Lincoln C Series Manual de usuario

ELECTRONIC LUBE METER

MODEL 905

Series "C"

GENERAL

The Electronic Preset Meter (EPM) is designed speciﬁcally to

meter and dispense bulk ﬂuids for servicing automobiles, trucks,

buses, construction equipment, and similar applications. The

meter is lightweight, rugged and has a comfortable grip. The

meter is designed speciﬁcally to dispense motor oils (S.A.E.

5-50), gear oils (S.A.E. 80-240), automatic transmission ﬂuid,

and hydraulic ﬂuid. The 905SF is designed speciﬁcally to

dispense anti-freeze (Ethylene Glycol), windshield wiper

ﬂuid solution, and brake ﬂuid.

A superior rugged, shock-resistant design for demanding

environments.

METER IS NOT FOR RESALE MEASUREMENT OF FLUID.

OPERATION

This unit can be programmed to dispense in quarts, liters, pints,

and gallons. You can program any batch size in a matter of

seconds. A 5-digit liquid crystal display, accurate to the second

decimal point, shows the exact amount of ﬂuid dispensed.

The EPM meter uses 4 replaceable AA batteries and is

calibrated at the factory. The meter can also be recalibrated

easily in the ﬁeld.

Electronic accuracy will help you save time and money. The

preset feature will allow users to perform other service tasks

while ﬂuid is dispensed.

TYPICAL APPLICATIONS

• FleetMaintenanceShops

• IndustrialAssembly

• QuickLubeFacilities

• Dealerships

• ConstructionandMiningEquipment

• GeneralAutomotiveServiceCenters

• SpecialtyServiceandRepairShops

IMPORTANT NOTE: The automatic nozzle requires 60 PSI

to open and function properly. A pump exceeding 60 PSI is

required for adequate ﬂow and proper operation. A pump ratio

of at least 3:1 is recommended.

FEATURES

• OvalGearDrivenMeter

• Durable,RuggedDesign

• RubberBoot

• Large,Easy-to-ReadLCDDisplay

• EaseofOperation

• CEApproved

• TotalizationinLitersandGallons

• DeliveryinLiters,Quarts,Pints,Gallons

• AutomaticNon-DripNozzlewithmanualshut-offfeature

• Max.TotalizerNumber:99,999GallonsorLiters

• Max.DispenseVolume:99,999Units

• Max.PresetVolume:99.9Units

• CalibrationFactorforDifferentFluids

• ChangeableUnitsofMeasure

• OneProgrammablePreset

• TotalandResettableTotal

• Minimum20,000CyclesonBatteryLife

• LowBatteryIndicator

• LowBatterySafetyLockOutFeature

• UsesStandardAABatteries

• In-LineSwivelStandardWithAllMeters

• AutomaticShut-OffatPresetAmount

• EmergencyElectricalShut-Off

• PrecisionControlValveOperation

Electronic Preset Meter

FORM 403760 Section - F22 Page - 23F

(IOM-134-01 P/N 53400-134 Rev. 1)

SEPTEMBER2008

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Disclaimer

The user/purchaser is expected to read and understand the information provided in this

manual, follow any listed Safety Precautions and Instructions, and keep this manual with the

equipment for future reference.

The information in this manual has been carefully checked and is believed to be entirely

reliable and consistent with the product described. However, no responsibility is assumed for

inaccuracies, nor does Badger Meter, Inc. assume any liability arising out of the application

and use of the equipment described.

Should the equipment be used in a manner not specified by Badger Meter, Inc., the protection

provided by the equipment may be impaired and the warranty voided.

Questions or Service Assistance

If you have questions regarding the product or this document contact:

Badger Meter, Inc.

P.O. Box 245036

Milwaukee, WI 53224-9536

Telephone: (414) 355-0400

(877) 243-1010

Fax: (414) 355-7499

(866) 613-9305

On the Web: www.badgermeter.com

or call your local Badger Meter representative.

Product Identification Information

Record the product identification numbers from the nameplate here.

Model Number _______

Serial Number _____________

Tag Number _______________(if applicable)

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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Form 403760 Page Number - 2

Table of Contents

Operation & Features

Table of Contents................ ...........................................................................1

Explosions and Fire Hazards.................................................2

Meter Hazards .......................................................................3

METER BUTTONS.............. ...........................................................................4

LCD DISPLAY..................... ...........................................................................4

METER INSTALLATION..... ...........................................................................5

Relieve System Pressure..........................................................................5

Grounding...................... ...........................................................................5

Flushing Procedure....... ...........................................................................5

Apply Meter to Hose...... ...........................................................................6

Apply Nozzle to Meter ... ...........................................................................6

METER OPERATION.......... ........................................................................... 7

Manual Mode ................ ...........................................................................7

Auto Batch Mode .......... ...........................................................................7

OPERATING MODE FUNCTIONS .................................................................8

Re-settable/Accumulated Totals................................................................8

Emergency Override ..... ...........................................................................8

SERVICE............................. ...........................................................................9

Low Battery Icon............ ........................................................................... 9

Changing the Battery..... ...........................................................................9

CHANGE FACTORY SETTINGS..................................................................10

Programming................. .........................................................................10

Change Unit of Measure .........................................................................10

Change Scale Factor..... .........................................................................11

Save Changes............... .........................................................................11

Verify Changes........................................................................................11

CALCULATE SCALE FACTOR.....................................................................12

Absolute Scale Factor ... .........................................................................12

Chart of Scale Factors... ......................................................................... 13

Sample Fluids, Viscosities and Scale Factors......................................... 13

Specifications...................... .........................................................................14

Parts Drawings.................... ................................................................15 to 18

Troubleshooting................... ......................................................................... 19

Warranty.............................. ............................................................back cover

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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Form 403760 Page Number - 3

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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Form 403760 Page Number - 4

METER BUTTONS

Used to enter the batch quantity to be dispensed.

Total

Used to display the accumulated total of fluid dispensed as

well as the re-settable total during Auto Batch and Manual

Mode.

Auto

Used to enter and exit the Manual or Auto Batch mode.

Reset

Used in the Manual Mode to clear the dispensed quantity.

Used in Auto Batch Mode to clear the dispensed quantity and reset the meter for the next

batch.

Used to reset the resettable total dispensed while pressing the TOTAL button.

Shut-Off or Stop

Used to stop the flow through an Emergency Override.

Meter Display

1. Displays re-settable total, accumulated

total, and Scale Factor

2. Displays Unit of Measure

3. Arrows - Not Used On This Version

4. Preset Batch quantity

5. History Icon – Not Used On This Version

6. AUTO is an indicator of the meter being in

Auto Batch mode

7. Low Battery icon

LCD Dis

7 6 4

1 2

LCD DISPLAY

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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Form 403760 Page Number - 5

Explosion and Fire

Movement of fluids through the dispensing

system creates static electricity. Static electricity

can cause volatile fumes resulting in an

explosion and fire. The dispensing system must

be grounded.

Pressurized Equipment

This equipment stays pressurized until the

pressure is manually relieved. To reduce the risk

of injury from fluid spray from the meter, follow

the Pressure Relief Procedures when you:

•Are instructed to relieve pressure

•Stop dispensing

•Check, clean, or service any system

equipment

•

Clean or install nozzles

METER INSTALLATION

Relieve System Pressure

1. Turn off the power supply to the pump or

close the shutoff valve.

2. Dispense any fluid in the system into a waste

container by opening the meter(s).

3. Open all bleed-type master air valves and

fluid meter(s) in the system.

4. Leave the meter(s) open until ready to

pressurize the system.

Grounding

1. Grounding reduces the risk of static sparking.

Ground all system components according to

local, state, and federal codes. Consult the

pump user's manual and other system

components to ground the following:

2. Pump: follow manufacturer's

recommendations.

3. Air and Fluid Hoses: use only grounded

hoses.

4. Air Compressor: follow manufacturers

recommendations.

5. Fluid Supply Container: follow the local code.

Flushing Procedure

NOTE: If the system has multiple dispense

positions, begin at the position farthest from

the pump and move toward the pump.

1. Close fluid dispense valves at every position.

2. Once the main fluid outlet valve at the pump is closed, the air pressure to the pump motor is

properly adjusted and the air valve is opened.

3. Slowly open the main fluid valve.

4. Place the hose end in a waste container. Make sure hose is secure so no fluid leaks during

flushing.

5. Slowly open the dispense valve and allow enough oil to pass through it to ensure that the

system is clean.

6. Close the valve and repeat for all dispense positions.

If this installation is new or if the fluid in the

lines is contaminated, flush the system

before installing the meter(s).

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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Form 403760 Page Number - 6

ttach the Nozzle

Apply Meter to Hose

Close the drain valve before starting this procedure.

1. Attach swivel to meter. Apply thread sealant to the male

end of the hose. Recommended sealant is Loctite® 243.

2. Insert the metal end of the hose into the swivel. Tighten

completely with an open ended, adjustable, wrench.

NOTE: The threaded end of the meter always has female threads.

The metal end of the hose must have male threads.

Apply thread sealant, Loctite® 243 or equivalent, to the male end.

The inlet and outlet swivel connections are either 1/2" NPT or 1/2"

BSPP, depending on meter model.

Apply Nozzle to Meter

1. On the opposite end, apply sealant to the end of the

nozzle. Recommended sealant is Loctite® 243.

2. Thread the nozzle onto the meter. Screw it in tightly with

an open ended, adjustable, wrench.

3. Open all dispense position shut-off valves. Start the

pump to pressurize the system.

4. Before use, to ensure accuracy, purge all air from the

fluid lines and dispense valve(s).

ttach the hose

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

___________________________________________________________________________________________________________________________________________________________________________________________

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Form 403760 Page Number - 7

METER OPERATION

NOTE: The keypad Auto button is used to toggle between Manual Mode and Auto Batch Mode.

Manual Mode

In the Manual Mode the meter operates as a free flow dispensing handle.

1. Pull the trigger to begin the flow.

2. The display shows the amount of fluid dispensed.

3. When the desired amount of fluid has been dispensed,

release the trigger to stop the flow.

4. Press the button once to reset the counter display to

zero.

Auto Batch Mode

To enter the Auto Batch Mode from the Manual Mode press the button. When in the Auto

Batch Mode the AUTO icon displays and the batch quantity shows in the lower, right hand side of

the LCD display.

1. Change the batch size by pressing the , and/or buttons.

a) Press the 10 button to increase the batch amount in increments of 10 units.

b) Press the 1 button to increase the batch amount in increments of 1 unit.

c) Press the 0.1 button to increase the batch amount in increments of 0.1 units.

2. Pull the trigger to begin the flow.

•The solenoid valve automatically locks the

dispensing valve in the full open position.

Auto Batch Mode

3. Release the trigger, allowing it to fall back.

4. The flow automatically shuts off after the batch quantity has dispensed.

5. After the batch quantity has been dispensed the meter is a free flow-dispensing handle until

the reset button is depressed.

•To top off the fluid, pull the trigger to begin the flow and release it when the desired amount

has been pumped.

NOTE: In case of an emergency or to interrupt a batch, the meter is equipped with an Emergency

Override. (See Emergency Override)

6. Press the button when finished. The display resets and the meter is now ready for the

next batch to be dispensed.

The meter always locks in the maximum open position.

Manual Mode

Batch

Size

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

___________________________________________________________________________________________________________________________________________________________________________________________

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Form 403760 Page Number - 8

OPERATING MODE FUNCTIONS

These functions operate the same in Manual Mode and Auto Batch Mode.

Re-settable/Accumulated Totals

The meter has two flow totalizers. One is Re-settable Total. The other is Accumulated Total.

1. To see the Accumulated Total and the Re-settable Total:

•Press and hold the button to see the Accumulated Total.

•Continue holding the button.

•After three (3) seconds the display changes to the Re-settable Total.

2. Resettotal displays the total fluid dispensed since the Re-

settable Total was last set back to zero.

3. Press the button while viewing Resettotal to set it back

to zero.

4. Release the button to return to the operating display.

NOTE: The Accumulated Total cannot be reset unless the user changes from English units to metric units

or from metric to English units. (See Change Factory Settings, Change Unit of Measure).

Emergency Override

In case of an emergency or to interrupt a batch, the meter is equipped with an Emergency

Override.

1. Press the red button on the meter to activate the Emergency Override.

The override closes the valve, immediately stopping fluid flow.

2. After an Emergency Override, batching can continue by pulling up on the trigger.

Error Code

SF0 (Scale Factor 0) The Scale Factor setting for the meter is 0.000.

•You must set a non-zero value to properly measure fluid being dispensed.

•To input a valid Scale Factor for the meter follow the instructions in the “Change Factory

Settings” section of this manual.

All other Error Codes are for factory purposes only.

To clear the meter, press .

Re-settable Total

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

___________________________________________________________________________________________________________________________________________________________________________________________

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Form 403760 Page Number - 9

SERVICE

Low Battery Icon

When the batteries need changing a progression of warnings appears on the meter screen.

First Warning: the Low Battery icon appears in the lower left

corner of the display. That means the batteries are low and need

to be changed.

Second Warning: Battery icon flashes. The battery power is too

low and meter functions are disabled.

Changing the Batteries

The battery compartment is located in the lower case on the underside of the trigger guard.

1. Turn the unit over.

2. Unscrew the two screws. Remove the battery door to expose the batteries.

3. Replace the old batteries. The meter takes 4 AA, alkaline, batteries.

NOTE: Battery polarity markings are inside battery compartment.

4. Dispose of used batteries properly, according to local regulations.

NOTE: Changing the batteries does not affect any of the programmed values or totals.

Low Battery

icon

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

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