Leister FUSION 3C Manual de usuario

FUSION

2/3C/3

Fusion 2

Fusion 3C

Fusion 3

Please read operating instructions carefully before

use and keep for further reference.

Operating Instructions (Translation of the original operating instructions)

Leister FUSION 2/3C/3

Extrusion Welder

DANGER!

Danger when opening up the tool, as live components and connections are

exposed. Therefore, before opening it, unplug the tool to ensure disconnection

from the mains. Electronically conductive material (eg PE-EL) must not be welded.

Incorrect use of the hand extruder (eg overheating of the

material) can present a

ﬁre and explosion hazard, especially near combustible materials and explosive

gases.

Danger – can cause burns! Do not touch bare metal parts and emerging

material while hot. Allow the device to cool. Do not direct stream of hot air or

emerging material towards people or animals.

Warning

The tool must be operated under supervision. Heat can ignite flammable

materials which are not in view.The machine may only be used by qualified

specialists or under their supervision. Children are not authorized to use

this machine.

For personal protection on building sites we strongly recommend the tool be

connected to a RCCB (Residual Current Circuit Breaker) .

Protect tool from damp and wet.

Caution

Application

Welding PE and PP thermoplastics for applications in

• container engineering • pipeline construction

• plastic fabrication • landﬁll sites and abandoned polluted areas

The voltage rating stated on the tool must correspond to the mains voltage.

If power failure occurs, the hot air blower switch and drive must be switched o

(release locking device).

120

230

Conformity

Leister Technologies AG, Galileo-Strasse 10, CH-6056 Kaegiswil/Switzerland conﬁrms that these

products, in the versions as brought into circulation through us, fulﬁl the requirements of the following EC

directives.

EC directive(s): 2006/42, 2011/65, 2014/30, 2014/35

Harmonized Standards:

EN ISO 12100, EN 55014-1, EN 55014-2, EN 61000-6-2, EN 61000-3-2,

EN 61000-3-3, EN 62233, EN 60335-1, EN 60335-2-45, EN 50581

Kaegiswil, 31.10.2018

Bruno von Wyl, CTO Christoph Baumgartner, GM

Disposal

Electrical equipment, accessories and packaging should be recycled in an environmentally friendly

way. For EU countries only: Do not dispose of electrical equipment with household refuse!

Technical Data

Technical data and speciﬁcations are subject to change without prior notice.

FUSION 2

Ø4mm FUSION 3C

Ø3 /Ø 4mm FUSION 3C

Ø4 /Ø 5mm FUSION 3

Ø3 /Ø 4mm FUSION 3

Ø4 /Ø 5mm

Welding rod mm

(in accordance with DVS 2211) Ø4

± 0.3

Ø3 /Ø4

± 0.3

Ø4 /Ø5

± 0.3

Ø3 /Ø4

± 0.3

Ø4 /Ø5

± 0.3

Ø3; Welding output [kg/h]

(Average values at 50 Hz)

PE 2.0 – 2.5

PP 1.8–2.3

PE 2.0 – 2.5

PP 1.8–2.3

Ø4; Welding output [kg/h]

(Average values at 50 Hz)

PE 1.3–1.8

PP 1.3–1.8

PE 2.7 – 3.6

PP 2.5 – 3.4

PE 2.1–2.6

PP 1.8–2.4

PE 2.7 – 3.6

PP 2.5 – 3.4

PE 2.1–2.6

PP 1.8–2.4

Ø5; Welding output [kg/h]

(Average values at 50 Hz)

PE 2.7–3.6

PP 2.5–3.4

PE 2.7–3.6

PP 2.5–3.4

FUSION 2 FUSION 3C FUSION 3

Voltage V~

Mains voltage is not reversible 230 220 120 230 220 230

Power consumption

W 2800 2600 2800 3200 3000 3500

Frequency

Hz 50/60 60 50/60 50/60 60 50/60

Air ﬂow

(20°C) l/min ca. 300 ca. 300 ca. 300

Air temperature

°C max. 340 max. 350 max. 350

Plasticizer temperature

°C max. 300 max. 320 max. 320

Vibration acceleration ah (m/s2)< 2.5 (K = 1.5 m/s2)< 2.5 (K = 1.5 m/s2)< 2.5 (K = 1.5 m/s2)

Size L ×W ×H mm

(without welding shoe) 450×98×225 588×98×225 690×98×187

Weight kg

without

Power supply cord

5.9 6.9 7.2

Mark of conformity

/ /

Protection class II

Description of tool

1 Hot air blower switch

2 Air temperature potentiometer

3 Locking device drive on/o switch

4 Drive on/o switch

5 Welding shoe

6Welding rod opening

7Extrusion rate regulation potentiometer

8 Tool rest

9Handle

10 Tool handle

11 Drive unit

12 Hot air blower

13 Power supply cord

14 Air slide

15 Air inlet

16 Air hose

12 13 15

FUSION 3

611

116

FUSION 2

FUSION 3C

• The tool rest (8) or handle (9) can alternatively be mounted left of right of the tool.

• Before putting into operation, check power supply cord (13) and connector as well as extension cable for

electrical and mechanical damages.

• When using an extension cable, take care to ensure the minimum cable cross-section:

•Extension cables must be approved for the place of work (e.g. outdoors) and labelled accordingly.

• If a generator is used to supply electricity, the rated power of the generator must be 2x the rated power of the

hand extruder.

The hand extruder must not be operated in inﬂammable environments or where explosion ha-

zards exist. Ensure stable positioning during operation. The connecting cable and the welding

rod must remain unimpeded and must not hinder the user or others during operation.

Preparation for welding

Length

[m]

Minimum cross-section (at ~230V)

[mm2]

up to 19 2.5

20-50 4.0

Starting protection

The tool is equipped with current overload protection. The drive switches o automatically if current consumption

is too high. The drive can for example not be started, or only for a brief time, if the material in the screw

is insufficiently plastizised.

Overheating protection

If the drive overheats as a result of external inﬂuences or if the melting temperature of the material in the screw

is too low, the internal temperature protection switches o the drive. The overheating protection switches on

again automatically once the drive has cooled down.

• Connect the hand extruder to the mains supply.

• Switch on the tool at the hot air blower switch (1).

• Adjust the hot air temperature at the air temperature potentiometer (2).

• The operating temperature is reached after approximately 10 minutes

Switching on

Welding rod, PE / PP Ø3 or Ø4mm

– Only use for the hand extruder without

labeling (see picture A).

Welding rod, PE / PP Ø4 or Ø 5mm

– Only use for the hand extruder with

labeling (see picture B).

Welding rod

Picture A

Picture B

Starting the welding process

• Fit the required welding shoe (5) according to the paragraph „Change of welding shoe” (see page 15).

• Welding can begin once the operating temperature has been attained. Operate the drive on/o switch (4) for

this purpose. Operate the tool only when feeding welding rod.

• Feed welding rod into the welding rod opening (6) (see chapter welding rod) and allow a small amount plasti-

zised material to escape.

CAUTION! Never feed welding rod into both welding rod openings at the same time! (see page

13 «Starting protection»).

The welding rod fed must therefore be clean and dry.

• The extrusion rate can be changed using the extrusion rate regulation potentiometer (7) dependent on the

seam geometry and the choice of material.

• Interrupt material extrusion using the drive on/o switch (4).

• Direct the pre-heating nozzle (21) to the welding zone.

• Pre-warm the welding zone with back and forth movements.

• Position the tool on the prepared welding zone and operate

the drive on/o switch (4).

• Carry out test welding and analyse.

• Adjust the hot air temperature using the air temperature potentiometer (2) and the extrusion rate with the

extrusion rate regulation potentiometer (7) as required.

• In case of a prolonged welding process, the drive on/o switch (4) can be held in the active state with the

locking device (3).

• The welding rod is pulled in through the welding rod opening (6) automatically after starting. The welding rod

pull - in must not be impeded.

• Release the locking device (3) by brieﬂy pressing the drive on/o

switch (4) and then letting go. Remove welding material from the

welding shoe in order to avoid damage on the welding shoe when

starting the next time.

•

The tool must only be laid down on the tool rest (8)

Use a ﬁreproof base. The hot air jet must not be directed towards

persons and objects.

•The air temperature potentiometer (2) to „0“. Let the tool cool down.

•Switch o at the hot air blower switch (1).

Switching o

Checking the temperature of the extruded material and the pre-heating temperature

• The temperatures of the extruded material and the hot air jet are to be checked at regular intervals when car-

rying out welding work over an extended period:

Fast display electronic temperature measuring devices with the appropriate temperature probes have to

be used. The highest temperature in the hot air jet between the nozzle outlet plane and a depth of 5 mm

is to be determined. The measurement probe must be inserted in the welding shoe in the middle of the

extruded material to measure its temperature.

5 Welding shoe

17 Welding shoe holder

18 Clamp screws

19 Extruder nozzle

20 Fastening screw

21 Pre - heating nozzle

Danger of getting burned! Work with temperature resistant gloves only.

•The welding shoe must only be changed when the tool has attained its operating temperature.

Changing the welding shoe

• Disassembly

– Remove the welding shoe (5) with the welding shoe holder (17) by unfastening the clamp screws (18)

from the extruder nozzle (19).

– Every time the welding shoe is changed, clean the extruder nozzle (19) of welding residue and make sure

that it is screwed in tightly.

– Remove welding shoe (5) from the welding shoe holder (17) by unfastening the fastening screws (20).

• Assembly

– Fasten a welding shoe (5), appropriate to the welding seam, onto the welding shoe holder (17) with

fastening screws (20).

– The welding shoe (5) and welding shoe holder (17) must be tightened properly with the clamp screws (18)

• The welding shoe (5) can be turned infinitely to

the desired welding direction by loosening the

clamp screws (18).

• The clamp screws (18) must be tightened well

again afterwards.

Switch o the hot tool and disconnect it from the mains supply.

Welding direction

518

Accessoires

• Only Leister accessories must be used.

Maintenance

•In case of soiling clean the air inlet (15) on the hot air blower with a brush.

•

Clean the extruder nozzle (19) each time the welding shoe is replaced and remove any welding deposits (see page 15).

• Check power supply cord and plug for electrical and mechanical damage.

•Regularly clean the air hose (16).

Service and Repairs

• Have the state of the carbon brushes of the drive and hot air blower checked by your service centre after

ca. 250 hours of operation. The drive and the hot air blower switch off automatically once the minimum

carbon length has been reached.

Operating time; Drive ca. 300 hours (brushes)

Hot air blowers ca. 1000 hours (brushes)

• Repairs should only be carried out by authorized Leister Service Centres. They guarantee a specialised and

reliable Repair Service within 24 hours using original spare parts in accordance with the circuit diagram and

spare parts list.

Warranty

• For this tool, we generally provide a warranty in accordance with the statutory / country-speciﬁc regulations from

the date of purchase (veriﬁed by invoice or delivery document). Damage that has occurred will be corrected

by replacement or repair. Heating elements are excluded from this warranty.

• Additional claims shall be excluded, subject to statutory regulations.

• Damage caused by normal wear, overloading or improper handling is excluded from the guarantee.

• Guarantee claims will be rejected for tools that have been altered or changed by the purchaser.

Your authorised Service Centre is:

Allied Power Tools

12/ 76 Rushdale St, Knoxfield VIC 3180 Australia

T: + 61 3 9764 2911

E: [email protected]

W: www.alliedpowertools.com.au

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