

Resolution: 8 bit

DC:0~+10 V, 2 mA max.

Resolution: 1/1000

AC Analog output GND

Serial

Communication

Terminals Function

Signal Level

Series

G+

Mini P3 Series 2 G+ Mini

R+ R+ Receive +

RS-485/422 MEMOBUS

Protocol

Max. 19.2 kbps

RS-485/422 MEMOBUS

Protocol

Max. 115.2 kbps

R- R- Receive -

S+ S+ Transmit +

S- S- Transmit -

GND IG Shield connection, GND 0V 0V

Control

Terminals

Function

Signal Level

Series

G+

Mini P3 Series 2 G+ Mini

G+ Mini Transition Guide September 2008

Page 9 of 24

Magnetek, Inc.

Product Transition Guide

G+ Mini Rev:

Terminal Size / Electric Wire Differences - 3 Phase 200V Class

Drive Type

Terminal

Symbol

P3 Series 2 G+ Mini

P3S2 G+ Mini Screw

Size

Tightening

Torque

lb-in

(N•m)

Applicable

Wire Size

AWG

(mm2)

Recom-

mended

Wire Size

AWG

(mm2)

Screw

Size

Tightening

Torque

lb-in

(N•m)

Applicable

Wire Size

AWG

(mm2)

Recom-

mended

Wire Size

AWG

(mm2)

2001

2003

2005

2001

2003

2005

R/L1,S/L2,

T/L3,U/T1,

V/T2,W/T3,

-, +1, +2, B1,

B2,

M3.5 7.1~8.9

(0.8~1.0)

18~14

(0.75~2.0)

(2) M3.5 7.1~8.9

(0.8~1.0)

18~14

(0.75~2)

(2)

2008 2008

R/L1,S/L2,

T/L3,U/T1,

V/T2,W/T3,

-, +1, +2, M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(2) M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(2)

(3.5)

14~10

(2.0~5.5)

(3.5)

2011 2001

R/L1,S/L2,

T/L3,U/T1,

V/T2,W/T3,

-, +1, +2, B1,

B2,

M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(3.5) M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(3.5)

2017 2017

R/L1, S/L2,

T/L3,U/T1,

V/T2,W/T3,

-, +1, +2, B1,

B2,

M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(5.5) M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(5.5)

2025 2025

R/L1,S/L2,

T/L3,U/T1,

V/T2,W/T3,

-, +1, +2, M5 22.2

(2.5)

10~8

(5.5~8.0)

(8)

M5 17.7~22.1

(2~2.5)

10~6

(5.5~14)

(8)

B1, B2, M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(5.5)

2033 2033 M5 22.2

(2.5)

10~8

(5.5~8.0)

(8)

M5 17.7~22,1

(2~2.5)

10~6

(5.5~14)

(8)

R/L1,S/L2,

T/L3,U/

T1,V/T2, W/

T3,-, +1, +2,

(14)

B1, B2, M4 10.6~13.3

(1.2~1.5)

14~10

(2.0~5.5)

(5.5)

2047

M6 4~6

(35.4~53.1)

14~22

(6~4)

(4)

R/L1, S/L2,

T/L3, U/T1,

V/T2, W/T3,

-, +1, +2

M6 4~6

(35.4~53.1)

14~22

(6~4)

(4)

B1, B2 M5 2~2.5

(17.7~22.1)

5.5~8

(10~8)

(8)

Product Transition Guide

G+ Mini Rev:

G+ Mini Transition Guide September 2008

Page 10 of 24

Magnetek, Inc.

2060

M6 4~6

(35.4~53.1)

8~22

(8~4)

(4)

R/L1, S/L2,

T/L3, U/T1,

V/T2, W/T3,

-, +1, +2

M8 9~11

(79.7~11.0)

8~38

(8~2)

(2)

B1, B2 M5 2~2.5

(17.7~22.1)

8~14

(8~6)

(6)

Drive Type

Terminal

Symbol

P3 Series 2 G+ Mini

P3S2 G+ Mini Screw

Size

Tightening

Torque

lb-in

(N•m)

Applicable

Wire Size

AWG

(mm2)

Recom-

mended

Wire Size

AWG

(mm2)

Screw

Size

Tightening

Torque

lb-in

(N•m)

Applicable

Wire Size

AWG

(mm2)

Recom-

mended

Wire Size

AWG

(mm2)

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Accionamiento de CC de Magnetek

Magnetek

Magnetek HPV1000 Guía

Magnetek

Magnetek GP1000 Manual de usuario

Magnetek

Magnetek IMPULSE G+ Mini Manual de usuario

Magnetek

Magnetek G+ Manual de usuario

Magnetek

Magnetek GPD 315 Manual de usuario

Magnetek

Magnetek Impulse G+ series 4 Manual de usuario

Magnetek

Magnetek DataLogger 4 Series Manual de usuario

Magnetek

Magnetek DSD 412 Manual de usuario

Magnetek

Magnetek GPD 205 Manual de usuario

Magnetek

Magnetek Impulse G+ series 4 Manual de usuario

Magnetek

Magnetek gpd 503 Manual de usuario

Manuales populares de Accionamiento de CC de otras marcas

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS Manual de usuario

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Manual de lista de piezas

Chamberlain Garog

Chamberlain Garog D Series Manual de usuario

Parker

Parker PDS Series Manual de usuario

Festo

Festo DGC G Series Guía de configuración

Binks

Binks QS-5012-1-CE Manual de usuario

Danfoss

Danfoss VLT 2800 Series Hoja de especificaciones

ABB

ABB ACQ580-01 Series Manual de instalación

YASKAWA

YASKAWA CANopen SI-S3 Manual de usuario

GE D20A6 Manual de usuario

Unex

Unex MC-D-250-1000-050W-TW Manual de usuario

Geckodrive

Geckodrive G213V Manual de usuario

ABB

ABB RSYC-01 Manual de usuario

Rockwell Automation

Rockwell Automation PowerFlex 700S Manual del propietario

WEG

WEG DeviceNet CFW500 Manual de usuario

Siemens

Siemens SINAMICS G Hoja de datos

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Instrucciones de funcionamiento

SOMFY

SOMFY JR RU 30 Manual de usuario