LEYBOLD LEYCON BAV P AL Series Manual de usuario
LEYCON
User manual 17200295_002_C0/2016
High Vacuum Angle Valve BAV
DN 16–50 ISO-KF
with pneumatic actuator P
single acting with closing spring (NC)
with electropneumatic actuator EP
single acting with closing spring (NC)
with electropneumatic actuator EP
single acting with opening spring (NO)
(DN 16 - 40 ISO-KF, version AL)
aluminum version AL
stainless steel version VA
High Vacuum Inline Valve BIV
DN 16–50 ISO-KF
with pneumatic actuator P
single acting with closing spring (NC)
with electropneumatic actuator EP
single acting with closing spring (NC)
aluminum version AL
stainless steel version VA
Part numbers
215130 215339 – 215345 215359 – 215361 215367 – 215369 215391 – 215393
215314 – 215337 215347 – 215357 215363 – 215365 215371 – 215373 215394V01
–
215395V01
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Imprint
Manufacturer Leybold GmbH, D-50968 Cologne, Germany
Website:
Phone:
Fax:
Email:
www.leybold.com
+49 (0) 221 347 0
+49 (0) 221 347 1250
Publisher Leybold GmbH, D-50968 Cologne, Germany
Editor Leybold GmbH, D-50968 Cologne, Germany
Print Leybold GmbH, D-50968 Cologne, Germany
Copyright © Leybold GmbH 2016
No part of this user manual may be reproduced in any way (photocopies,
microfilms or any other reproduction processes) nor may it be manipulated
with electronic systems, duplicated or distributed without written
permission from Leybold. Offenders are liable to pay damages.
The use of trade names, brand names, trademarks, etc. in this user manual
does not entitle third parties to consider these names to be unprotected
and to use them freely.
Original
document
The German language version of this user manual is the original
document. All other languages are a translation of the original user
manual. In case of deviations the information within the original user
manual is valid.
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Table of contents
1 Description of product ........................................................................ 5
1.1 Important information .......................................................................................... 5
1.2 Identification of product ....................................................................................... 5
1.3 Validity of the user manual .................................................................................. 6
1.4 Technical data ..................................................................................................... 8
1.5 Components delivered with the valve ............................................................... 13
1.6 Warranty ............................................................................................................ 13
2 Safety ................................................................................................. 14
2.1 Compulsory reading material ............................................................................ 14
2.2 Danger levels .................................................................................................... 14
2.3 Purpose of use .................................................................................................. 15
2.3.1 Permitted use ........................................................................................ 15
2.3.2 Adverse use .......................................................................................... 15
2.4 Obligations / area of responsibility .................................................................... 15
2.4.1 Manufacturer ......................................................................................... 15
2.4.2 Operator ................................................................................................ 15
2.5 Personnel qualifications .................................................................................... 16
2.6 General Safety Instructions ............................................................................... 16
2.7 Safety labels ...................................................................................................... 16
3 Design and Function ......................................................................... 17
3.1 Design ............................................................................................................... 17
3.2 Function ............................................................................................................ 17
4 Installation ......................................................................................... 18
4.1 Unpacking ......................................................................................................... 18
4.2 Installation into the system ................................................................................ 19
4.3 Compressed air connection .............................................................................. 21
4.4 Electrical connection ......................................................................................... 21
4.4.1 Valve with position indicator .................................................................. 22
4.4.2 Valve with pilot valve and position indicator ......................................... 22
5 Operation ........................................................................................... 23
5.1 Normal operation ............................................................................................... 23
5.2 Operation under increased temperature ........................................................... 23
5.3 Behavior in case of air pressure drop ............................................................... 23
5.4 Behavior in case of power failure ...................................................................... 23
5.5 Operation of the NO model ............................................................................... 24
6 Maintenance ...................................................................................... 25
6.1 Exchange of vacuum seals ............................................................................... 26
6.1.1 Dismount actuator / plate assembly ...................................................... 27
6.1.2 Replacement of plate seal .................................................................... 27
6.1.3 Mount actuator / plate assembly ........................................................... 27
7 Repairs ............................................................................................... 28
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8 Dismounting and Storage ................................................................ 29
8.1 Dismounting ..................................................................................................... 29
8.2 Storage ............................................................................................................. 29
9 Packaging and Transport ................................................................. 30
9.1 Packaging ......................................................................................................... 31
9.2 Transport .......................................................................................................... 31
10 Disposal ............................................................................................. 32
11 Spare parts and accessories ........................................................... 33
12 Appendix ........................................................................................... 35
12.1 Safety information on contamination ................................................................ 35
12.2 Declaration of chemical contamination ............................................................ 36
12.3 Declaration of incorporation ............................................................................. 37
DESCRIPTION OF PRODUCT
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1 Description of product
1.1 Important information
This symbol points to a very important statement that requires particular
attention.
Example:
Leybold disclaims any liability for damages resulting from inappropriate
packaging.
1.2 Identification of product
The fabrication number and part number are fixed on the product directly or by means of an
identification plate.
PN: Part number
SN: Fabrication number
Figure 1-1
In all communications with Leybold, please specify the information on the
product nameplate.
PN . . . . .
SN . . . . . . . . . .
Build . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . .
....... . . .
Leybold GmbH
Bonner Str. 498, D-50968 Köln, Germany
DESCRIPTION OF PRODUCT
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1.3 Validity of the user manual
This document applies to products with the part numbers below-mentioned.
List of part numbers
Type Part number Type Part number
BAV . . P AL BAV . . P VA
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215315
215316
215317
215318
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215335
215336
215337
-
BAV . . EP AL 24 VAC BAV . . EP VA 24 VAC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215319
215320
215321
215322
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215339
215340
215341
215342
BAV . . EP AL 24 VDC BAV . . EP VA 24 VDC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215323
215324
215325
215326
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215347
215348
215349
215350
BAV . . EP AL 115 VAC BAV . . EP VA 115 VAC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215327
215328
215329
215330
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215351
215352
215353
215354
BAV . . EP AL 230 VAC BAV . . EP VA 230 VAC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215331
215332
215333
215334
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215343
215344
215345
-
BAV . . EP AL 24 VDC 1
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215395V01
215394V01
215130
-
1 currentless open (NO model)
DESCRIPTION OF PRODUCT
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Type Part number Type Part number
BIV . . P VA BIV . . EP VA 24 VAC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215355
215356
215357
-
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215359
215360
215361
-
BIV . . EP VA 24 VDC BIV . . EP AL 24 VDC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215367
215368
215369
-
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215314
215391
215392
215393
BIV . . EP VA 115 VAC BIV . . EP VA 230 VAC
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215371
215372
215373
--
ISO KF 16
ISO KF 25
ISO KF 40
ISO KF 50
215363
215364
215365
-
Table 1-1
Descriptions and illustrations within this user manual refer to the currentless
closed valves (NC).
In large parts this is valid for the currentless open valves (NO) as well.
Differences are identified and highlighted, if existing.
DESCRIPTION OF PRODUCT
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1.4 Technical data
Standard valves see chapter «1.3 Validity of the user manual».
For special valves which are not listed in chapter «1.3 Validity of the user manual» the
product data sheet is applicable in addition.
Material
Material
Item Aluminum version Stainless steel version
Body Aluminium (AIMgSi) Stainless steel (AISI 304)
Actuator Aluminium Aluminium
Valve plate AISI 316L AISI 316L
Bellows AISI 316L (1.4404, 1.4435)
AISI 316 Ti (1.4571)
AISI 316L (1.4404)
AISI 316 Ti (1.4571)
Bonnet seal, plate seal Viton® Viton
®
Cover of position indicator Plastic Plastic
Table 1-2
General technical data
Value / description
Type / Item DN 16 DN 25 DN 40 DN 50
Leak rate [mbar l/s] ≤ 1 · 10-9
Pressure range: valve open
[mbar], absolute 1 · 10-8 to 5000
Differential pressure on the
plate [bar]
In opening direction 2 ≤ 2
In closing direction 2 ≤ 5
Differential pressure at
opening [bar] ≤ 2 in either direction
2 see «Figure 3-1»
DESCRIPTION OF PRODUCT
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Value / description
Type / Item DN 16 DN 25 DN 40 DN 50
Switching times [ms]
Opening time
(4 bar pneumatic pressure) < 100 < 120 < 250 < 400
Closing time
(8 bar pneumatic pressure) < 100 < 210 < 550 < 650
Weight [kg]
Angle valve: aluminum 0.24 0.36 0.92 1.34
Angle valve: stainless steel 0.3 0.47 1.08 1.52
Inline valve: aluminum 0.32 0.49 1.3 2.19
Inline valve: stainless steel 0.74 0.47 1.16 –
Volume of air cylinder [l] 0.004 0.011 0.035 0.047
Connection: hose plug-in
connector, Ø [mm] 4
Compressed air pressure
(min. – max. overpressure)
[bar / psi]
4 – 8 / 58 – 116
Molecular flow conductance
[l/s] 5 14 45 80
Mounting position any
Switching frequency [1/min] ≤ 100 ≤ 50
Admissible temperature [°C]
Valve body aluminium 0 to 120
Valve body stainless steel 0 to 150
Actuator 0 to 120
Cover of position indicator 0 to 80
Pilot valve 0 to 80
Cycles until first service
10 millions
(except wearing parts such as sealing elements and
position indicators)
under clean, static conditions and at max. 80°C
DESCRIPTION OF PRODUCT
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Value / description
Type / Item DN 16 DN 25 DN 40 DN 50
Position indicator: contact
rating
Voltage [V AC/DC] 5 to 50
Current [mA] 5 to 100
Power [W] 1.0
All valves with position indicator
Pilot valve
Voltage see specification on pilot valve (range ±10%)
Power
DC [W] ≤ 2.5
AC [VA] ≤ 4.8 starting / 3.6 holding current
Protection class IP50
Table 1-3
Este manual sirve para los siguientes modelos
75
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