Lincoln Electric IDEALARC DC-400 Manual de usuario

Stick TIG MIG Flux-Cored Subarc

Gouging

Processes

DC-400

Order

Advantage Lincoln Multi-Process Switch, Remote Output Control, Deluxe

Adjustable Gas Regulator and Hose Kit, Undercarriage

Reco ended General Options

LN-7, LN-7 GMA, LN-742, LN-8, LN-9, LN-9 GMA, LN-10,

DH-10, LN-15, LN-23P, LN-25, Cobramatic®, NA-3, NA-5,

LT-7

Reco ended Wire Feeders

K1308-11 DC-400 230/460/3/60

K1308-12 DC-400 (w/Multi-Process Switch) 230/460/3/60

K1309-20 DC-400 220/380/440/3/50/60

K1309-21 DC-400 (w/Multi-Process Switch) 220/380/440/3/50/60

Accessory Kit

Reco ended Stick Options

Pro-Torch™ TIG Torches, TIG Module, Docking Kit, Hand

Amptrol™, Foot Amptrol, Remote Control Adapter, Amptrol

Adapter Kit, Water Valve, TIG Control Cable Extension

Reco ended TIG Options

• Large, conveniently located switch akes it easy to

change between CC (Stick/TIG/arc gouging), CV

(MIG/flux-cored) and CV Sub erged Arc odes.

• Arc force control adjusts short circuit current for a

soft arc or a forceful driving arc in the CC (Stick/TIG)

ode.

• Arc control adjust ent changes pinch effect of the

arc to control spatter, fluidity, and bead shape in the

MIG/Flux-Cored ode.

• Capable of stick and DC TIG welding, and air carbon

arc gouging with up to 5/16" (8 ) dia eter carbon

rods.

• Solid state circuitry provides extra long life for

repetitive welding applications.

• Outstanding welding perfor ance with a single range

full output control potentio eter.

• Analog a eter/volt eter are standard.

• ± 10% input line voltage co pensation for aintain-

ing weld consistency.

• Low profile case allows stacking achines up to

three high to conserve floor space. (Stacking not

reco ended when using undercarriage.)

www.lincolnelectric.com

E5.20 11/02

MULTI-PROCESS WELDERS

PHASE

Description

This heavy-duty, industrial, three-phase multi-process power source from

Lincoln Electric scores big in MIG, flux-cored, submerged arc, stick and DC

TIG welding. It's a great choice for arc gouging too. And flexibility doesn’t

mean complicated – the DC-400 is easy to set-up and use. Changeover

between processes is as simple as turning a switch with the factory or field

installed multi-process switch. On-board ammeter and voltmeter make

monitoring of key welding parameters a snap. Inductance and arc force

controls allow the operator to efficiently refine the arc for the job at hand.

Technical Specifications

Dimensions

Product Product Rated Output(1) Input Current @ H(2) x W x D Net Weight

Name Num er Input Power Current/Voltage/Duty Cycle Rated Output Output Range in. (mm) l s.(kg)

DC-400

K1308-11

K1308-12

K1309-20

K1309-21

230/460/3/60

220/380/440/

3/50/60

400A/36V/100%

(450A/38V/60%)

(500A/40V/50%)

78/39A

81/47/40A

60-500A

12-42V

27.5 x 22.3 x 33.1

(698 x 566 x 840)

473

(215)

(1) NEMA Class I Rated Output / Based on a 10 min. period.

(2) Add 3.3 in. ( 4mm) for lift bail.

400 A p DC Multi-Process Welding Power Source

Output Input

(Shown with

Multi-Process

Switch option)

For maximum welding flexibility select the DH-10 dual

feeder. Weld with two different types and sizes of wire

with two different welding procedures 3)!

Description Order Num er

DC-400 power source K1308-11

D -10 wire feeder K1499-3

.045 Drive Roll – solid wire KP1505-045S

.035 Drive Roll – solid wire KP1505-035S

Magnum 400 Gun Package K471-21(1) (2)

Weld Power Cable – 10 ft. K1842-10

GC-500 Work Clamp K910-2

Undercarriage (twin cylinder) K841

Gas Regulator and ose Kit K586-1

Where premium welding performance is demanded – this

system delivers!

Description Order Num er

DC-400 power source K1308-11

LN-10 (four roll) wire feeder K1559-3

.045 Drive Roll – solid wire KP1505-045S

Swivel Platform K1557-1

Magnum 400 Gun Package K471-21(1)

Weld Power Cable – 10 ft. (2 req’d.) K1842-10

GC-500 Work Clamp K910-2

Undercarriage (twin cylinder) K841

Gas Regulator and ose Kit K586-1

Best for applications where more process control is required

for arc starting, welding and crater control!

Description Order Num er

DC-400 power source K1308-11

LN-742 (Two Roll) wire feeder K617-1

Feeder Control Cable – 10 ft K1819-10

.045 Drive Roll – solid wire KP653-052S

Universal Stand K1524-1

Swivel Platform K1557-1

Magnum 400 Gun & Cable asbly K471-2

Gun Connector Kit K466-1

Weld Power Cable – 10 ft. (2 req’d.) K1842-10

GC-500 Work Clamp K910-2

Undercarriage (twin cylinder) K841

Gas Regulator and ose Kit K586-1

Our most popular MIG and flux-cored welding system!

Description Order Num er

DC-400 power source K1308-11

LN-7 GMA (Two Roll) wire feeder K440-2

Feeder Control Cable – 10 ft. K1818-10

.045 Drive Roll – solid wire KP653-052S

Universal Stand K1524-1

Swivel Platform K1557-1

Magnum®400 Gun & Cable asbly K471-2

Gun Connector Kit K466-1

Weld Power Cable – 10 ft. (2 req’d.) K1842-10

GC-500 Work Clamp K910-2

Undercarriage (twin cylinder) K841

Gas Regulator and ose Kit K586-1

[2]

www.lincolnelectric.com

• Fan cooled for long life expectancy. Electronic and

ther ostatic protection safeguard DC-400 fro

current overload and excessive te peratures.

• Windings and rectifiers protected against oisture

and corrosive environ ents.

• Both 14 pin MS-style cable connection and ter inal

strip access for re ote control and wire feeder

connections and output studs for weld cables.

• Circuit breaker protected on-board power for a

wire feeder: 115V available fro the ter inal strip,

42V and 115V available fro the 14-pin connector

receptacle.

• K1309 odels have Continental European receptacle

that provides 220V, 2-a p AC auxiliary power for

operating water cooler.

• 115V AC power on/off switch with pilot light provides

added user safety.

• Durable powder paint syste protects both sides of

all painted surfaces to prolong achine’s life.

• K1308 odels are UL and CSA approved.

• Three year warranty on parts and labor.

• Manufactured under a quality syste certified to

ISO 9001 require ents.

Advantage Lincoln

Syste Selection

DC-400/LN-7 GMA – .045 MIG elding System

DC-400/LN-742 – .045 MIG elding System DC-400/DH-10 – .035 & .045 MIG elding System

DC-400/LN-10 – .045 MIG elding System

Typical MIG welding systems.

(1) Fully assembled, no gun connector required.

(2) Two required.

(3) Both electrodes must have the same polarity.

Note: Above systems do not include shielding gas. Sold separately.

[3]

www.lincolnelectric.com

Multi-Process Switch

3-position switch allows

quick and easy change

from electrode positive or

negative semiautomatic/

automatic wire feed welding

to stick or air carbon arc

gouging.

Order K804-1.

Re ote Output Control

Consists of a control box

with choice of two cable

lengths. Permits remote

adjustment of output.

6 pin connection.

Order K857 for 25 ft.

(7.6 ) or K857-1 for

100 ft. (30.5 ).

Deluxe Adjustable Gas

Regulator and Hose Kit

Accommodates CO2, Argon,

orArgon-blend gas cylin-

ders. Includes a cylinder

pressure gauge, dual scale

flow gauge and 4.3 ft.

(1.3m) gas hose.

Order K586-1.

Undercarriage

Platform undercarriage with

mountings for two gas cylin-

ders at rear of welder.

Order K841.

Accessory Kit

For stick welding. Includes

35 ft. (10.7m) 2/0 electrode

cable with lug, 30 ft. (9.1m)

2/0 work cable with lugs,

headshield, filter plate,

cover plate, work clamp

and electrode holder.

Order K704.

TIG Module

Supplies high frequency for

superior starting, contactor

control, remote control

capability and a gas valve

for TIG welding.

Order K930-2.

Docking Kit

Provides a means to “dock”

the TIG Module on top of a

flat-roofed power source, or

any other flat surface meas-

uring at least 10 x 15 in.

(254 x 381mm). It includes a

latch and provisions for a

user-supplied padlock to

lock the TIG Module in

place.

Order K939-1.

Hand A ptrol™

Varies current for making

critical TIG welds. Fastens

to the torch for convenient

thumb control. Comes with

a 25 ft. (7.6m) cable. Fully

extend the slide forward to

achieve maximum current.

Returning to the start posi-

tion finishes the weld and

starts the afterflow cycle.

Order K963-1

(For s aller handle 9, 17

or 20 series torches).

Order K963-2

(For larger handle 26 or 18

series torches).

Foot A ptrol™

Varies current for making

critical TIG welds. Depress

pedal to increase current.

Depressing pedal fully

achieves maximum set cur-

rent. Fully raising the pedal

finishes the weld and starts

the afterflow cycle. Includes

25 ft. (7.6m) control cable.

Order K870.

Re ote Control

Adapter

Y connection adapter for

connecting K857, K963 or

K870 (6-pin plug connec-

tion) and wire feeder input

cable (14-pin plug connec-

tion) to power source’s 14

pin receptacle.

Order K864.

A ptrol Adapter Kit

Adapts Amptrol’s 6-pin

MS-type plug connection

to terminal strip on power

source.

Order K843.

Water Valve

For use with TIG Module.

Shuts off water flow when

the arc is extinguished

when using Magnum®

water-cooled TIG torches.

Order K844-1.

TIG Control Cable

Extension

Allows the TIG Module to

be operated at up to 45 ft.

(13.7m) from power source.

Connects between the 2 ft.

(0.6m) control cable and

the TIG Module.

Order K937-45.

Reco ended Options

DC-400 (230/460/3/60) K1308-11

DC-400 (230/460/3/60) with Multi-Process Switch K1308-12

DC-400 (220/380/440/3/50/60) K1309-20

DC-400 (220/380/440/3/50/60) with Multi-Process Switch K1309-21

Reco ended General Options

Multi-Process Switch (standard on K1308-12 & K1309-21) K804-1

Remote Output Control (use with K864):

for 25 ft. (7.6m) K857

for 100 ft. (30m) K857-1

Deluxe Adjustable Gas Regulator and Hose Kit K586-1

Undercarriage K841

Reco ended Stick Options

Accessory Kit K704

Reco ended TIG Options

Pro-Torch™ TIG Torches See Publication E12.150

TIG Module K930-2

Docking Kit K939-1

Amptrol™ - Hand Operated

for: PTA-9, PTA-17 and PTW-20 TIG Torches K963-1

for: PTA-26 and PTW-18 TIG Torches K963-2

Amptrol™ - Foot Operated K870

Remote Control Adapter K864

Amptrol Adapter Kit K843

Water Valve K844-1

TIG Control Cable Extension - 45 ft. (13.7m) K937-45

Reco ended Wire Feeders

LN-7 & LN-7 GMA Industrial Wire Feeder See Publication E8.10

LN-742 Industrial Wire Feeder See Publication E8.20

LN-8 Industrial Wire Feeder See Publication E8.30

LN-9 and LN-9 GMA Industrial Wire Feeder See Publication E8.50

LN-10 Advanced 4 Drive Roll Wire Feeder See Publication E8.200

DH-10 Dual Head Version of LN-10 See Publication E8.200

LN-15 Portable Wire Feeder See Publication E8.60

LN-23P Portable Wire Feeder See Publication E8.90

LN-25 Portable, Wire Feeder See Publication E8.100

Cobramatic Deluxe Wire Feeder See Publication E8.300

NA-3 Automatic Wire Feeder See Publication E9.10

NA-5 Automatic Wire Feeder See Publication E9.30

LT-7 Automatic Wire Feeder See Publication E9.70

TOTAL:

PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE

Customer Assistance Policy

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers

and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information

in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any

warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume

any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to

the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer.

Many variables beyond the control of Lincoln Electric affect the results obtained in applying this type of fabrication methods and service requirements.

THE LINCOLN ELECTRIC COMPANY

22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com

DC-400 Order Form

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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