Lincoln Electric Torchmate 4400 Manual de usuario

SITE PREP GUIDE

October 16, 2020

Lincoln Electric Cutting Systems

TORCHMATE®

4400 | 4800 | 4510

Page ii

Torchmate 4400/4800/4510

Page iiiSite Prep Guide

Unpacking the machine iv

Site Preparation v

Grounding the Machine vi

Power/Water/Air Requirements vii

Power Supply Requirements viii

Commissioning, Operations, Software Training ix

Optional Pre-Onsite Training x

Technical Support xi

Customer Assistance Policy xii

TABLE OF CONTENTS

Page iv

Torchmate 4400/4800/4510

Your new Torchmate® 4400, 4800, or 4510 CNC machine is delivered assembled, but you will need to remove the shipping

material and gantry locks before operation. Verify all items have been shipped without damage before you accept the

order from the shipping company. Notify Lincoln Electric® 775-673-2200 to report any shipping damages. Your machine

was fully tested at the factory and a cut metal sample can be found in the waterbed of the machine.

Qty. Description Part Number

1 Lincoln Electric 4400 Torchmate CNC Table with FlexCutTM 8o Plasma Unit LECS-080-4400-00

1 Lincoln Electric 4400 Torchmate CNC Table with FlexCutTM 125 Plasma Unit LECS-125-4400-00

1 Lincoln Electric 4800 Torchmate CNC Table with FlexCutTM 80 Plasma Unit LECS-080-4800-00

1 Lincoln Electric 4800 Torchmate CNC Table with FlexCutTM 125 Plasma Unit LECS-125-4800-00

1 Lincoln Electric 4510 Torchmate CNC Table with FlexCutTM 80 Plasma Unit LECS-080-4510-00

1 Lincoln Electric 4510 Torchmate CNC Table with FlexCutTM 125 Plasma Unit LECS-125-4510-00

1 Touchscreen Monitor and Computer (installed)

1 LC100M Consumable Starter Kit FlexCut 80 BK12849-SK

1 LC125M Consumable Starter Kit FlexCut 125 BK14300-SK

TM-CAD/CAM and Security dongle preinstalled

Black/Silver Instructional Flash Drive

To uncrate your new Torchmate 4400/4800/4510, pry the top of the crate o or

remove the ghost frame, remove the sides and set it aside. Remove the shrink wrap

and inspect the machine for damage. If damaged, do not accept the shipment!

Upon acceptance of the shipment, cut the plastic straps holding the plasma power

supply to the crate. The plasma power supply weighs (75 lbs+) and requires a team

lift to move it. Set the plasma power supply aside until nal machine placement.

A forklift is required to place the machine in its operational position. Do not lift

the machine from the gantry or cable carrier side. Place forks in locations marked

“fork here” being careful not to hit the motion controller with the forks. Once the

machine is in position level the table using the adjustable feet. It is required to

utilized extended forks (60" or greater) to unload and maneuver the 4510.

Make sure the table does not rock. Torchmate 4x00 models are shipped with factory

installed gantry locks. The yellow locking devices

must be removed before the machine can be

made operational. DO NOT replace the bolts after

removing the yellow locking devices as this will

cause irreversible damage to the gantry.

Do Not Fork Lift From

Cable Carrier Side Of

Machine!

UNPACKING YOUR NEW MACHINE

When installing a Lincoln Electric CNC Cutting System in your shop, there are many factors that will inuence the

potential productivity, ease of use of the machine and the safety of the operator. The main factors to prepare for

include: the physical layout and placement of the machine in the shop, the availability of power, an EMI ground,

compressed air and other gasses, and ventilation.

Please Note:

 When preparing to install the Lincoln Electric CNC Cutting System, provide sucient space. Three feet of

work space (914 mm) should be obstacle free around the machine.

• Forklift load material opposite the cable carrier only. Utilize the back of the machine to park the gantry

while loading material.

• A dedicated earth ground must be provided by the customer and installed per the National Electric Code,

and in a location to reduce or eliminate a potential trip hazard, such as under the machine frame.

• The power lead included is limited to 10 feet.

4400 74”

67” Load From

This Side

Operator

Console

Plasma

Machine

Under Table

Power Supply

Air Supply

Provided by Customer

Earth Ground

Provided by Customer

MAINTAIN WORK AREA

Motion

Control

Under Table

(1.7 m)

(1.88 m)

4800 74”

(1.88 m)

114” Load From

This Side

Operator

Console

Motion

Control

Under Table

Plasma

Machine

Under Table

Earth

Ground

Provided by Customer

Power Supply

Air Supply

Provided by Customer

MAINTAIN WORK AREA

(2.9 m)

4510

Load From

This Side

MAINTAIN WORK AREA

138”

(3.5 m)

86”

(2.18 m)

Plasma

Machine

Under Table

Operator

Console

Motion

Control

Under Table

Earth Ground

Provided by Customer

Power Supply

Air Supply

Provided by Customer

SITE PREPARATION

Page vSite Prep Guide

Page vi

Torchmate 4400/4800/4510

The 4x00 machines require an earth ground rod to ensure personnel safety, and to supress the high-frequency

noise created by the plasma power supply. A star ground point on the table will connect directly to the earth

ground rod via a 6 AWG stranded wire or other stranded, grounding cable. Consult with a qualied electrician to

verify your connections.

Step 1: Place the plasma unit into

the appropriate location.

Re-install the power lead

and the table ground into the

front of the machine.

Step 2: The FlexCut plasma unit

is shipped with a factory

ground attached to the star

ground. In addition, a work

ground is attached to the

star ground to connect to

your material to be cut.

If the work piece is painted

or dirty, it may be necessary

to expose the bare metal

to make a good electrical

connection.

Please Note:

 Use 6 AWG stranded wire to connect the star ground on the table to the customer supplied dedicated earth

ground.

• For proper operation of your CNC cutting tables you are required to run a 6 AWG cable from the “star”

ground to a dedicated earth-ground rod.

• Ground rod installations are covered by NEC Section 250.

• The earth ground is not included with the machine.

GROUNDING THE MACHINE

Please refer to the FlexCut operators manual for complete installation and operation guidelines. Only a qualied electrician should

connect the input leads to the Torchmate 4400/4800/4510 CNC unit and FlexCut Plasma unit. Connections should be made in

accordance with all local and national electrical codes. Failure to do so may result in bodily injury or death.

The 4x00 table has a single 120v NEMA 5-15P plug that powers the table and computer/monitor.

The FlexCut 80 is rated for 208 VAC through 575 VAC input voltages, single or three phase and 50 or 60 Hz. The FlexCut 125 is rated

for 380 VAC through 575 VAC input voltage, three phase only and 50 or 60 Hz. Before connecting the machine to power, be sure the

input supply voltage, phase and frequency all match those listed on the machine rating plate.

The FlexCut 80 automatically senses and adjusts to work with any input voltage, phase or frequency listed on the rating plate. No

reconnect switch settings are required. The power supply cord is supplied without an attachment plug to accommodate single

phase or three phase installations.

Warning:

The FlexCut on/o switch is not

intended as a service disconnect

for this equipment. Only a

qualied electrician should

connect the input leads to the

Torchmate 4400/4800/4510.

The Torchmate 4400/4800/4510 CNC machine requires clean, dry, oil-free compressed air or nitrogen. A high pressure

regulator MUST be used with a compressor or high pressure cylinder.

Supply pressure must be between 87-110 psi (6-7.6 bar) with ow rated rates of at least 300 SCFH or 140 SLPM.

AIR SUPPLY PRESSURE SHOULD NEVER EXCEED 110 PSI OR DAMAGE TO THE MACHINE MAY OCCUR!

A standard nominal 5 micron in-line lter is recommended, but for optimal performance, select a pre-lter with a 3 micron

absolute rating. Air must be supplied to the plasma with 3/8” inside diameter tubing and 1/4 NPT quick disconnect coupler.

Air lines should be run as to not create a trip hazard. We recommend using the TMS-214-0000-00 approved air ltration

assembly, available from www.torchmatestore.com

Water should be installed in the table pan before operation. Rust inhibitors such as non-sodium nitrite based products may

be used as a corrosion inhibitor in CNC plasma water tables. Operators are encouraged to use Lincoln Electric® PlateGuardTM.

Visit www.torchmatestore.com to purchase.

Water Capacity

• 4400 models hold approximately 60 gallons or 230 liters.

• 4800 models hold approximately 107 gallons or 405 liters.

• 4510 models hold approximately 140 gallons or 530 liters.

POWER/WATER/AIR REQUIREMENTS

Page viiSite Prep Guide

Page viii

Torchmate 4400/4800/4510

TORCHMATE 4400/4800/4510 POWER SUPPLY SPECIFICATIONS

CHOOSE YOUR POWER

CUT CAPACITY

FLEXCUT® 125

1”

FLEXCUT® 80

3/4”CUT CAPACITY

Product Name Input Power

Voltage/Phase/Hz

Rated Input

Current/Voltage/Duty

Cycle

Air Pressure

Required Production Cutting Capacity

FlexCut 80

208/230/400/460/575

3PH 50/60Hz

60A/140V /100%

80A/140V /80%

87-109 PSI

(6.0 - 7.5 Bar)

Mild Steel 3/4”

(20 mm)

230 1PH 50/60Hz 60A/140V /100%

80A/140V /80% Stainless 5/8”

(16 mm)

200-208 1PH 50/60Hz 60A/140V /100%

80A/140V /80% Aluminum 5/8”

(16 mm)

FlexCut 125 308-400-415/460/575V

3PH 50/60Hz 125 A/125V /100% 90-120 PSI

(6.2 - 8.2 Bar)

Mild Steel 1.0”

(25mm)

Stainless 3/4”

(20 mm)

Aluminum 1.0”

(25 mm)

*Cut speeds for best quality, production results may vary.

Page ixSite Prep Guide

TRAINING

2-Day Advanced Torchmate Operations

Training

Reno and Regional Locations

https://torchmate.com/seminars

• In-Depth image manipulation

• Advanced Node Editing

• Generating Angles

• Slot and tab generation

• Post-cutting fabrication designing

• Call our training department for more information

The previous scope of work denes the various options for CAD training, onsite machine commissioning, and operations training

for the dierent Torchmate 4x00 series table congurations. Please note that CAD training is not included in onsite machine

commissioning and operations training options. Torchmate is not able to provide third-party CAD training. Any work outside the

agreed scope will be billed separately for time and material via an approved Lincoln Electric Cutting Systems extra work order. Lincoln

Electric Cutting Systems denes a workday as a typical 8 hour day with a 1-hour lunch break. Overtime hours requires approval.

3-Day Basic Torchmate Operations

Training

Reno and Regional Locations

https://torchmate.com/seminars

• Introduce the CAD software

• Overview basic functions and tools

• Create and cut multiple projects

• Hands-on machine operations

• Overview plasma power supplies

• Determining Cut Quality

3-Day Onsite Plasma System Training

Machine Commissioning and Operational Training

• Inspect owners installation of the cutting table.

• Verify all connections including ground, gas supply, electrical

connections and power supply

• Verify machine meets factory specications.

• Power on system and perform factory acceptance test cut.

• Consumable training and re-order information

• Plasma power supply operation, settings and adjustments

• Introduction to Visual Machine Designer

• Import and cut customer example le

• Job Set Up and Nesting

• Cut customer le

• Machine maintenance

• TMCAD overview and workow

• Torchmate Academy Included

• Acceptance sign o

Torchmate Academy Machine and CAD

Training

Online

• Three months of access

• Uses video, slides and quizzes.

• Importing and manipulating DXF les

• Nesting and layers

• Multi-tool set-up

• VMD operations

• Machine maintenance

TORCHMATE 4400/4800/4510 COMMISSIONING, OPERATIONS, SOFTWARE TRAINING

Dependent on COVID-19 restrictions - please call for details

ONLINE

INHOUSE

ONSITE

Page x

Torchmate 4400/4800/4510

Torchmate 4400/4800/4510 customer agrees to the following;

• Complete installation of Torchmate 4x00 series table prior to Lincoln Electric Cutting Systems arrival on site.

• Test and training sample material on-site and ready for use ( Please provide the size and type of plate you will cut.)

• Identify and make available, no more than 3 system operators for training.

• Completion of the following check o sheet provided to Lincoln Electric Cutting Systems in advance of visit.

1. - Machine bed in operational location and leveled.

2. - Conrm you have adequate clean and dry air pressure supplied to the plasma cutter.

3. - Plasma supply located in an environmentally controlled room.

4. - Connect all electrical cables to plasma power supply

5. - AC power connected to Torchmate 4400/4800/4510 machine

6. - Grounding rod is placed and tested with ground cables connected to busbar.

7. - Water Table lled to within 1/4" of the top of the material support slats.

8. - All required gases onsite with regulators. (Gas regulators are not included) (Optional)

TORCHMATE 4400/4800/4510 OPTIONAL PRE-ONSITE TRAINING CUSTOMER INSTALLATION

TORCHMATE 4400/4800/4510 Customer Name

Signature

Lincoln Electric Cutting Systems Field Tech Name

Signature

• The Lincoln Electric FlexCut 125 requires 3 phase 50 / 60 Hz input, FlexCut 80 requires 1 or 3 phase 50 / 60 Hz input.

• The FlexCut 80 power cord is supplied without an attachment plug to accommodate single phase or three phase installations.

• All systems must have time-delay fuses at the disconnect switch to handle the momentary inux of current when the system

starts to cut.

• The magnetic inrush current of the power supply will cause fast acting fuses to blow.

• The recommended time-delay fuses for power supplies can be found in the Primary Power Connection section of the appropriate

manual.

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