Linkoln Electric EASYTOME 1020 Instrucciones de montaje

CUTTING MACHINE

EASYTOME

1020-1515-1530-2040

MACHINE N°

W000379055 - W000379056 - W000379057 - W000379058 -

W000379059 - W000379060 - W000379061 - W000379062

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

EASYTOME ESSENTIAL

1530

MACHINE N°

W000400274 - W000400273

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

EDITION : EN Instructions for use REF : 8695 4387

REVISION : H

DATE : 10-2018 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which

will give you full satisfaction if you follow its instructions for use and

maintenance.

Its design, component specifications and workmanship comply with

applicable European directives.

Please refer to the enclosed CE declaration to identify the directives

applicable to it.

The manufacturer will not be held responsible where items not recommended

by themselves are associated with this product.

For your safety,there follows a non-restrictive list of recommendations or

requirements, many of which appear in the employment code.

Finally we would ask you kindly to inform your supplier of any error which

you may find in this instruction manual.

8695 4387

EASYTOME I

CONTENTS

A - IDENTIFICATION .........................................................................................................................1

B - SAFETY RULES...........................................................................................................................2

1 - AIRBORNE NOISE .............................................................................................................2

2 - SPECIAL SAFETY RULES.................................................................................................4

C - DESCRIPTION .............................................................................................................................5

1 - MECHANICAL ASSEMBLY................................................................................................5

2 - CUTTING TABLE................................................................................................................6

3 - POWER SYSTEMS ............................................................................................................6

4 - CONSOLE...........................................................................................................................6

5 - PLASMA SYSTEM..............................................................................................................7

6 - LIMIT OF SUPPLY..............................................................................................................7

7 - OPTIONAL..........................................................................................................................7

D - ASSEMBLY AND INSTALLATION..............................................................................................8

1 - CONDITIONS OF INSTALLATION.....................................................................................8

2 - ARRANGEMENT OF CABLES AND HOSES.....................................................................8

3 - PREPARING THE FLOOR .................................................................................................9

4 - PUTTING THE MACHINE IN PLACE.................................................................................10

5 - PLACING THE MACHINE...................................................................................................11

6 - ELECTRICAL AND FLUIDIC CONNECTION.....................................................................11

7 - REMOVAL AND DISASSEMBLY........................................................................................13

E - OPERATOR MANUAL.................................................................................................................14

1 - DESCRIPTION OF CONTROLS VERSION EASYTOME ...................................................14

2 - DESCRIPTION OF CONTROLS VERSION EASYTOME ESSENTIAL...............................15

3 - STARTING UP....................................................................................................................16

4 - STOPPING THE MACHINE................................................................................................16

5 - USING THE MACHINE.......................................................................................................17

F - USE OF THE PLASMA SYSTEM.................................................................................................18

1 - CUTTING TO A PROGRAM: SIMPLIFIED PROCEDURE.................................................18

2 - USE OF NERTAJET 40i ......................................................................................................22

3 - CONSUMABLES FOR TORCH OCP100 ...........................................................................23

4 - CUTTING PARAMETERS ..................................................................................................24

5 - USE OF FLEXCUT 125 CE LC125M ..................................................................................24

6 - CONSUMABLES FOR TORCH LC125M ...........................................................................24

7 -USEFUL INFORMATION FOR ADJUSTING THE PARAMETERS ..................................25

8 - RECOMMENDATIONS FOR START AND END PORTIONS............................................27

G - MAINTENANCE...........................................................................................................................29

1 - SERVICING.........................................................................................................................29

2 - SPARE PARTS EASYTOME...............................................................................................31

3 - SPARE PARTS EASYTOME ESSENTIAL...........................................................................33

4 - BLOCK DIAGRAM ..............................................................................................................34

5 - PNEUMATIC DIAGRAM .....................................................................................................35

PERSONAL NOTES ..........................................................................................................................36

8695 4387

II EASYTOME

INFORMATIONS

DISPLAYS AND PRESSURE GAUGES

The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be

considered as indicators.

REVISIONS

REVISION H 10/18

DESIGNATION

PAGE

Created in English

8695 4387 / H

EASYTOME A-1

A - IDENTIFICATION

Please report the registration number of your appliance in the table here below.

Please provide this information whenever you contact us.

Machine type

EASYTOME

year of manufacture

20xx

Serial number of the product

AFxxxxxxx

8695 4387 / H

B-2 EASYTOME

B - SAFETY RULES

General information: please refer to the document about the "SAFETY RULES" ref. 8695-7050

1 - AIRBORNE NOISE

1 - CERTIFICATION OF THE MEASURING SITE

The machine has been tested in the workshop in Pont Sainte Maxence:

5 place Chatelier

60700 PONT SAINTE MAXENCE

FRANCE

Qualification has been recorded in a report

n°17563386/1

2 - SOUND PRESSURE MEASUREMENT

The values are stated in weighted equivalent sound level (LAeq)

The measuring unit is dB (A): A-weighted decibel

The measurements were made 1.6 m away from the ground with a FUSION sound level meter, no 10925,

inspected by an approved laboratory (LNE).

3 - MEASUREMENTS (see next page)

8695 4387 / HB - SAFETY RULES

EASYTOME B-3

Refer to the special instructions supplied with the equipment.

FLEXCUT125CE

Measuring conditions

Intensity

85 A

125 A

Material

Carbon steel 8mm

Carbon steel 20mm

Gas

Compressed air

Leq. = Equivalent A-weighted acoustic pressure level

Lpc. = Peak acoustic pressure level

B - SAFETY RULES 8695 4387 / H

B-4 EASYTOME

2 - SPECIAL SAFETY RULES

MAINTENANCE CONDITIONS, CONDITIONS OF USE

No object is to be placed on the rolling tracks

For installation or maintenance operations, the operator must use the lifting eyes provided for that

purpose and shown on the drawing (see Handling section).

STABILITY

Do not climb on the cable drag chain.

Before handling plates, make sure that the safety of persons and property is protected.

The machine must be anchored to the floor (see layout paragraph).

Before using the machine, make sure that all the guards are in place.

No maintenance may be carried out on the machine when it is supplied with power.

Switch off the power source while changing the wearing parts of the torch if the plasma process is

being used.

CONDUCTING MAINTENANCE ON PIECES

The equipment for handling workpieces that have been or need to be cut is not part of the supply

and is to be provided by the customer. The customer must therefore take protective measures

appropriate for the equipment for handling the workpieces

CAUTION: While handling the metal plates to cut, take the necessary

precautions to avoid impacts on the machine and the rolling tracks.

Impacts on these elements could lead to squareness faults and

therefore unsatisfactory cutting.

8695 4387 / H

EASYTOME C-5

C - DESCRIPTION

Numerically controlled monobloc plasma cutting

machine that is particularly suited to industries that

use steel, stainless steel and aluminium.

The main intended applications are those of iron

workers, metal workers, air processing, air-

conditioning, ventilation, refractory industries,

workshops producing in small and medium runs or

support production.

The machine will be equipped with:

A plasma system with a NERTAJET 40i OCP

100 or FLEXCUT125 CE torch capable of cutting

steel, stainless steel and aluminium with air

NB: another plasma system may be used

providing it does not operate with HF.

Optional :

Possibility to add :

a pipe-cutting mandrel,

a micro-vibrations engraving marker

others on request

The NC system with the GALAAD drawing/tool

path software may also be connected to a

programming centre.

It is integrated into the control console.

Its compact dimensions make it easy to carry and

quick to install.

The extraction table incorporated into the machine

may be connected to any extraction and/or filtration

system.

1 - MECHANICAL ASSEMBLY

This is a monobloc machine that is made up of a

very rigid mechanically welded frame that is placed on

the floor on several feet.

The cross carriage is fitted on the beam. It is guided

by two slide rails and driven by a brushless(*) geared

motor and rack assembly.

The numerical tool holder has a 100 mm travel

range and is fitted with a step motor, with plate sensing

mounted on the carriage.

Two longitudinal guide assemblies are fitted to the

frame, each with a slide rail and reverse rack. Racks

are fitted to the rails to move the beam.

The high-speed feed speed of EASYTOME is :

- Step motor version : 20 m/min,

- Step motor version : 21 m/mn

The electrical control cabinet contains all the

electrical and electronic equipment for controlling the

machine and a turning numerical control console to

allow the operator to control the machine.

C - DESCRIPTION 8695 4387 / H

C-6 EASYTOME

2 - CUTTING TABLE

This is a mechanically welded box fastened to the

floor between the machine frame, with an outlet for

connection to an extraction system.

Depending on the machine model, the table may be

divided into several sections.

For this table, we recommend the use of extraction

with filtration that is suited to machine performance.

Thanks to its 750 mm height and rails incorporated

very close to the table, loading and unloading of parts

and plates is very easy.

One or more removable supporting frames are

placed on the box.

They have easily replaceable plate support irons.

On EASYTOME 1515/1530/2040, grating with a

50x50 mm(*) mesh hold the cut parts in the event of

scrap. They are replaceable.

Several slag boxes are provided at the back of the

table and are removable for cleaning.

3 - POWER SYSTEMS

The machine has a digital power system, using either step technology as regards EASYTOME Essential or

brushless technology as regards EASYTOME 1020/1515/1530/2040.

4 - CONSOLE

Version EASYTOME

Version EASYTOME Essential

The control console includes:

A touch screen in EASYTOME and a standard screen in EASYTOME Essential

One or more emergency stops

All the controls required for starting up

The drawing and tool path software for nesting simple parts or importing programs in the form of ISO

codes from nesting software such as MAGICNEST 01 or 10 installed on an outside station.

A manual machine movement interface

A plasma cycle control interface including a parameter database.

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