Lincoln Electric PIPELINER 200D KUBOTA Manual de usuario

Pipeliner®200D

Publication E6.132 4/05

Web Update 5/08

.lincolnelectric.com

TECHNICAL SPECIFICATIONS

ENGINE DRIVEN WELDERS

(1)

No. Dimensions

Product Rated Output Output Engine of HP & Speed H x W x D Net Weight

Name Current/Voltage/Duty Cycle Range Model Cyl. (rpm) inches (mm) lbs (kg)

Pipeliner®200D 200A DC/40V/60% 40-300 DC Kubota®4 27.8 @ 1600 45.5 x 24.0 x 68.0 1311

1750 watts V2403M (1156 x 610 x 1727) (595)

DC Auxiliary Power EPA Tier 4i

120V DC

(1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle, 250 amps, 30 volts at 35% duty cycle.

200 Amp DC Diesel Engine Driven Welder

1.75

Output

Input

Advantage Lincoln

• Pure DC Generator Welding Output

− Produces the welding arc preferred by pipeline operators and

contractors for precise code consistency!

• DC Exciter

− Supplies pure DC current to the welding generator as desired by the

most discriminating operators.

• All Copper Windings

− Enhances arc stability for a really smooth, high performance arc.

• Custom Arc®Dial

− Dial in the right arc, right now! 150 RPM high idle OCV adjustment

for enhanced fine tuning on pipe. (See inside)

• Five Current Ranges with Overlap

− For stick welding and other processes where slope control is

desired. Fine-tuning within each range.

• 200 Amps Output @ 60% Duty Cycle

− Welds up to 7/32" (5.6 mm) low hydrogen electrode.

• Reliable Industrial Diesel Engine

− 4-Cylinder water-cooled Kubota®engine with electronic governor for

precise speed control.

− Standard engine gauges allow you to monitor performance at a

glance.

The Pipeliner®200D, our 200-amp diesel engine driven

welder, continues the long established reputation of Lincoln’s

200 amp pure DC generator welder for the cross-country

pipeline welding industry. This is the diesel version of the

Pipeliner®200G gasoline engine driven product. t is similar

to the older SA-200 and Classic®gasoline engine driven

products manufactured for years, many of which are still

in use today. The Pipeliner®200D continues to use a DC

exciter, as requested by the most discriminating operators.

The Pipeliner®200D runs at a speed slower than the more

common 1800 RPM units, making this industrial product

unique and especially suited to the needs of cross-country

pipeline operators.

Processes

Stick, Flux-Cored(1), Gouging

Pipeliner®200D

[2]

A CLOSER LOOK

PERFORMANCE

Arc Per ormance

• Pure DC generator welding arc is preferred by pipeliners and

contractors for precise code consistency.

• DC exciter for supplying pure DC current to the welding generator as

desired by the most discriminating operators.

• All copper windings enhance arc stability.

• Custom Arc®150 RPM high idle (OCV) adjustment range —

enhanced fine tuning for performance on pipe.

• 200 amps DC @ 60% duty cycle, 104˚F (40˚C). Weld up to 7/32”

(5.6mm) low hydrogen electrode.

• Gouge with up to 5/32" (4.0 mm) carbons.

DC Auxiliary Per ormance

• 1,750 total watts of DC auxiliary power from a single 120V outlet for

grinders and lights. DC power is less likely to bog down a grinder

compared to AC power. (Not for use with AC voltage equipment.)

FEATURES

• Quiet, smooth-running, 4-cylinder, water-cooled Kubota®industrial

diesel engine with electronic governor for precise speed control.

• Noise at 200A/40V rated output: 97.9 dB sound power (Lwa),

73.6 dBA at 23 ft. (7 m)

• Five overlapping current ranges for stick pipe welding and other

processes where slope control is desired. Fine-tuning within each

range provides precise control.

• Gauges indicate oil pressure, engine temperature and battery charg-

ing amps.

• Single-side engine access for easy routine maintenance.

• Oil drain system is standard. Includes ball valve and hose to direct

oil beyond the base of the machine.

• Compact size for installation on truck beds.

• Local/Remote switch and remote receptacle are factory installed to

allow easy connection of the optional remote control.

Stick Welding

• Optional K924-5 Remote Control Kit for stick welding includes

remote box and 100 ft. (30.5m) cable. Make fine current adjust-

ments at the work, not back at the welder.

Wire Welding

• Optional Wire Feed Module for CV-wire welding. Increases produc-

tivity and reduces welding costs. Use LN-25 or LN-15 Across-The-

Arc wire feeders. Built-in contactor for “cold-tip” electrode. (When

CV wire welding with optional Wire Feed Module, idler may need to

be set to “high” position for low current processes.)

• Optional K2464-1 Remote Control Kit for stick and wire welding. For

machines that have the K623-1 Wire Feed Module installed. Make

output adjustments up to 100 ft. from the machine.

1. Current Range Selector

2. Idler Control Switch

3. On/Off Switch

4. Engine Protection Light

5. 120V DC Receptacle

6. Engine Temperature Gauge

7. Battery Charging Ammeter

8. Engine Oil Pressure Gauge

9. Fine Current Adjustment

10. Engine our Meter

11. Start Button

12. Glow Plug Button

13. Local/Remote Control Switch

14. Local/Remote Control Receptacle

15. 15 Amp Fuse for auxiliary receptacle and remote

16. Custom Arc®igh Idle Speed (OCV) Adjustment Dial

10.

11.

12.

14.

13.

15.

16.

Key Controls

Use the igh Idle (OCV) engine speed

adjustment dial to change the heat input to the arc:

• Set the arc in the machine’s “sweet spot”.

• Dial in a softer or more digging arc.

• Reduce root pass internal undercut, especially on X60 and X70 pipe.

• Stack iron faster with low heat and a clear puddle on fill passes.

• Avoid arc breaks. Avoid slag that crowds the arc.

• Control fusion on the cap pass with good puddle size and clarity.

.lincolnelectric.com

Pipeliner®200D

.lincolnelectric.com

[3]

A CLOSER LOOK

QUALITY AND RELIABILITY

• Engine hour meter to track scheduled maintenance.

• Automatic engine shutdown protection for low oil pressure or high

water temperature.

• Electronic engine idler extends engine life and reduces fuel

consumption.

• Attractive and durable pearlescent gray finish paint.

• Manufactured under a quality system certified to ISO 9001

requirements.

• Three-year Lincoln warranty on welder. (Engine is warranted

separately by the manufacturer).

MACHINE SPECIFICATIONS

ENGINE SPECIFICATIONS

Engine Operating Fuel

Model Description Horsepower & Displacement Ignition Capacities Speeds Consumption

Kubota®4 Cylinder 27.8 HP @ 1600 RPM Compression F EL: F LL LOAD 0.9 Gals./Hr

V2403M 4 Cycle gnited 15 Gals (57 Ltrs) 1,600 RPM (200A/28V) 3.4 Ltr/Hr

(Diesel)(3) Water-Cooled 149 cu in

EPA Tier 4i Diesel Engine (2.4 ltrs) OIL: HIGH IDLE 0.5 Gals/Hr

Cast ron Cylinders 8.0 Qts (7.6 Ltrs) 1,450-1,600 RPM (adjustable) 1.7 Ltr/Hr

Block / Crank Case COOLANT: LOW IDLE 0.4 Gals/Hr

9.5 Qts (9.0 Ltrs) 1,400 RPM 1.4 Ltr/Hr

(1) Based on a 10 minute period. High Altitude: For maximum rating, derate the output 4% for every 1,000 ft. (300 m) above 4,900 ft. (1,500 m).

(2) Height is to top of exhaust elbow. Case height is 40.9 in. (1039 mm).

(3) Engine warranty for U.S. and Canada is 2 years/2,000 hours, 3 years major components. Some component limitations exist for Canada. See warranty statement for details.

Product Ordering Rated DC Output(1) DC Current Generator Dimension Weight

Name Information Description Current/Voltage/Duty Cycle Fine Adjustment Range Power H(2) x W x L lbs. (kg)

Pipeliner®200D K6090-11 200 Amp Lincoln “Plus” Rating 40 - 300 Amps 1750 Watts 45.5 x 24.0 x 68.0 in 1311

DC Welder 200A /40V/60% DC Auxiliary Power (1156 x 610 x 1727mm) (595)

220 - Max

All Copper NEMA Rating 160 - 240 15 Amps @

Windings 200A / 28V / 60% 120 - 190 120V DC

80 - 130

Pure DC Power Min - 90

Generator

C U S T O M E R A S S I S T A N C E P O L I C Y

The business of The Lincoln Electric Company®is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of

our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to

inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not

in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume

any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or

implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is

specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the

customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

PIPELINER®200D K6090-11

RECOMMENDED GENERAL OPTIONS

Spark Arrestor Kit K903-1

Medium Welder Trailer with Duo- itch™: 2" Ball/Lunette Eye itch K2636-1

- Fender & Light Kit K2639-1

- Cable Rack K2640-1

Service Indicator Kit K1858-1

Stainless Steel Sheet Metal Kit K2423-1

RECOMMENDED STICK OPTIONS

Accessory Kit, 400 amp K704

Accessory Kit, 150 amp K875

Remote Control K924-5

RECOMMENDED WIRE FEEDER OPTIONS

Wire Feed Module K623-1

Remote Control Kit (Stick &Wire) K2464-1

LN-25 PRO Wire Feeder K2613-1

Magnum®350 Innershield®Welding Gun K126-2

Drive Roll and Guide Tube Kit, .068"-.072" (for LN-25 PRO) KP1697-068

Drive Roll and Guide Tube Kit, 5/64" (for LN-25 PRO) KP1697-5/64

TOTAL:

THE LINCOLN ELECTRIC COMPANY®

22801 St. Clair Ave., Cleveland, O 44117-1199 • 216.481.8100 • www.lincolnelectric.com

PIPELINER®200D ORDER FORM

PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE

RECOMMENDED OPTIONS

Accessory Kit

For stick welding. Includes 20 ft. (6.1 m)

#6 electrode cable with lug, 15 ft. (4.6 m)

#6 work cable with lugs, headshield, filter

plate, work clamp, electrode holder and

sample pack of mild steel electrode. 150

amp capacity.

Order K875

Remote Control

Remote control rheostat permits machine

output changes up to 100 ft. (30.5m) from

the machine. Plugs into receptacle on

control panel.

Order K924-5

WIRE FEEDER OPTIONS

Wire Feed Module

Provides constant voltage (CV) output

with improved arc stability for Innershield®

welding. Recommended wire feeder is

LN-25.

Order K623-1

Remote Control Kit (Stick & Wire)

For Classic®& Pipeliner®machines that

have the wire feed module. Contains

a rheostat for stick output, a

potentiometer for wire output and

100 ft. (30.5m) of control cable.

Order K2464-1

LN-25 PRO Wire Feeder

Portable CC/CV unit for flux-cored and

MIG welding with MAXTRAC®wire drive

system. Includes Gas Solenoid & Internal

Contactor. Requires Wire Feed Module.

Order K2613-1

Magnum®350 Innershield®Gun

( or LN-25 PRO)

For self-shielded wire with 15 ft. (4.5m)

cable. For .062"-3/32"

(1.6-2.4 mm) wire.

Order K126-2

Drive Roll and Guide Tube Kit

( or LN-25 PRO,)

For cored or solid steel wire.

Order KP1697-068

for .068"-.072" (1.8 mm)

KP1697-5/64

for 5/64" (2.0 mm)

GENERAL OPTIONS

Spark Arrestor Kit

Attaches to muffler exhust tube. Virtually

eliminates spark emissions.

Order K903-1

Medium Welder Trailer

For heavy-duty road, off-road, plant and

yard use. Includes pivoting jack stand,

safety chains, and 13" wheels. Stiff .120"

welded rectangular steel tube frame

construction is phosphate etched and

powder coat painted for superior rust and

corrosion resistance. Low sway

suspension gives out-standing stability

with manageable tongue weight. Wheel

bearings are packed with high viscosity,

high pressure, low washout Lubriplate®

grease. Includes a Duo- itch™:a 2"

Ball/Lunette Eye combination hitch.

Overall width: 60".

Order:

K2636-1 Trailer

K2639-1 Fender & Light Kit

K2640-1 Cable Rack

Service Indicator Kit

Provides a GO/NO-GO visual indication

of air cleaner element useful service life.

Filter service based on restriction

readings allows the longest life possible

from the filter and best engine protection.

Order K1858-1

Stainless Steel Sheet Metal Kit

Stainless steel roof and doors. Also

includes decals (mounted), door latches,

door hooks, bumpers and all required

mounting hardware. Fits K6090-9 and -10

Pipeliner®200D and K1643-1 thru -10

Classic®300D

Order K2423-1

STICK OPTIONS

Accessory Kit

For stick welding. Includes 35 ft. (10.7 m)

2/0 electrode cable with lug, 30 ft. (9.1 m)

2/0 work cable with lugs, headshield, filter

plate, work clamp and electrode holder.

400 amp capacity.

Order K704

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