Lenze AC Tech SCF Series Manual de usuario

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SCF Series
Installation and Operation Manual
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THE SCF SUB-MICRO DRIVE
PROGRAMMING
BUTTONS
ELECTRONIC
PROGRAMMING
MODULE (EPM)
INPUT POWER
TERMINALS
3-DIGIT LED
DISPLAY
CONTROL
TERMINAL
STRIP
DC BUS
TERMINALS
OUTPUT (MOTOR)
TERMINALS
Safety Information
All safety information given in these Operating Instruction have the same layout:
Signal Word! (characterizes the severity of the danger)
Note (describes the danger and informs on how to proceed)
Icon Signal Words
Warning of
hazardous
electrical
voltage
DANGER! Warns of impending danger.
Consequences if disregarded:
Death or severe injuries.
Warning of
a general
danger
WARNING! Warns of potential, very hazardous situations.
Consequences if disregarded:
Death or severe injuries.
Warning of
damage to
equipment
STOP! Warns of potential damage to material and
equipment.
Consequences if disregarded:
Damage to the controller/drive or its environment.
Information Note Designates a general, useful note.
If you observe it, handling the controller/drive
system is made easier.
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SF01U 1
Table of Contents
1.0 GENERAL ........................................................................................2
2.0 SCF DIMENSIONS ..........................................................................4
3.0 SCF MODEL DESIGNATION CODE ...............................................7
4.0 SCF SPECIFICATIONS ...................................................................8
5.0 SCF RATINGS .................................................................................9
6.0 INSTALLATION ..............................................................................11
7.0 INPUT AC POWER REQUIREMENTS ..........................................12
8.0 POWER WIRING ...........................................................................15
9.0 SCF POWER WIRING DIAGRAM .................................................16
10.0 CONTROL WIRING .......................................................................17
11.0 SCF CONTROL WIRING DIAGRAMS ...........................................20
12.0 INITIAL POWER UP AND MOTOR ROTATION ............................25
13.0 PROGRAMMING THE SCF DRIVE ...............................................26
14.0 PARAMETER MENU .....................................................................30
15.0 DESCRIPTION OF PARAMETERS ...............................................33
16.0 TROUBLESHOOTING ...................................................................48
17.0 SCF DISPLAY MESSAGES ...........................................................50
APPENDIX A - THROUGH-HOLE MOUNT OPTION ....................52
APPENDIX B - PI SETPOINT CONTROL OPTION .......................56
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2 SF01U
1.0 GENERAL
1.1 PRODUCTS COVERED IN THIS MANUAL
This manual covers the Lenze AC Tech SCF Series Variable Frequency Drive.
1.2 PRODUCT CHANGES
Lenze AC Tech Corporation reserves the right to discontinue or make modifications to the
design of its products without prior notice, and holds no obligation to make modifications to
products sold previously. Lenze AC Tech Corporation also holds no liability for losses of any
kind which may result from this action. Instruction manuals with the most up-to-date information
are available for download from the Lenze AC Tech website (www.lenze-actech.com).
1.3 WARRANTY
Lenze AC Tech Corporation warrants the SCF Series AC motor control to be free of defects
in material and workmanship for a period 24 months from date of shipment from Lenze AC
Tech's factory. If an SCF motor control, under normal use, becomes defective within the
stated warranty time period, contact Lenze AC Tech's Service Department for instructions on
obtaining a warranty replacement unit. Lenze AC Tech Corporation reserves the right to make
the final determination as to the validity of a warranty claim, and sole obligation is to repair
or replace only components which have been rendered defective due to faulty material or
workmanship. No warranty claim will be accepted for components which have been damaged
due to mishandling, improper installation, unauthorized repair and/or alteration of the product,
operation in excess of design specifications or other misuse, or improper maintenance.
Lenze AC Tech Corporation makes no warranty that its products are compatible with any
other equipment, or to any specific application, to which they may be applied and shall not be
held liable for any other consequential damage or injury arising from the use of its products.
This warranty is in lieu of all other warranties, expressed or implied. No other person,
firm or corporation is authorized to assume, for Lenze AC Tech Corporation, any other
liability in connection with the demonstration or sale of its products.
1.4 RECEIVING
Inspect all cartons for damage which may have occurred during shipping. Carefully unpack
equipment and inspect thoroughly for damage or shortage. Report any damage to carrier and/or
shortages to supplier. All major components and connections should be examined for damage
and tightness, with special attention given to PC boards, plugs, knobs and switches.
1.5 SAFETY INFORMATION
GENERAL
Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or
operation creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance
must be carried out by qualified, skilled personnel who are familiar with the installation,
assembly, commissioning, and operation of variable frequency drives and the application for
which it is being used.
INSTALLATION
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components
and do not change any insulation distances during transport, handling, installation or
maintenance.
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SF01U 3
Do not touch any electronic components or contacts. This drive contains electrostatically
sensitive components, which can easily be damaged by inappropriate handling. Static control
precautions must be adhered to during installation, testing, servicing and repairing of this
drive and associated options. Component damage may result if proper procedures are not
followed.
This drive has been tested by Underwriters Laboratory (UL) and is an approved component
in compliance with UL508 Safety Standard.
Warnings!
• Suitable for use on a circuit as described in Section 7.0 of this manual.
• Use minimum 75 °C copper wire only.
• Shall be installed in a pollution degree 2 macro-environment.
This drive must be installed and configured in accordance with both national and international
standards. Local codes and regulations take precedence over recommendations provided in
this and other Lenze AC Tech documentation.
The SCF drive is considered a component for integration into a machine or process. It is neither
a machine nor a device ready for use in accordance with European directives (reference
machinery directive and electromagnetic compatibility directive). It is the responsibility of the
end user to ensure that the machine meets the applicable standards.
ELECTRICAL CONNECTION
When working on live drive controllers, applicable national safety regulations must be
observed.
The electrical installation must be carried out according to the appropriate regulations (e.g.
cable cross-sections, fuses, protective earth [PE] connection). While this document does make
recommendations in regards to these items, national and local codes must be adhered to.
The documentation contains information about installation in compliance with EMC (shielding,
grounding, filters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required
limit values demanded by EMC legislation.
APPLICATION
The drive must not be used as a safety device for machines where there is a risk of personal injury
or material damage. Emergency Stops, over-speed protection, acceleration and deceleration
limits, etc must be made by other devices to ensure operation under all conditions.
The drive does feature many protection devices which are aimed at protecting the drive
and the driven equipment by generating a fault and shutting the drive and motor down by
removing power. Mains power variances can also result in shutdown of the drive. When the
fault condition disappears or is cleared, the drive can be configured to automatically restart,
it is the responsibility of the user and/or OEM and/or integrator to ensure that the drive is
configured for safe operation.
1.6 CUSTOMER MODIFICATION
Lenze AC Tech Corporation, its sales representatives and distributors, welcome the opportunity
to assist our customers in applying our products. Many customizing options are available to aid
in this function. Lenze AC Tech Corporation cannot assume responsibility for any modifications
not authorized by its engineering department
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4 SF01U
2.0 SCF DIMENSIONS
HP kW INPUT
VOLTAGE MODEL H W D P R
0.25 0.18 208 / 240 SF203Y 5.75 (146) 2.88 (73) 3.94 (100) 0.80 (20) 4.37 (111)
0.5 0.37 208 / 240 SF205Y 5.75 (146) 2.88 (73) 3.94 (100) 0.80 (20) 4.37 (111)
400 / 480 SF405 5.75 (146) 2.88 (73) 3.94 (100) 0.80 (20) 4.37 (111)
1 0.75
208 / 240 SF210Y 5.75 (146) 2.88 (73) 4.74 (120) 1.60 (41) 4.37 (111)
208 / 240 SF210 5.75 (146) 2.88 (73) 4.74 (120) 1.60 (41) 4.37 (111)
400 / 480 SF410 5.75 (146) 2.88 (73) 4.74 (120) 1.60 (41) 4.37 (111)
480 / 590 SF510 5.75 (146) 2.88 (73) 4.74 (120) 1.60 (41) 4.37 (111)
1.5 1.1
208 / 240 SF215Y 5.75 (146) 3.76 (96) 5.24 (133) 1.90 (48) 4.37 (111)
208 / 240 SF215 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 4.37 (111)
400 / 480 SF415 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 4.37 (111)
2 1.5
208 / 240 SF220Y 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 4.37 (111)
208 / 240 SF220 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 3.06 (78)
400 / 480 SF420 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 4.37 (111)
480 / 590 SF520 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 4.37 (111)
Mounting Tab Detail
If R < 6.30" (160)
S = 0.19" (5)
T = 0.38" (10)
U = 0.18" (5)
V = 0.66" (17)
If R = 6.30" (160)
S = 0.28" (7)
T = 0.50" (13)
U = 0.24" (6)
V = 0.90" (23)
D
H
W
R
P
T
U
V
S
Dia. Slot
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SF01U 5
HP kW INPUT
VOLTAGE MODEL H W D P R
3 2.2
208 / 240 SF230Y 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 3.25 (83)
208 / 240 SF230 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 3.06 (78)
400 / 480 SF430 5.75 (146) 2.88 (73) 5.74 (146) 2.60 (66) 3.06 (78)
480 / 590 SF530 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 4.37 (111)
5 3.7
208 / 240 SF250Y 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
208 / 240 SF250 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 3.25 (83)
400 / 480 SF450 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 3.25 (83)
480 / 590 SF550 5.75 (146) 3.76 (96) 6.74 (171) 3.40 (86) 3.25 (83)
7.5 5.5
208 / 240 SF275 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
400 / 480 SF475 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
480 / 590 SF575 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
10 7.5
208 / 240 SF2100 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
400 / 480 SF4100 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
480 / 590 SF5100 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
15 11
208 / 240 SF2150 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
400 / 480 SF4150 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
480 / 590 SF5150 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
20 15
208 / 240 SF2200 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
400 / 480 SF4200 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
480 / 590 SF5200 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
25 18.5 400 / 480 SF4250 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
480 / 590 SF5250 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
30 22 400 / 480 SF4300 9.75 (248) 6.68 (170) 8.00 (203) 3.60 (91) 6.30 (160)
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6 SF01U
2.1 SCF THROUGH-HOLE MOUNT DIMENSIONS
D
H
W
P
HP kW INPUT
VOLTAGE MODEL H W D P
1 0.75
208 / 240 SF210YF 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
208 / 240 SF210F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
400 / 480 SF410F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
480 / 590 SF510F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
1.5 1.1
208 / 240 SF215YF 7.72 (196) 6.80 (173) 4.75 (121) 1.20 (30)
208 / 240 SF215F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
400 / 480 SF415F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
2 1.5
208 / 240 SF220YF 7.72 (196) 6.80 (173) 4.75 (121) 1.20 (30)
208 / 240 SF220F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
400 / 480 SF420F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
480 / 590 SF520F 7.72 (196) 6.80 (173) 4.55 (116) 1.20 (30)
3 2.2
208 / 240 SF230YF 7.72 (196) 8.54 (217) 5.30 (135) 1.75 (44)
208 / 240 SF230F 7.72 (196) 8.54 (217) 5.10 (130) 1.75 (44)
400 / 480 SF430F 7.72 (196) 8.54 (217) 5.10 (130) 1.75 (44)
480 / 590 SF530F 7.72 (196) 8.54 (217) 5.30 (135) 1.75 (44)
5 3.7
208 / 240 SF250YF 9.59 (244) 11.14 (283) 7.65 (194) 3.60 (91)
208 / 240 SF250F 7.72 (196) 8.54 (217) 6.30 (160) 2.75 (70)
400 / 480 SF450F 7.72 (196) 8.54 (217) 6.30 (160) 2.75 (70)
480 / 590 SF550F 7.72 (196) 8.54 (217) 6.30 (160) 2.75 (70)
7.5 5.5
208 / 240 SF275F 11.59 (294) 11.14 (283) 7.65 (194) 3.60 (91)
400 / 480 SF475F 9.59 (244) 11.14 (283) 7.65 (194) 3.60 (91)
480 / 590 SF575F 9.59 (244) 11.14 (283) 7.65 (194) 3.60 (91)
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SF01U 7
NOTE: Refer to Appendix A for mounting template dimensions for the Through-hole Mount option.
HP kW INPUT
VOLTAGE MODEL H W D P
10 7.5
208 / 240 SF2100F 15.59 (396) 11.14 (283) 7.65 (194) 3.60 (91)
400 / 480 SF4100F 11.59 (294) 11.14 (283) 7.65 (194) 3.60 (91)
480 / 590 SF5100F 11.59 (294) 11.14 (283) 7.65 (194) 3.60 (91)
15 11
208 / 240 SF2150F 18.09 (459) 11.14 (283) 8.29 (211) 3.60 (91)
400 / 480 SF4150F 15.59 (396) 11.14 (283) 8.29 (211) 3.60 (91)
480 / 590 SF5150F 15.59 (396) 11.14 (283) 8.29 (211) 3.60 (91)
20 15 400 / 480 SF4200F 18.09 (459) 11.14 (283) 8.29 (211) 3.60 (91)
480 / 590 SF5200F 18.09 (459) 11.14 (283) 8.29 (211) 3.60 (91)
25 18.5 400 / 480 SF4250F 28.50 (724) 10.34 (263) 8.39 (213) 3.70 (94)
480 / 590 SF5250F 28.50 (724) 10.34 (263) 8.39 (213) 3.70 (94)
3.0 SCF MODEL DESIGNATION CODE
The SCF model number gives a full description of the basic drive unit (see example below).
EXAMPLE: SF210Y (SCF Series, 208/240 Vac, 1 HP, single or three phase input)
SF 2 10 Y
Series:
SF = SCF Series Variable Speed AC Motor Drive
Input Voltage:
2 = 208/240 Vac (For 208, 230, and 240 Vac; 50 or 60 Hz)
4 = 400/480 Vac (For 380, 415, 440, 460 and 480 Vac; 50 or 60 Hz)
5 = 480/590 Vac (For 440, 460, 480, 575 and 600 Vac; 50 or 60 Hz)
Rating:
03 = ¼ HP (0.20 kW) 30 = 3 HP (2.2 kW) 200 = 20 HP (15 kW)
05 = ½ HP (0.37 kW) 50 = 5 HP (4.0 kW) 250 = 25 HP (18.5 kW)
10 = 1 HP (0.75 kW) 75 = 7½ HP (5.5 kW) 300 = 30 HP (22 kW)
15 = 1½ HP (1.1 kW) 100 = 10 HP (7.5 kW)
20 = 2 HP (1.5 kW) 150 = 15 HP (11 kW)
Input Phase:
Y = Single or three phase input.
No character indicates three phase input only
Mounting Style:
F = Through-hole mount with special heatsink
F1 = Through-hole mount without heatsink (customer supplies heatsink)
No character indicates panel or DIN rail mounting
Application Specific Options:
P = PI (setpoint control) software
V = High Frequency Output - up to 1000 Hz
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Este manual sirve para los siguientes modelos
37
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