LELY 1015 CD Profi Manual de usuario

Lely Hibiscus

1015 CD Profi

R-H012.1103EN

Operator Manual

TRADEMARKS, COPYRIGHT AND

DISCLAIMER

Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Commodus,

Compedes, Cosmix, Discovery, F4C, Fertiliner, Gravitor, Grazeway, Hibiscus,

Hubble, Juno, L4C, Lely Center, Lelywash, Lotus, Luna, Nautilus, Orbiter,

Qwes, SAE, Shuttle, Splendimo, Storm, T4C, Tigo, Viseo, Voyager, Walkway

and Welger are registered trademarks of the Lely Group. The right of exclusive

information given in this publication is provided for information purposes only

and does not constitute an offer for sale. Certain products may not be available

in individual countries and products supplied may differ from those illustrated.

No part of this publication may be copied or published by means of printing,

photocopying, microfilm or any other process whatsoever without prior

permission in writing by Lely Holding S.à r.l. Although the contents of this

publication have been compiled with the greatest possible care, Lely cannot

accept liability for any damage that might arise from errors or omissions in this

publication.

The English language manual is the original manual. Translations into other

languages use the English language manual as the source document. Lely

accepts no liability for discrepancies between the original English language

manual and versions in other languages. If there is a conflict over the content

and accuracy of any translated manual, the English language manual is the

authority document.

Lely Industries NV

Weverskade 110

3147 PA Maassluis

The Netherlands

Phone: Tel: +31 (0)10 59 96 333

Fax: Fax: +31 (0)10 59 96 444

Website: www.lely.com

PREFACE

Manual Contents

This manual contains the information necessary to operate the Lely Hibiscus.

It also includes maintenance information that can be done by an operator.

Study and understand this information thoroughly before you operate the Lely

Hibiscus. Failure to do so could result in personal injury or damage to

equipment. Please consult your local Lely service provider if you do not

understand the information in this manual, or if you need additional information.

All information in this manual has been compiled with care. Lely shall not be

liable for errors or faults in this manual. The recommendations are meant to

serve as guidelines. All instructions, pictures and specifications in this manual

are based on the latest information that was available at the time of publication.

Your Lely Hibiscus may comprise improvements, features or options that are

not covered in this manual.

Warranty Conditions

For those parts that fail under normal operating conditions, the factory will

make replacement parts available, free of charge, for a period of 12 (twelve)

months from the date of purchase.

The warranty shall not apply if the instructions mentioned in this manual have

not been followed, or if they have not been followed completely or correctly.

Nor will the warranty apply if you or third parties modify the machine without

our foreknowledge and/or authorisation.

Registration

The Type and Serial Number Plate is on the front of the headstock.

Always include the type and serial numbers of your product when you contact

your local Lely service provider or order spare parts.

Type and Serial Number Plate

We suggest you complete the table below with the type and serial numbers of

your product. This makes sure you can easily find the information.

Type number

Serial number

iii

Table of Contents

1. Introduction.........................................................................................................................................1-1

1.1 Rotors.......................................................................................................................................1-2

1.2 Hydraulic System.....................................................................................................................1-2

1.3 Octosense Wheel Assembly....................................................................................................1-2

1.4 Adjustable Cam Track..............................................................................................................1-2

1.5 Brake System...........................................................................................................................1-2

1.6 Lely Hibiscus 1015 CD Profi +.................................................................................................1-2

1.7 Optional Extras Lely Hibiscus 1015 CD Profi...........................................................................1-3

1.7.1 Stabilization Chain...................................................................................................................1-3

1.7.2 Spare Wheel Support...............................................................................................................1-3

2. Safety...................................................................................................................................................2-1

2.1 Signal Words............................................................................................................................2-1

2.2 Safety Instructions....................................................................................................................2-1

2.3 Explanation of the Safety Decals on the Lely Hibiscus 1015 CD Profi....................................2-2

2.4 Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi..........................................2-3

3. Operation.............................................................................................................................................3-1

3.1 Connect the Hibiscus to the Tractor.........................................................................................3-1

3.2 Disconnect the Hibiscus from the Tractor................................................................................3-2

3.3 Move the Hibiscus to the Transport Position............................................................................3-3

3.4 Move the Hibiscus to the Working Position..............................................................................3-6

3.5 Move the Hibiscus from the Working Position to the Headland Position.................................3-7

3.6 Start Raking.............................................................................................................................3-7

3.7 Stop Raking..............................................................................................................................3-9

4. Test and Adjustment..........................................................................................................................4-1

4.1 Adjust the Cam Track...............................................................................................................4-1

4.2 Adjust the Swath Width............................................................................................................4-2

4.3 Adjust the Working Height........................................................................................................4-3

4.4 Adjust the Tandem Wheel Assembly.......................................................................................4-4

4.5 Change to Combined or Individual Lifting................................................................................4-5

4.6 Adjust the Descending Speed..................................................................................................4-7

4.7 Adjust the Ground Pressure.....................................................................................................4-8

5. Maintenance........................................................................................................................................5-1

Table of Contents v

R-H012.1103EN

5.1 Scheduled Maintenance...........................................................................................................5-1

5.1.1 Maintenance After Operation...................................................................................................5-1

5.1.2 Maintenance Every 10 Working Hours....................................................................................5-1

5.1.3 Maintenance After the First 30 Working Hours........................................................................5-1

5.1.4 Maintenance Every 50 Working Hours....................................................................................5-1

5.1.5 Maintenance Every 100 Working Hours..................................................................................5-1

5.1.6 Maintenance Before Prolonged Storage..................................................................................5-1

5.1.7 Maintenance After Prolonged Storage.....................................................................................5-2

5.2 Preventive Maintenance...........................................................................................................5-3

5.2.1 Grease the Rotor Gearbox.......................................................................................................5-3

5.2.2 Grease the Pivot Frame...........................................................................................................5-3

5.2.3 Grease the Support Frame......................................................................................................5-5

5.2.4 Grease the Swath Width Support............................................................................................5-5

5.2.5 Grease the Steering Device.....................................................................................................5-6

5.2.6 Grease the PTO shaft..............................................................................................................5-7

5.2.7 Replace the Gearbox Oil..........................................................................................................5-7

5.2.8 Grease the Rear Wheel Assembly...........................................................................................5-9

5.2.9 Grease the Bearing of the Transport Wheel Axle....................................................................5-9

5.2.10 Grease the Octosense Wheel Assembly.................................................................................5-9

5.2.11 Torque-tighten the Nuts of the Rotor.....................................................................................5-10

5.3 Corrective Maintenance.........................................................................................................5-12

5.3.1 Drain and Refill the Hydraulic System...................................................................................5-12

6. Diagrams and Tables.........................................................................................................................6-1

6.1 Lely Hibiscus 1015 CD Profi Hydraulic Schematic...................................................................6-1

6.2 Lely Hibiscus 1015 CD Profi Electrically Controlled Hydraulic Schematic...............................6-2

6.3 Tyre Pressure Diagram............................................................................................................6-3

6.4 Bolt and Nut Torque Table.......................................................................................................6-3

7. Troubleshooting.................................................................................................................................7-1

8. Specifications.....................................................................................................................................8-1

8.1 Hibiscus 1015 CD Specifications.............................................................................................8-1

8.2 Hibiscus 1015 CD Profi + Specifications..................................................................................8-2

vi Table of Contents

R-H012.1103EN

1. INTRODUCTION

The Lely Hibiscus 1015 CD Profi is a twin rotor rake to rake grass.

The Lely Hibiscus 1015 CD Profi has two rotors with 15 removable tine arms,

each with five double tines.

The tines provide a clean sweep and move the grass to the center in a fluffy

swath.

The swath width can be hydraulically adjusted.

The Lely Hibiscus 1015 CD Profi has:

• Two rotors

• A hydraulic system

• An octosense wheel assembly

• An adjustable cam track.

• A brake system

Various optional extras are also available. Refer to Optional Extras Lely

Hibiscus 1015 CD Profi (page 1-3).

1. Safety guard - 2. Tine arm with tines - 3. Wheel wedge support - 4. Spare wheel support -

5. Transport wheel - 6. Swath width adjustment - 7. Working height adjustment - 8. Rotor - 9.

Tandem wheel - 10. Pivot wheel - 11. Parking jack - 12. PTO- shaft - 13. Headstock

Figure 1. Overview of the Lely Hibiscus 1015 CD Profi

Introduction 1-1

R-H012.1103EN

1.1 Rotors

A 3-D system connects the rotors to the carriage of the Lely Hibiscus 1015 CD

Profi. This allows the rotors to follow ground contours independently from the

carriage.

The modular design of the Lely Hibiscus rotors enables quick and easy repair

and replacement worn parts.

1.2 Hydraulic System

The hydraulic system transfers part of the weight of the rotors to the carriage

to minimize any damage to the crop.

The hydraulic system is controlled either by an operating cord or an electric

control panel to move the Lely Hibiscus 1015 CD Profi from transport position

to the working position.

The electric controlled system also permits operation with one rotor in the

headland position. This enables raking places that are difficult to reach, for

example slopes and corners.

1.3 Octosense Wheel Assembly

The Octosense wheel assembly has eight tyres and is installed underneath

the rotors. It enables the rotors to follow ground contours accurately and rake

cleanly.

1.4 Adjustable Cam Track

The adjustable cam track determines the pick and release moments of the

crop. Correct adjustment of the cam track depends on the type of crop, terrain

conditions and forward speed. The cam track is adjusted by moving the

adjustment strip to front or the back. Moving the adjustment strip to the front

gives a late release of the crop. Moving the adjustment strip to the back gives

an early release of the crop.

1.5 Brake System

The brakes of the Lely Hibiscus 1015 CD Profi are installed on the transport

wheels. Either oil-pressure or air-pressure brake systems can be installed.

1.6 Lely Hibiscus 1015 CD Profi +

The Lely Hibiscus 1015 CD Profi + is a special version of the Lely Hibiscus

1015 CD Profi. It has adjustable wheel assemblies underneath the rotors. This

enables easy adjustment of the working height during operation.

An electrically controlled hydraulic system operates the adjustable wheel

assemblies. The control panel is installed in the tractor cab.

1-2 Introduction

R-H012.1103EN

1.7 Optional Extras Lely Hibiscus 1015 CD Profi

1.7.1 Stabilization Chain

Stabilization chains are used to keep the lower arms of the tractor at the correct

height. The stabilisation chains are installed between a rigid part of the tractor

and the connection points of the Hibiscus.

Figure 2. Stabilization Chains

1.7.2 Spare Wheel Support

A spare wheel support is installed on the Hibiscus to carry a spare wheel.

Figure 3. Spare Wheel Support

Introduction 1-3

R-H012.1103EN

1-4 Introduction

R-H012.1103EN

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