Lincoln Electric Magnum Manual de usuario

Arc Welding Guns

for Semiautomatic Gas-Shielded Welding

Optimize Your Welding System!

Featuring Our New

Magnum EXPRESSTM Package

(see page ...24)

Wire

Power Source

Feeder Gun Connector Gun Gun Consumables The Lincoln Welding Arc

A Total System Focused on Arc Welding

Making good welds is a lot like making good music.

A carefully tuned set of instruments perform together in pleasing harmony.

A power source, welding wire, wire feeder and a Lincoln Magnum Gun

perform in harmony to produce one great weld after another.

Critical Links:

A Systems Approach

Why Choose a Lincoln

Welding System?

Productivity, Ease-of-Use, Peace-of-Mind

•

Technical assistance, cost reduction

and productivity programs

•

Hundreds of welding field sales engineers

•

Thousands of knowledgeable and

responsive Lincoln distributors

•

Innovative approach to product

designs and customer solutions

•

Global presence

• Magnum's Patent Pending

Handle grip design

provides balance, reduces

operator fatigue and offers

a sure, confident grip

Comfortable Handle

• Three Layer Insulated

Gooseneck Construction

• Durable Abrasion-Resistant

Gun Cable Outer Jacket

• Proprietary Wound Liner

Durable Construction

• Guaranteed Parts and Service

Support wherever you are

Complete Support Systems

• Quick-change gooseneck

• Screw on (Not Crimped) Gun

Cable Connections

• Spare Trigger Lead

• One Piece Trigger Assembly

Field Serviceable

1. Choose operating

amperage range

2. Select a specific gun

3. Select a gun connector

4. Select additional consumables

Easy to Specify & Order

• Interchangeable Gun

Connectors, Nozzles and

Goosenecks

• Large Selection of Industry

Standard Nozzle and Contact

Tip Types

Adapts to Your Application

What you should

know about

Guns

Optimize Your Welding System!

Magnum guns are designed by a total welding systems

company. Many other gun companies deliver guns . . .

and only guns.

That's not always the best solution. Why? Because the

gun is not the only component, or critical link in the

welding system.

Here at Lincoln Electric, we design, test and re-test the

performance of every component in the arc welding

system. We are one of the only manufacturers in the

industry that brings welding equipment, wire, parts,

service and expertise from a single, focused team.

That means we can commit to delivering total process

solutions – from the power source to the wire and feeder –

to the gun that delivers the arc.

We study how the gun delivers not only wire, but welding

current and shielding gas to the weld – your weld. We

assure that our gun is designed to work with the equipment

purchased, and that it is rugged enough to work in service

for a very long time. Optimize the welding system with

Magnum Guns from Lincoln Electric.

Magnum

Guns

PRODUCTIVITY

• One-piece modular trigger assembly is molded out of high

heat resistant thermoset material to withstand heat and

spatter and ensure long life.

• Gun tube design optimizes fine wire welding performance.

The outside of the gun tube is armored with an electrically

insulated metal jacket, eliminating wear problems of other

softer insulation materials.

• The gun tube is buffed to a high shine which helps reflect

radiant heat from the weld.

• Abrasion-resistant, extruded rubber jacket adds strength

and long life to the cable.

• Repairable cable connections and a spare internal trigger

lead allow user to easily service the cable.

• Liners made with a spring steel jacket and a low

friction core are available for feeding aluminum wire.

• The fiberglass handle with non-slip grooves is designed

to minimize size and maximize comfort and control.

• Gun cable contains a pure copper conductor with high

strand count for cool operation and maximum flexibility.

EASE-OF-USE

• Can be connected to virtually any wire feeder in the

industry.

• Improved, more intuitive part numbers for easier

reference and ordering.

• Adjustable hanger provides convenient means for storing

guns between welds.

• Magnum gun expendables are compatible with other

leading brands.

PEACE-OF-MIND

• Lincoln Electric provides technical assistance, cost

reduction and productivity programs.

• When Magnum guns increase your productivity and

welding quality right out of the box…everybody wins.

• The welding gun is the final critical link in your welding

performance – why risk all your research and investment

on less than Magnum?

• Optimize Your Welding Systems!

Not Only Will Magnum Guns Optimize

Your Welding System, But They’ll Also Increase…

Don’t Be Under Gunned!

Gun Consumables

Match an Industry

Standard Design

Rotatable Gooseneck (Gun Tube)

• Just loosen a single Allen screw to unlock

and rotate the gooseneck into a position

that is most comfortable for your

current job

• Especially useful to complete high quality welds

even in tight spaces or awkward joint locations

Rotatable Gun Hanger

• Hang your gun anywhere, any way

One Piece Replaceable

Trigger Assembly

• Easy to replace as a unit—simply plug in

a new assembly

• Can also be opened and serviced

• High quality silver contacts for long life and

clean electrical signals

• Full travel mechanical trigger mechanism

(NOT a micro-switch) can be easily felt

through a welding glove

Comfortable Handle Design

• Patent Pending Magnum Grip Design—Unique grip

design provides balance, reduces operator fatigue

and offers a sure, confident grip

• Natural Grip Trigger position feels right from the

first minute of the day to the end of the Shift

Rugged Strain Relief System

• Enhances feedability by reducing acute gun cable angles

• Protects your cable liner

Pure copper conductor

with high strand count

for cool operation and

maximum flexibility

Gun connectors for all

popular feeders 400 amp Dual Procedure and

Dual Schedule guns provide

an added measure of control

on tough applications

Always Available:

Our Quick-turn Pledge

Need gun consumables or parts in a hurry?

the parts you need. That's our pledge.

Gun Consumables

A Critical Link that Can Make

the Difference

• Industry standard design compatibility

allows use on competitive guns

• Industry standard part numbers are

easy to order

• Wide variety of consumables for

every application

• Tight manufacturing tolerances

deliver consistent arc performance

• Tested durability delivers long life

• Improved electrical conductivity and

wire feedability

• Convenient Packaging Options

- Including Bulk Packages

Gas Diffuser

Standard

Tip Recessed

For Slip-On Nozzle

For Fixed Nozzle

Specialty

Nozzles

Fixed, Tip Flush

Fixed, Tip Recessed

CT-Coarse Thread

Slip-On, Adjustable

Slip-On, Tip Recessed

Nozzle Insulator

Adjustable Slip-on

Coarse Thread

Connectors

Lincoln®

Lincoln Fast-MateTM (Euro)

Miller®

Tweco-Adapted®

Hobart®

ESAB®

Tubes/Goosenecks

60º

45º

82º

Contact Tips

Standard

Heavy Duty

Tapered

Notched

Choose a gun nozzle for your welding style.

Select a gooseneck that will help you get

into tight spaces. Whatever your skill level

or personal style demands, Lincoln has what

you need.

Customize Your Gun!

Multiple nozzle & contact tip types for specific applications

Four Easy

Steps

Choose operating amperage range:

Select an amperage range for your application,

based on your knowledge of the thickness of

material and your equipment capability.

Select a specific gun:

At a glance, you can choose a wire diameter range

and gun type, along with basic wire feeder connection

type and gun cable length—and that simply drives

you to the right gun for your application.

Select a gun connector (Magnum 200–550):

Match your gun to your wire feeder by manufacturer

and/or gun connector type.

Select additional consumables:

- Pick up a pack of extra contact tips.

- Choose a nozzle for your welding style.

- Order replacement gas diffusers or gun liners.

- Select a gooseneck that will help you get

into tight spaces.

Select a Magnum Express.

Use this quick and easy four step process to

select the right gun and all your accessories

Choose a Gun with the Right

Operating Amperage Range

250 amps

200 amps

400 amps

300 amps

500 or 600 amps

100 amps

Magnum 400 Gun

With a longer gooseneck and a higher copper strand

count cable than the 300, the 400 gun is built for

operator comfort when welding with the greater heat

levels generated by higher amperage applications.

Select the 400 for most .045”, .052” or 1/16” MIG,

UltraCore™ or Metalshield®(gas-shielded) operations.

Magnum 550 Gun–500 or 600 amps

Choose our 550 gun equipped with 500 or 600 amp

consumables for high amperage, large wire diameter

welding, including up to .052” and .062” MIG or

3/32–1/8” Outershield®or UltraCore™ (gas-shielded

flux-cored) applications.

Magnum 100L Gun

Extremely small, lightweight gun that's great for most

home, farm and small shop projects, auto-body work

and light maintenance or repair applications. Standard

equipment on current Lincoln SP-135T and SP-175T,

Power MIG®140T, 140C,180T and 180C. Includes gun

connector.

Magnum 300 Gun

This popular Magnum gun is intended for most

.035–.045” wire diameter applications in job shops,

production or manufacturing. Standard equipment on the

current Lincoln Power MIG®350MP wire feeder/welder.

Magnum 200 Gun

A small, lightweight gun intended for light job shop and

fabrication applications. Best suited for welding on thin

materials using .025–.030” wire.

Magnum 250L Gun

Recommended for medium duty job shop and

production applications. Standard equipment on the

current Lincoln Power MIG 215 and Power MIG 255C

wire feeder/welders. Includes gun connector.

Amperage Rating

60% Duty Cycle

CO2Shielding Gas

200 A

Net Weight

9 - 12 lbs.

(4.0 - 5.4 kg)

Wire Diameter Range

.025” - .045”

(0.6 mm - 1.2 mm)

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