Lexmark Optra N 4040-FIN Manual de usuario
4040-FIN
Optra™ N Finisher Option
Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.
• Table of Contents
• Index
• Safety and Notices
• Trademarks
• Start Diagnostics
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Second Edition (November 1997)
The following paragraph does not apply to the United Kingdom or any country
where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL,
INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Some states do not allow disclaimer of express or implied warranties in certain
transactions, therefore, this statement may not apply to you.
This publication could include technical inaccuracies or typographical errors. Changes are
periodically made to the information herein; these changes will be incorporated in later
editions of the publication. Improvements or changes in the products or the programs
described in this publication may be made at any time. Publications are not stocked at the
address given below; requests for publications should be made to your point of purchase.
Comments may be addressed to Lexmark International, Inc., Department D22A/035-3,
740 New Circle Road NW, Lexington, Kentucky 40550, U.S.A. Lexmark may use or
distribute any of the information you supply in any way it believes appropriate without
incurring any obligation to you.
Lexmark and Optra are trademarks of Lexmark International, Inc.
Other trademarks are the property of their respective owners.
© Copyright Lexmark International, Inc. 1996, 1997. All Rights Reserved.
UNITED STATES GOVERNMENT RESTRICTED RIGHTS
This software and documentation are provided with RESTRICTED RIGHTS. Use,
duplication or disclosure by the Government is subject to restrictions as set forth in
subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software clause at
DFARS 252.227-7013 and in applicable FAR provisions: Lexmark International, Inc.,
Lexington, KY 40550.
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Contents iii
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Contents
Notices................................................vi
SafetyInformation.................................... vi
GeneralInformation ....................................1-1
Maintenance Approach............................... 1-1
StaplerTest.................................... 1-1
Tools............................................. 1-2
Abbreviations...................................... 1-3
DiagnosticInformation .................................2-1
Start ............................................. 2-2
InitialCheck.................................... 2-2
OperatorErrorMessageTable...................... 2-3
ServiceErrorMessageTable....................... 2-6
SymptomTable................................. 2-7
TestingtheFinisher.............................. 2-7
Power On Reset (POR) Sequence. .................. 2-8
ServiceChecks.................................... 2-10
AlignmentPlateShiftMotorServiceCheck........... 2-10
DistanceDetectingSensorServiceCheck............ 2-10
Paper Delivery Motor Service Check ................ 2-11
Paper Delivery Service Check ..................... 2-11
Paper Feed Motor Service Check . ................. 2-12
Paper Jam, 41, Paper Input Service Check. . . ........ 2-12
Paper Jam, 42, Reversing Paper Sensor Service Check. 2-13
Paper Jam, 43, Delivery Paper Sensor Service Check . . 2-13
Paper Jam, 44, Staple Tray Paper Sensor Service Check 2-14
PowerServiceCheck............................ 2-14
ReversingRollerServiceCheck.................... 2-16
ShutterServiceCheck........................... 2-16
StaplerMotorServiceCheck...................... 2-17
StaplerShiftMotorServiceCheck.................. 2-17
SwingGuideServiceCheck....................... 2-18
TrayElevationMotorServiceCheck................ 2-18
TrayHeightServiceCheck........................ 2-19
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RepairInformation.....................................3-1
Adjustments....................................... 3-1
DistanceSensorAdjustment....................... 3-1
Cover Removal Procedures. . ......................... 3-2
ExternalCovers................................. 3-2
FrontDoorRemoval............................. 3-3
RearCoverRemoval............................. 3-3
TopDoorRemoval .............................. 3-4
RightCoverRemoval ............................ 3-4
TopCoverRemoval.............................. 3-5
FrontCoverRemoval ............................ 3-6
TrayRemoval.................................. 3-7
TopGuideRemoval.............................. 3-7
BottomGuideRemoval........................... 3-8
Paper Transport Removal Procedures . . ................ 3-9
StapleTrayRemoval............................. 3-9
StapleTrayDeliveryMotorRemoval................ 3-10
StapleTrayAlignmentPlateShiftMotorRemoval ..... 3-11
StapleTrayDeliveryRoller1Removal.............. 3-11
Face-upSolenoidRemoval....................... 3-13
StapleAssemblyRemoval........................ 3-14
TrayAssemblyDriveRemoval .................... 3-16
Paper Feed Motor Removal ...................... 3-18
ReversingRollerRemoval........................ 3-19
Electrical Components Removal Procedures............. 3-20
DriverBoardRemoval........................... 3-20
Power Supply Removal. . ........................ 3-21
InterfaceBoardRemoval......................... 3-22
TestStapleSwitchBoardRemoval................. 3-23
Locations ............................................4-1
PartsoftheFinisher................................. 4-1
Cross Sectional View............................. 4-3
Switches...................................... 4-4
Sensors....................................... 4-5
SolenoidsandMotors............................ 4-6
PrintedCircuitBoards............................ 4-7
DriverBoard ................................... 4-8
Connectors . . .................................. 4-9
Finisher Driver Board Inputs and Outputs............ 4-11
Contents v
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PartsCatalog .........................................5-1
HowtoUseThisPartsCatalog......................... 5-1
ExternalCovers..................................5-2
ExternalCovers(Cont).............................5-4
Stapler,MainBody................................5-6
Stapler,MainBody...............................5-10
StaplerTray,MainBody...........................5-14
StaplerTray,MainBody(Cont).....................5-16
SwingGuideAssembly ...........................5-20
StaplerTray....................................5-22
TrayDrive......................................5-24
Upper Feeder...................................5-26
CenterGuide...................................5-28
Stapler........................................5-30
ElectronicBoardsandPowerCords .................5-32
AttachmentParts................................5-34
WiringDiagram........................................6-1
Index................................................X-1
vi Service Manual
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Notices
References in this publication to products, programs, or services do
not imply that the manufacturer intends to make these available in all
countries in which it operates. Any reference to a product, program,
or service is not intended to state or imply that only that product,
program, or service may be used. Any functionally equivalent
product, program, or service that does not infringe any existing
intellectual property rights may be used instead. Evaluation and
verification of operation in conjunction with other products,
programs, or services, except those expressly designated by the
manufacturer, are the user’s responsibility.
Safety Information
•This product is designed, tested and approved to meet strict
global safety standards with the use of specific Lexmark
components. The safety features of some parts may not always
be obvious. Lexmark is not responsible for the use of other
replacement parts.
•The maintenance information for this product has been
prepared for use by a professional service person and is not
intended to be used by others.
•There may be an increased risk of electric shock and personal
injury during disassembly and servicing of this product.
Professional service personnel should understand this and take
necessary precautions.
Notices vii
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Consignes de Sécurité
•Ce produit a été conçu, testé et approuvé pour respecter les
normes strictes de sécurité globale lors de l'utilisation de
composants Lexmark spécifiques. Les caractéristiques de
sécurité de certains éléments ne sont pas toujours évidentes.
Lexmark ne peut être tenu responsable de l'utilisation d'autres
pièces de rechange.
•Les consignes d'entretien et de réparation de ce produit
s'adressent uniquement à un personnel de maintenance
qualifié.
•Le démontage et l'entretien de ce produit pouvant présenter
certains risques électriques, le personnel d'entretien qualifié
devra prendre toutes les précautions nécessaires.
Norme di sicurezza
•Il prodotto è stato progettato, testato e approvato in conformità a
severi standard di sicurezza e per l’utilizzo con componenti
Lexmark specifici. Le caratteristiche di sicurezza di alcune parti
non sempre sono di immediata comprensione. Lexmark non è
responsabile per l’utilizzo di parti di ricambio di altri produttori.
•Le informazioni riguardanti la manutenzione di questo prodotto
sono indirizzate soltanto al personale di assistenza autorizzato.
•Durante lo smontaggio e la manutenzione di questo prodotto, il
rischio di subire scosse elettriche e danni alla persona è più
elevato. Il personale di assistenza autorizzato, deve, quindi,
adottare le precauzioni necessarie.
viii Service Manual
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Sicherheitshinweise
•Dieses Produkt und die zugehörigen Komponenten wurden
entworfen und getestet, um beim Einsatz die weltweit gültigen
Sicherheitsanforderungen zu erfüllen. Die sicherheitsrelevanten
Funktionen der Bauteile und Optionen sind nicht immer
offensichtlich. Sofern Teile eingesetzt werden, die nicht von
Lexmark sind, wird von Lexmark keinerlei Verantwortung oder
Haftung für dieses Produkt übernommen.
•Die Wartungsinformationen für dieses Produkt sind
ausschließlich für die Verwendung durch einen
Wartungsfachmann bestimmt.
•Während des Auseinandernehmens und der Wartung des
Geräts besteht ein zusätzliches Risiko eines elektrischen
Schlags und körperlicher Verletzung. Das zuständige
Fachpersonal sollte entsprechende Vorsichtsmaßnahmen
treffen.
Pautas de Seguridad
•Este producto se ha diseñado, verificado y aprobado para
cumplir los más estrictos estándares de seguridad global
usando los componentes específicos de Lexmark. Puede que
las características de seguridad de algunas piezas no sean
siempre evidentes. Lexmark no se hace responsable del uso de
otras piezas de recambio.
•La información sobre el mantenimiento de este producto está
dirigida exclusivamente al personal cualificado de
mantenimiento.
•Existe mayor riesgo de descarga eléctrica y de daños
personales durante el desmontaje y la reparación de la
máquina. El personal cualificado debe ser consciente de este
peligro y tomar las precauciones necesarias.
Notices ix
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Informações de Segurança
•Este produto foi concebido, testado e aprovado para satisfazer
os padrões globais de segurança na utilização de componentes
específicos da Lexmark. As funções de segurança de alguns
dos componentes podem não ser sempre óbvias. A Lexmark
não é responsável pela utilização de outros componentes de
substituição.
•As informações de segurança relativas a este produto
destinam-se a profissionais destes serviços e não devem ser
utilizadas por outras pessoas.
•Risco de choques eléctricos e ferimentos graves durante a
desmontagem e manutenção deste produto. Os profissionais
destes serviços devem estar avisados deste facto e tomar os
cuidados necessários.
Informació de Seguretat
•Aquest producte està dissenyat, comprovat i aprovat per tal
d'acomplir les estrictes normes de seguretat globals amb la
utililització de components específics de Lexmark. Les
característiques de seguretat d'algunes peces pot ser que no
sempre siguin òbvies. Lexmark no es responsabilitza de l'us
d'altres peces de recanvi.
•La informació pel manteniment d’aquest producte està
orientada exclusivament a professionals i no està destinada a
ningú que no ho sigui.
•El risc de xoc elèctric i de danys personals pot augmentar
durant el procés de desmuntatge i de servei d’aquest producte.
El personal professional ha d’estar-ne assabentat i prendre les
mesures convenients.
x Service Manual
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