MacDon M155 Manual de usuario

M155

Self-Propelled Windrower

Unloading and Assembly Instructions (Container Shipments)

215015 Revision A

Original Instruction

The harvesting specialists.

Featuring the Dual Direction®and Ultra Glide®suspension on the M155.

1000141

Published in July 2019

The information in this publication is based on the information available and in effect at the time of printing. MacDon

Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the

information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction

This instruction manual describes the unloading, setup, and predelivery requirements for the MacDon M155 Self-Propelled

Windrowers shipped in containers.

Carefully read all the material provided before attempting to unload, assemble, or use the machine.

Retain this instruction for future reference.

Conventions

The following conventions are used in this document: Right and left are determined from the operator’s position. The front

of the windrower is the side that faces the crop.

NOTE:

Keep your MacDon publications up-to-date. The most current version can be downloaded from our Dealer-only site

(https://portal.macdon.com) (login required).

This instruction is available in English and Russian and can be downloaded from our Dealer-only site.

215015 iRevision A

List of Revisions

The following list provides an account of major changes from the previous version of this document.

Section Summary of Change Internal Use Only

Throughout Removed M205 windrower content. Tech Pubs

Throughout Changed the following statement to a WARNING:

•To avoid injury or death, do NOT allow ANY

machine fluids to enter the body.

Tech Pubs

Throughout Changed the following statement to a WARNING:

•To avoid bodily injury or death from

unexpected startup of the machine, always

stop the engine and remove the key from the

ignition before leaving the operator’s seat for

any reason.

Tech Pubs

Throughout Changed the following statement from a

CAUTION to an IMPORTANT:

•To prevent damage to the lift system when

lowering header lift linkages without a header

or weight box attached to the windrower,

ensure the float engagement pin is installed in

storage position and NOT in engaged position.

Tech Pubs

Throughout Changed the following statement from a DANGER

to a WARNING:

•To avoid injury or death from fall or swinging

of raised load, keep all bystanders clear when

lifting.

Tech Pubs

Throughout (except in list of definitions) Removed information about double windrow

attachment (DWA).

ECN 57956

Throughout Added information about D1 Series Headers. Tech Pubs

Throughout Added information about R1 Series Rotary Disc

Header compatibility.

Tech Pubs

•EC Declaration of Conformity—

Windrower Lift Sling, page xiv

•EC Declaration of Conformity—

Windrower Assembly Supports, page xvi

Added new EC Declaration of Conformity

documents.

Tech Pubs

1.1 Signal Words, page 1 Added IMPORTANT and NOTE. Tech Pubs

1.3 Tire Safety, page 4 Added tire safety topic. Tech Pubs

1.5 Welding Precautions, page 6 Added welding precautions topic. Tech Pubs

1.6 Engine Safety, page 7 Added engine safety topic. Tech Pubs

2.2.1 Moving to Assembly Area: Crane

Method, page 12

Changed the following statement from a DANGER

to a WARNING:

•To avoid injury or death from a swinging or

falling load, keep all bystanders clear when

Tech Pubs

215015 ii Revision A

Section Summary of Change Internal Use Only

lifting. Equipment used for lifting must exceed

the maximum requirements specified in this

section.

2.2.1 Moving to Assembly Area: Crane

Method, page 12

Removed reference to part number for

windrower lift sling.

Tech Pubs

2.2.1 Moving to Assembly Area: Crane

Method, page 12

•Step 4, page 14

Change the block size to a single value of 152 mm

(6 in.) instead of a range of 127–152 mm (5–6 in.)

Tech Pubs

2.2.2 Moving to Assembly Area: Forklift

Method, page 15

•Step 3, page 16

Change the block size to a single value of 152 mm

(6 in.) instead of a range of 127–152 mm (5–6 in.)

Tech Pubs

2.4 Removing Drive Wheels, page 21 Revised IMPORTANT:

•To prevent damage to the hood/cab, remove

the drive wheels as a pair from above

the hood.

Tech Pubs

2.5 Removing Platforms, page 23

•Figure 2.21, page 23

Added picture of support tube. Tech Pubs

2.7 Removing Leg Assemblies, page 26 Added WARNING. Tech Pubs

3.2.1 Lifting Windrower onto Stand: Crane

Method, page 32

Removed reference to part number for

windrower lift sling.

Tech Pubs

3.6 Installing Hydraulics, page 44 Replaced most of the steps and pictures. Added

information about the following:

•Wheel leg electrical harness connections.

Support

3.7 Removing Battery Shipping Shield, page

•Step 5, page 52

Revised step. Tech Pubs

3.13 Installing Beacons, page 63 Moved topics to be consistent with other

unloading and assembly manuals

Tech Pubs

3.14 Installing the Slow Moving Vehicle Sign,

page 65

Moved topic to be consistent with other

unloading and assembly manuals

Tech Pubs

3.15 Connecting Batteries, page 66 Removed DANGER and the first step because the

engine was not previously started.

Tech Pubs

3.16 Lubricating the Windrower, page 67 Moved topic to be consistent with other

unloading and assembly manuals

Tech Pubs

3.16.1 Lubrication Procedure, page 67

•Step 1, page 67

Added step:

•Shut down the engine, and remove the key

from the ignition.

Tech Pubs

3.16.2 Lubrication Points, page 68

•Figure 3.82, page 68

Changed picture (specifications have NOT

changed).

Tech Pubs

3.17 Installing AM/FM Radio, page 69

•Step 17, page 73

Added step and associated picture of battery

main disconnect switch.

Tech Pubs

215015 iii Revision A

Section Summary of Change Internal Use Only

3.18 Performing Predelivery Checks, page 74 Rearranged the order of the instruction to ensure

predelivery fluid checks happen before starting

the windrower engine.

Tech Pubs

Checking Tire Pressures, page 74

•Table 3.1, page 74

Revised tire pressure information:

•Corrected pressures for bar and turf tires.

•Tire list now includes two types of bar and

turf tires.

Tech Pubs

3.18.3 Checking Engine Air Intake, page 76 Removed the following DANGER ONLY because

the engine is already off at this point in the

manual:

•To avoid bodily injury or death from

unexpected startup of the machine, always

stop the engine and remove the key from the

ignition before leaving the operator’s seat for

any reason.

Tech Pubs

3.18.4 Checking Hydraulic Oil Level, page 77 Removed the following DANGER ONLY because

the engine is already off at this point in the

manual:

•To avoid bodily injury or death from

unexpected startup of the machine, always

stop the engine and remove the key from the

ignition before leaving the operator’s seat for

any reason.

Tech Pubs

3.18.6 Checking Engine Oil Level, page 78 Added topic. Tech Pubs

3.18.10 Starting Engine, page 80 Added CAUTION:

•Park on a flat, level surface with the ground

speed lever in N-DETENT position and the

steering wheel in locked position (centered).

Wait for the CDM to beep and display an “In

Park”message to confirm the park brakes

have engaged.

Tech Pubs

3.18.10 Starting Engine, page 80

•Step 3, page 80

Revised step. Tech Pubs

3.18.10 Starting Engine, page 80

•Step 7, page 81

Added section for cold starting. Tech Pubs

3.18.11 Priming Hydraulic System, page 82 Removed first step because the engine was not

previously started.

Tech Pubs

3.18.11 Priming Hydraulic System, page 82

•Step 2, page 82

Removed reference to operator’s manual and

technical manual.

Tech Pubs

3.18.12 Checking and Adding Wheel Drive

Lubricant, page 86

Added WARNING:

•To avoid bodily injury or death from

unexpected startup of the machine, always

stop the engine and remove the key from the

Tech Pubs

215015 iv Revision A

Section Summary of Change Internal Use Only

ignition before leaving the operator’s seat for

any reason.

Added CAUTION:

•Park on a flat, level surface with the ground

speed lever in N-DETENT position and the

steering wheel in locked position (centered).

Wait for the CDM to beep and display an “In

Park”message to confirm the park brakes

have engaged.

3.19.1 Removing Windrower from Factory

Stand, page 88

•Step 2, page 88

Revised step and picture to show all lift lock

mechanisms.

Tech Pubs

4.2 Cab Display Options, page 91 Moved topic. Was chapter 4.5. Tech Pubs

4.2.1 Setting the Cab Display Language, page

•Step 5, page 92

Revised NOTE. Tech Pubs

4.3 Configuring the Windrower, page 97 Moved topic. Was chapter 4.2 Tech Pubs

4.3.1 Setting the Header Knife Speed, page 97 Added topic introduction. Tech Pubs

4.3.2 Setting the Knife Overload Speed, page

Added topic introduction. Tech Pubs

4.3.3 Setting the Rotary Disc Overload Speed,

page 99

Added topic introduction. Tech Pubs

4.3.4 Setting the Hydraulic Overload Pressure,

page 100

Added topic introduction. Tech Pubs

4.3.5 Setting the Header Index Mode, page

101

Added topic introduction. Tech Pubs

4.3.6 Setting the Return to Cut Mode, page

101

Added topic introduction. Tech Pubs

4.3.7 Setting the Auto Raise Height, page 102 Added topic introduction. Tech Pubs

4.3.10 Setting the Header Cut Width, page

105

Added metric conversions of header sizes and cut

widths.

Tech Pubs

4.3.11 Activating the Swath Compressor, page

106

Added swath compressor topic. Tech Pubs

4.3.15 Setting the Engine Intermediate Speed

Control rpm, page 111

•Figure 4.48, page 111

•Added topic introduction.

•Revised picture.

Tech Pubs

4.3.15 Setting the Engine Intermediate Speed

Control rpm, page 111

•Figure 4.48, page 111

Corrected callouts, or removed unnecessary

callouts from picture.

Tech Pubs

4.3.16 Clearing Sub-Acres, page 112 Added topic introduction. Tech Pubs

215015 vRevision A

Section Summary of Change Internal Use Only

4.6.1 Calibrating the Header Height Sensor,

page 124

•Figure 4.79, page 124

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.6.1 Calibrating the Header Height Sensor,

page 124

•Step 6, page 125

•Step 8, page 125

Corrected callouts, or removed unnecessary

callouts from picture.

Tech Pubs

4.6.2 Calibrating the Header Tilt Sensor, page

126

•Figure 4.83, page 126

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.6.2 Calibrating the Header Tilt Sensor, page

126

•Step 6, page 127

•Step 8, page 127

Corrected callouts, or removed unnecessary

callouts from picture.

Tech Pubs

4.6.3 Calibrating the Header Float Sensors,

page 128

•Figure 4.88, page 128

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.7 Calibrating the Swath Compressor Sensor,

page 130

Added swath compressor sensor topic. Tech Pubs

4.8.1 Displaying the Windrower and Engine

Error Codes, page 132

•Figure 4.97, page 132

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.8.1 Displaying the Windrower and Engine

Error Codes, page 132

•Step 7, page 132

Corrected callouts, or removed unnecessary

callouts from picture.

Tech Pubs

4.8.3 Displaying Header Sensor Input Signals,

page 135

•Figure 4.104, page 135

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.8.4 Forcing a Header ID, page 136

•Figure 4.107, page 136

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.1 Testing the Header Up/Down Activate

Function Using the Cab Display Module, page

138

•Figure 4.111, page 138

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.2 Testing the Reel Up/Down Activate

Function Using the Cab Display Module, page

139

•Figure 4.115, page 139

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.3 Testing the Header Tilt Activate Function

Using the Cab Display Module, page 141

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

215015 vi Revision A

Section Summary of Change Internal Use Only

•Figure 4.119, page 141

4.9.4 Testing the Knife Drive Circuit Using the

Cab Display Module, page 142

•Figure 4.123, page 142

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.5 Testing the Draper Drive Circuit Activate

Function Using the Cab Display Module, page

144

•Figure 4.127, page 144

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.6 Testing the Reel Drive Circuit Activate

Function Using the Cab Display Module, page

145

•Figure 4.131, page 146

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.7 Testing the Rotary Disc Drive Circuit

Activate Function Using the Cab

Display Module, page 147

•Figure 4.135, page 147

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.7 Testing the Rotary Disc Drive Circuit

Activate Function Using the Cab

Display Module, page 147

•Figure 4.135, page 147

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.8 Testing the Reel Fore-Aft Activate

Function Using the Cab Display Module, page

149

•Figure 4.139, page 149

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

4.9.9 Activating the Hydraulic Purge Using the

Cab Display Module, page 150

•Figure 4.143, page 150

Picture number changed for internal reasons only.

Content did not change.

Tech Pubs

—Removed topic:

•Check Engine Warning Lights

Tech Pubs

All topics from 5.1 Checking Safety System,

page 153 to 5.13 Performing Final Steps, page

169

Moved topics to be consistent with other

unloading and assembly manuals

Tech Pubs

5.1 Checking Safety System, page 153

•Step 1, page 153

•Figure 5.2, page 154

Added introductory information:

•With the GSL in N-DETENT position and the

steering wheel locked (centered), the park

brakes engage and the CDM displays IN PARK

accompanied by an audible beep.

Added NOTE and picture to first step.

Organized information under subheadings:

•Header drive engaged safety check (also

added picture of header drive switch)

Tech Pubs

215015 vii Revision A

Section Summary of Change Internal Use Only

•Pintle switch safety check

•Steering and neutral safety check

•Seat base lock safety check

5.7 Checking Operator's Presence System,

page 161

•Step 5, page 161

Revised step. Tech Pubs

5.5 Checking Gauges and Cab Display Module

Display, page 159

•Step 3, page 159

Added step. Tech Pubs

5.8 Checking Exterior Lights, page 162

•Step 8, page 164

Added step. Tech Pubs

5.10 Checking Interior Lights, page 166

•Step 2, page 166

Added step. Tech Pubs

5.10 Checking Interior Lights, page 166

•Step 1, page 166

Changed picture. Tech Pubs

5.11 Checking Air Conditioning and Heater,

page 167

•Step 1, page 167

Added step and revised IMPORTANT. Tech Pubs

5.12 Checking Manuals, page 168

•Figure 5.19, page 168

Removed M205 content from picture. Tech Pubs

5.13 Performing Final Steps, page 169

•Step 3, page 169

Revised step. Tech Pubs

All attaching header topics Moved topics to Chapter 6 to be consistent with

other unloading and assembly manuals

Tech Pubs

6.1.1 Attaching Header Boots, page 171

•Figure 6.1, page 171

Updated the cylinder safety prop decal to the

model year 2020 decal.

ECN 58047

Attaching a D Series or D1 Series Header:

Hydraulic Center-Link with Optional Self-

Alignment, page 172

•Step 1, page 173

Added step:

•Shut down the engine, and remove the key

from the ignition.

Tech Pubs

Attaching a D Series or D1 Series Header:

Hydraulic Center-Link with Optional Self-

Alignment, page 172

•Step 3, page 173

Added IMPORTANT:

•Before starting engine, remove protective

cover from exhaust stack.

Tech Pubs

Attaching a D Series or D1 Series Header:

Hydraulic Center-Link with Optional Self-

Alignment, page 172

•Step 8, page 174

Changed picture to hide old safety prop decal. ECN 58047

215015 viii Revision A

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