Magnetek DSD 412 Manual de usuario

DSD 412 DC Elevator Drive

Technical Manual

CS00407 rev 06

Warranty

Standard products manufactured by the Company are warranted to be free from defects in

workmanship and material for a period of one year from the date of shipment, and any

products, which are defective in workmanship or material, will be repaired or replaced, at the

Company’s option, at no charge to the Buyer. Final determination as to whether a product is

actually defective rests with the Company. The obligation of the Company hereunder shall be

limited solely to repair or replace, at the Company’s discretion, products that fall within the

foregoing limitations, and shall be conditioned upon receipt by the Company of written notice of

any alleged defects or deficiency promptly after discovery and within the warranty period, and

in the case of components or units purchased by the Company, the obligation of the Company

shall not exceed the settlement that the Company is able to obtain from the supplier thereof.

No products shall be returned to the Company without its prior consent. Products, which the

company consents to have returned, shall be shipped prepaid f.o.b. the Company factory. The

Company cannot assume responsibility or accept invoices for unauthorized repairs to its

components, even though defective. The life of the products the Company depends, to a large

extent, upon type of usage thereof and THE COMPANY MAKES NO WARRANTY AS TO

FITNESS OF ITS PRODUCTS FOR THE SPECIFIC APPLICATIONS BY THE BUYER NOR

AS TO PERIOD OF SERVICE UNLESS THE COMPANY SPECIFICALLY AGREES

OTHERWISE IN WRITING AFTER PROPOSED USAGE HAS BEEN MADE KNOWN TO IT.

This warranty does not apply to experimental products for which no warranty is made or given

and Buyer waives any claim thereto.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER

WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT LIMITED TO, ANY

WARRANTY OF MECHANTIBILITY OR OF FITNESS FOR A PARTICULAR PURPOSE AND

BUYER HEREBY WAIVES ANY AND ALL CLAIMS THEREFORE.

Limitations Of Liability

IN NO EVENT SHALL MAGNETEK BE LIABLE FOR LOSS OF PROFIT, INDIRECT,

CONSEQUENTIAL OR INCIDENTAL DAMAGES WHETHER ARISING OUT OF WARRANTY,

BREACH OF CONTRACT OR TORT.

DSD 412 is a trademark of Magnetek, Inc.

mechanical including photocopying, recording, taping, or information storage and retrieval systems - without written permission of

the publisher.

2004 Magnetek, Inc.

Table of Contents

Warranty 2

Introduction 15

Drive Description 15

The Standard Control Display Unit (SCDU) 15

The Portable Control Display Unit (PCDU) 15

Drive Ratings and Specifications 15

Basic Drive Specifications 15

Service Conditions 15

Protective Features 15

Power Conversion Unit 20

Description 20

Hardware Descriptions 20

DSD 412 Power Supply PCB (A4) 20

Armature Interface PCB (A2) 20

SCR's 21

Field Interface PCB (A3) 21

Cell snubber PCB (A5) 21

Drive Control PCB (A1) 21

Precautionary Statements 23

How To Contact Magnetek 23

Pre-Installation Considerations 24

Receipt of Shipment 24

Unpacking Instructions 24

Packing Instructions for Reshipment or Storage 24

Physical Installation 24

Selecting, Mounting and Wiring of the Digital Encoder 24

Electrical Hook up 26

Power Connections 26

Signal Connections 26

Grounding 26

Pre-power Check 26

Drive Start up 27

Drive power-up sequence 27

Abnormal Display Conditions 27

Fan Check 27

Verify Parameters 27

Standard Control/Display Unit Operation 35

General 35

Start-Up Operation 35

After Power-Up 36

Changing Parameter Functions 36

Viewing Monitor Functions 37

Error Reporting 38

Fault Display/Clear 40

Error Display 40

Non-Volatile Ram Access 41

Load Default Function 42

Self Tune Function 42

Power Conversion Diagnostics 44

Drive Setup & Adjustments 46

Software Operating Features 46

Motor Field Current Control 46

Analog Velocity Follower 47

Internal Preset Speed & Profile Generator 47

Serial Link Follower 47

Maintainance mode - Armature Voltage Feedback 47

Pre-Torque 47

Current Ramp-Down 47

Electronic Motor Over-Load 48

External/Auto Fault Reset 48

Over-Speed Test 48

Anti-Rollback (ARB) 48

Drive Standby Power Reduction (DSPR) 48

Brake Control Logic 48

Adjustment Function Descriptions 49

Drive Set-Up 67

Field Regulator Set-Up 67

AC Input Voltage Requirement & Adjustment 67

Speed Regulator Adjustment 67

Drive Faults 88

Function Error Code Listing 88

Troubleshooting 89

Input – Output Signal Verification 99

Maintenance 100

Preventive Maintenance 100

Repair and Replacement Procedures 100

Printed Circuit Boards 100

Drive Control PCB Replacement. 106

IC Replacement 106

Testing and Replacement of Power Components. 106

Testing and Replacement of Power Semiconductors and Snubber Components. 107

Testing and Replacement of the Motor Field Control Module and PCB 107

Repair of the 195Amp Assembly 108

Repair of 300Amp Assembly 110

Spare Parts 113

List Of Tables

Table 1: Drive Parameters 11

Table 2: Monitor Functions 12

Table 3: Misc Commands 12

Table 4: Fault References 14

Table 5: Binary Preset Speed Select 58

Table 6: Progressive Preset Speed Operation 58

Table 7: Programmable Output Selections 63

Table 8: Notch Period steps 63

Table 9: Cube I.D. Number 66

Table 10: Field Current Range 66

Table 11: Binary Input Control 76

Table 12: Progressive Input Control 76

Table 13: Fault Code Descriptions 97

Table 14: Connector Definitions 101

Table 15: Test Point Definitions 105

Table 16: SCR Gate Resistance Testing 108

Table 17: Spare Parts 114

List Of Figures

Figure 1: DSD 412 Block Diagram A 16

Figure 2: DSD 412 Block Diagram B 17

Figure 3: Component Layout Front View 18

Figure 4: Component Layout Right Side View 19

Figure 5: Common Problems in Encoder Mounting 25

Figure 6: Typical Power Wiring 29

Figure 7: Typical Analog Signal Wiring 30

Figure 8: Typical Serial Signal Wiring 31

Figure 9: Power/ Signal Wiring Notes 32

Figure 10: Drive Brake Control Feature 33

Figure 11: Speed Select Logic Input Wiring 34

Figure 12: S-Curve Accel/Decel Cycle 61

Figure 13: S-Curve Accel with min %S 61

Figure 14: S-Curve with 100% S 61

Figure 15: E-REG Tracking Profiles (1) 70

Figure 16: E-REG Tracking Profiles (2) 70

Figure 17: E-REG Tracking Profiles (3) 71

Figure 18: Motor Overload 72

Figure 19: Elevator Start - Stop Timing 74

Figure 20: Analog Signal Ground Noise 79

Figure 21: Serial Link Connections 79

Figure 22: Other Faulting Conditions 98

Figure 23: I/O Monitor Function 99

Figure 24: Connector and E-prom Locations 102

Figure 25: Test Point Locations 103

Figure 26: Drive Chassis Outline, DSD 412, 100 Amp 115

Figure 27: Drive Chassis Outline, DSD 412, 195 Amp 116

Figure 28: Drive Chasis Outline, DSD 412, 300 Amp 117

Figure 29: Layout, DSD 412, 100 Amp 118

Figure 30: Layout, DSD 412, 195 Amp 119

Figure 31: Layout, DSD 412, 300 Amp 120

QUICK REFERENCE FOR SET-UP PARAMETERS

FNCT.# DESCRIPTION UNIT RANGE DEFAULT

SITE

SETTING SITE

SETTING

1 CURRENT LIMIT. % 0 - 300 250

2 USE SELF- TUNE

VALUES

LOGIC 0 - 1 0=OFF

3 RTD. ARMATURE AMPS ADC 2.0 -

1250.0

50.0

4 ARMATURE OHMS OHMS 0.001 -

5.000

0.100

6 ARMATURE

INDUCTANCE

HNY 0.0010 -

1.000

0.0100

7 RTD. ARMATURE VOLTS VDC 150 - 550 240

8 I REG CROSSOVER RAD 100 - 1000 500

9 NOMINAL AC INPUT VAC 150 - 525 230

10 ENCODER PPR P/R 600 -

19999

1024

11 RATED MOTOR RPM RPM 50.0 -

1999.0

1150.0

12 OVERSPEED % % 0.0 - 150.0 110.0

14 V SENSE % % 0.0 - 100.0 25.0

15 T SENSE % % 0.0 - 100.0 5.0

16 ENCDR / MTR RATIO - 1.000 -

19.000

1.000

17 RATED CAR SPEED - 1.0 -

1900.0

400.0

21 EXT ACCEL LIMIT n/S^2 2.00 -

10.00

4.20

22 ERROR LIST RESET LOGIC 0 - 1 0=OFF

32 FULL FIELD DETECT % 30 - 90 80

38 ARM VLT RESPONSE RAD 1.0 - 4.0 2.0

39 HI SPEED BANDWIDTH RAD 1 - 15 6.0

40 LO SPEED BANDWIDTH RAD 1 - 15 6.0

41 PER-UNIT INERTIA SEC 0.10 - 9.99 2.00

QUICK REFERENCE FOR SET-UP PARAMETERS

FNCT.# DESCRIPTION UNIT RANGE DEFAULT

SITE

SETTING SITE

SETTING

42 STIFFNESS - 0.2 - 9.9 1.0

49 WEAK FIELD CURRENT ADC 0.2 - 40.0 40.0

50 FULL FIELD CURRENT ADC 0.20 -

40.00

1.90

51 MOTOR FIELD L/R SEC 0.10 -

10.00

0.54

52 RTD. FIELD VOLTS DC VDC 50 - 525 240

53 STANDBY FIELD AMPS % 10 - 100 25

54 FIELD RESPONSE RAD 1.0 - 10.0 5.0

55 FIELD CONTROL AC

SOURCE VOLTS

VAC 0 - 525 0

63 U/D PICK-UP % 0.01 -

100.0

0.10

64 LOW SPEED

THRESHOLD

% 0.1 - 100.0 2.0

80 OVER SPEED TEST LOGIC 0 - 1 0=OFF

81 OVER SPEED MULT - 1.00 - 1.50 1.00

82 REFERENCE MULT - 0.500 -

2.000

1.000

83 MOTOR OVERLD TIME SEC 2.0 - 500.0 48.0

84 MOTOR OVERLD LEVEL PU 0.5 - 2 1.15

85 I DECAY RAMP SEC 0.01 - 2.50 0.20

86 ANALOG SPD REF

ZERO

PU -0.02 - 0.02 0.0000

87 PRE-TORQUE MULT - 0.25 - 2.00 1.00

88 DSPR DELAY TIME MIN 0 - 60 0 (OFF)

89 BRAKE PICK TIMER SEC 0.5 - 5.0 1.0

90 BRAKE DROP TIMER SEC 0.5 - 5.0 1.5

91 MUST STOP TIMER SEC 0.1 - 5.0 2.0

QUICK REFERENCE FOR SET-UP PARAMETERS

FNCT.# DESCRIPTION UNIT RANGE DEFAULT

SITE

SETTING SITE

SETTING

92 BRAKE AUTO STOP ON LOGIC 0 - 1 0=OFF

93 ANALOG OUT 0 BIAS - -1 - +1 0.0

94 ANALOG OUT 1 BIAS - -1 - +1 0.0

95 ANALOG OUT 0 SELECT

TB1(45)

NUM 0 - 8 1

96 ANALOG OUT 1 SELECT

TB1(46)

NUM 0 - 8 3

97 ANALOG OUT 0 MULT - 00.10 -

10.00

0.80

98 ANALOG OUT 1 MULT - 00.10 -

10.00

0.80

99 SPEED ERROR TRIP

TIME

SEC 0.20 - 5.00 5.00

100 SPEED ERROR TRIP

LEVEL

% 0.0 - 100.0 100.0

101 AUTO FAULT RESET ON LOGIC 0 - 1 0=OFF

102 3S LOOP FLT LOGIC 0 - 1 0=OFF

104 SERIAL GAIN SWITCH LOGIC 0 - 1 0=OFF

105 GAIN SWITCH SPEED PU 0.00 - 1.10 1.10

107 TACH RATE GAIN % 0.0 - 30.0 0.0

110 REFERENCE MODE

SELECT

NUM 1 – 4 2

111 ARCH TRAV DISABLE LOGIC 0 - 1 1=ON

112 FEEDBACK SELECT NUM 0 - 1 1 =

ENCODER

113 ARM VOLTS @ MAX

SPEED

VDC 650 - 0 100

114 PRE-TORQUE ENABLE LOGIC 0 - 1 0=OFF

115 RNUP RNDN ENABLE LOGIC 0 - 1 0=OFF

116 DECEL RATE LATCH LOGIC 0 - 1 0=OFF

120 SPEED ERROR DETECT

TIME

SEC 0.0 - 5.0 0.5

QUICK REFERENCE FOR SET-UP PARAMETERS

FNCT.# DESCRIPTION UNIT RANGE DEFAULT

SITE

SETTING SITE

SETTING

121 SPEED ERROR

THRESHOLD

% 0.0 - 15.0 2.0

130 ARB MODE NUM 0 - 2 0 (OFF)

131 ARB BANDWIDTH RAD 1.0 - 15.0 6.0

132 ARB DAMPING - 0.01 -

20.00

2.00

133 ARB SPD

THRESHOLD

% 0.0 - 10.0 0.0

150 BINARY SELECT ON LOGIC 0 - 1 1=ON

151 PRESET SPEED #1 - 0.0 -

1900.0

0.0

152 PRESET SPEED #2 - 0.0 -

1900.0

0.0

153 PRESET SPEED #3 - 0.0 -

1900.0

0.0

154 PRESET SPEED #4 - 0.0 -

1900.0

0.0

155 PRESET SPEED #5 - 0.0 -

1900.0

0.0

156 PRESET SPEED #6 - 0.0 -

1900.0

0.0

157 PRESET SPEED #7 - 0.0 -

1900.0

0.0

170 ACCEL #1 TIME SEC 0.50 -

15.00

5.00

171 ACCEL #2 TIME SEC 0.50 -

15.00

5.00

172 DECEL #1 TIME SEC 0.50 -

15.00

5.00

173 DECEL #2 TIME SEC 0.50 -

15.00

5.00

174 ACCEL #1 % S % 0.1 -

100.0

25.0

175 ACCEL #2 % S % 0.1 -

100.0

25.0

176 DECEL #1 % S % 0.1 -

100.0

25.0

177 DECEL #2 % S % 0.1 -

100.0

25.0

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