Leadshine Technology CS-D507E Manual de usuario

CS-D507E

Closed Loop Stepper Drive

User Manual

Revision 1.0

Address: 15-20/F, Block B, Nanshan I Valley, No.3185, Shahe West Road, Nanshan District,

Shenzhen, Guangdong, 518055, China

Tel: (86)755-26409254 Fax: (86)755-26402718

Web: www.leadshine.com Sales: sales@leadshine.com

Support: tech@leadshine.com

CS-D507E Closed Loop Stepper Drive User Manual

Notice

Read this manual carefully before any assembling and using. Incorrect handling of products in this manual can result in

injury and damage to persons and machinery. Strictly adhere to the technical information regarding installation

requirements.

This manual is not for use or disclosure outside of Leadshine except under permission. All rights are reserved. No part

of this manual shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical,

photocopying, recording, or otherwise without approval from Leadshine. While every precaution has been taken in the

preparation of the book, Leadshine assumes no responsibility for errors or omissions. Neither is any liability assumed

for damages resulting from the use of the information contained herein.

This document is proprietary information of Leadshine that is furnished for customer use ONLY. Information in this

document is subject to change without notice and does not represent a commitment on the part of Leadshine. Therefore,

information contained in this manual may be updated from time-to-time due to product improvements, etc., and may

not conform in every respect to former issues.

Record of Revisions

Revision

Date

Description of Release

1.0

September, 2020

Initial Release

CS-D507E Closed Loop Stepper Drive User Manual

Table of Content

1. Introduction.....................................................................................................................................................................1

1.1 Features...................................................................................................................................................................1

1.2 Applications............................................................................................................................................................ 1

2. Specifications...................................................................................................................................................................2

2.1 Electrical Specifications......................................................................................................................................... 2

2.2 Environment............................................................................................................................................................2

2.3 Mechanical Specifications......................................................................................................................................3

2.4 Heat Dissipation......................................................................................................................................................3

3. Connections and LED Indication..................................................................................................................................4

3.1 Connector P1 – Control Signals and Digital Outputs Connector...........................................................................4

3.1.1 Pin Assignments of P1.................................................................................................................................4

3.1.2 Connection of Control Signals.................................................................................................................... 5

3.1.3 Connection of ALM Signal......................................................................................................................... 5

3.1.4 Connection of BRK Signal..........................................................................................................................6

3.2 Connector P2 - Encoder Connection...................................................................................................................... 7

3.3 Connector P3 - Motor Connection......................................................................................................................... 7

3.4 Connector P4 – Power Supply Connection............................................................................................................ 7

3.5 Connector P5 – Tuning Port................................................................................................................................... 7

3.6 LED Light Indication..............................................................................................................................................8

4. Motor Selection............................................................................................................................................................... 8

5. Power Supply Selection.................................................................................................................................................. 8

5.1 Regulated or Unregulated Power Supply............................................................................................................... 9

5.2 Power Supply Sharing............................................................................................................................................ 9

5.3 Selecting Supply Voltage........................................................................................................................................9

6. DIP Switch Configurations............................................................................................................................................ 9

6.1 S1 - Rotating Switch Configurations......................................................................................................................9

CS-D507E Closed Loop Stepper Drive User Manual

6.2 S2 - DIP Switch Configurations........................................................................................................................... 10

6.2.1 Micro Step (SW1-SW4)............................................................................................................................ 10

6.2.2 Mode Setting (SW5 - SW8).......................................................................................................................11

6.3 S3 - Selector Switch Configurations.................................................................................................................... 11

7. Typical Connection....................................................................................................................................................... 11

8. Sequence Chart of Control Signals............................................................................................................................. 12

9. Fault Protections........................................................................................................................................................... 12

10. Software Configuration..............................................................................................................................................13

11. Accessories................................................................................................................................................................... 13

12. Troubleshooting...........................................................................................................................................................14

13. Warranty......................................................................................................................................................................16

Appendix A. Leadshine CS-D507E Compatible Stepper Motors............................................................................. 17

Appendix B. Leadshine CS-D507E Compatible Power Supplies............................................................................. 18

Appendix C. Powering a Third-Party Motor with CS-D507E..................................................................................18

CS-D507E Closed Loop Stepper Drive User Manual

Page | 1

1. Introduction

Leadshine CS-D507E is a closed loop stepper drive designed to solve the loss of step problem in open loop stepper

control systems, thus increase system reliability at minimal cost increase. It implements advanced control algorithm of

Leadshine based on its tens of years’ experience in stepper and servo controls. The CS-D507E is reliable and affordable

and performs excellent in many industrial applications such as CNC, medical, electronics, packaging...

The CS-D507E can power 2-phase NEMA 14, 17, 23, and 24 stepper motors with incremental encoders. Compared

with traditional open loop stepper systems, a CS-D507E adopted closed loop step system can eliminate potential loss

of step, make real-time position error correction, and do not need torque reservation (100% torque implementation).

Also it can power the driven stepper motor with reduced heating, lower noise, low vibration…

1.1 Features

No loss of step & No torque reservation & No hunting or overshooting & No tuning for easy setup

Enhance performance, especially at low speed application (<60RPM)

Auto-tuning to match wide-range NEMA 17, 23 and 24 closed-loop stepper motors

Soft-start with no “jump” when powered on

20-50VDC supply voltage, max 7.0A output current

Max 500 KHz input frequency

15 micro step settings of 800-51,200 via DIP switches, or 200-51,200 via software (increase by 200)

2 out current settings and gain tuning via S1 rotating switch

Optically isolated inputs with 5V or 24V

Motor rotating direction setting by SW5

Closed loop or open loop control setting by SW6

Step&Direction or CW&CCW pulse type setting by SW7

Position command filter setting by SW8

A fault output and a configurable output for alarm or in position

Over-voltage, over-current protections, position following error, etc

1.2 Applications

When a CS-D507E closed loop stepper drive is implemented with a compatible stepper motor with encoder, the closed

stepper system can be adopted in many small to median speed applications such as CNC routers, CNC mills, CNC

laser cutters, CNC plasma, lab automation instruments, plotters, medical equipment, electronic equipment, small

packaging machines, etc.

CS-D507E Closed Loop Stepper Drive User Manual

Page | 2

2. Specifications

2.1 Electrical Specifications

Parameters

Min

Typical

Max

Unit

Output Current (peak)

0.5

7.0

Operating Voltage

24, 36, 48

VDC

Logic signal current

Pulse input frequency

(5V @ 50% dutycycle)

500

kHz

Pulse input frequency

(24V @ 50% dutycycle)

200

KHz

Minimal pulse width

1μS @ 5V,

or 2.5μS @ 24V

μS

Minimal direction setup

5.0

μS

Isolation resistance

100

MΩ

2.2 Environment

Cooling

Natural Cooling or Forced Cooling

Operating Environment

Environment

Avoid dust, oil fog and corrosive gases

Humidity

40%RH－90%RH

Operating Temperature

0°C －40°C (32°F - 104°F)

Vibration

10-50Hz / 0.15mm

Storage Temperature

-20°C －65°C (-4°F - 149°F)

Weight

Approx. 280 g (9.9 Oz)

CS-D507E Closed Loop Stepper Drive User Manual

Page | 3

2.3 Mechanical Specifications

(unit: mm [1inch=25.4mm])

Figure 1: Mechanical specifications

2.4 Heat Dissipation

Temperature of the drive during working should be no more than 65℃(149°F)

It is recommended to mount the drive vertically to maximize heat dissipation. Mount a cooling fan nearby if

necessary.

If multiple CS-D507E drives are installed, it is suggested to keep a minimal 30mm (1.2 inches) between two of

them.

CS-D507E Closed Loop Stepper Drive User Manual

Page | 4

3. Connections and LED Indication

A CS-D507E closed loop stepper drive has 5 connection blocks from P1 to P5 (see figure 2).

Figure 2: CS-D507E connectors

3.1 Connector P1 – Control Signals and Digital Outputs Connector

3.1.1 Pin Assignments of P1

The P1 connector in Figure 2 contains connections for control signals and 2 digital output.

See the following table for details.

I/O

Details

PUL+ (CW+)

Pulse and Direction Connection:

(1) Optically isolated, high level 4.5-5V or 24V, low voltage 0-0.5V

(2) Max 500 KHz input frequency for 5V control signal, while max 200KHz for 24V.

(3) The width of PUL signal is at least 1.0μs or 2.5μs, duty cycle is recommended 50%

(4) Single pulse (step & direction) or double pulse (CW/CCW) is set by DIP Switch SW7

(5) DIR signal requires advance PUL signal minimum 5 μs in single pulse mode

(6) The factory setting of control signal voltage is 24V, must need to set S3 (figure 2) if it

is 5V

PUL- (CW-)

DIR+ (CCW+)

DIR- (CCW-)

ENA+

Enable Signals: Optional, no connected default.

(1) Effective high level is 4.5-24V; Effective low level is 0-0.5V connection

(2) ENA signal requires advance DIR signal minimum 200ms in single pulse mode,

ENA-

ALM

Alarm: A configurable OC output signal. Can be set to fault output or in position output

via software. It takes a sinking or sourcing 100mA current at 5-24V@30mA

Brake: Max. 24@100mA, connect with brake coil, relay and diode.

Common connection of single-end output signals (common-cathode)

BRK

COMO

CS-D507E Closed Loop Stepper Drive User Manual

Page | 5

Notes: (1) Shielding control signal wires is suggested; (2) To avoid/reduce interference, do not tie control signal cables

and power wires together; (3) Brake output need to connect a relay and diode

3.1.2 Connection of Control Signals

The CS-D507E can accept differential and single-ended control signal inputs (open-collector and PNP output). A

CS-D507E has 3 optically isolated control inputs, PUL, DIR, and ENA. Refer to the following two figures for

connections of open-collector and PNP signals.

Figure 3: Control Signals Connection

Notes: (1) ENA signal is no connected as default;

(2) Control signal amplitude is 24 V as default. If it is 12 V, please set the S3 (Figure 2) selector switch to 5 V first,

then connect 1KΩresistor; If it is 5V, please set the S3 to 5V.

3.1.3 Connection of ALM Signal

Fault

FAULT output is the default configuration. This output signals a fault condition including over-voltage, over-current,

or position following error. This output can be used to drive devices such as a relay, a LED, etc., or as an input signal to

electronic devices like a PLC.

For example, in a multi-axis system like a CNC machine when one of the axes fails such a fault output signal can be

feedback to the motion controller for a followed action (e.g., auto machine shutdown, auto error clearing, etc.).

In Position

CS-D507E Closed Loop Stepper Drive User Manual

Page | 6

Use LeadshineMotionStudio software to configure this output as an IN POSITION output. In this case, an output

signal can be sent out when the targeted position is in the “Target” range (see parameter Distance to Send "In position"

Output Signal in software manual) to external devices such as relays, motion controllers, PLCs, IO boards, etc.

Refer to the following figure for ALM connection.

Figure 4: ALM Signals Connection

3.1.4 Connection of Brake Signal

This signal can be used for automatic brake control while system power failure.

When use a 24V electromagnetic relay, it is recommended to connect a diode (such as IN4007) in parallel, the polarity

should not be reversed. The specific connection is as follows figure.

When use a solid-state relay (SSR), its advantages are fast response, no need to add diodes, no noise; specification such

as “Non-contact, DC control DC, current limit protection 0.6-10A”.

Figure 5: Brake Output Connection

Tabla de contenidos

Otros manuales de Unidad de control de Leadshine Technology

Leadshine Technology

Leadshine Technology M542 V2.0 Manual de usuario

Leadshine Technology

Leadshine Technology MA860H Manual de usuario

Leadshine Technology

Leadshine Technology EM532MINI Manual de usuario

Leadshine Technology

Leadshine Technology M752 Manual de usuario

Leadshine Technology

Leadshine Technology MA860C Manual de usuario

Leadshine Technology

Leadshine Technology CS-D1008E Manual de usuario

Leadshine Technology

Leadshine Technology MA860 Manual de usuario

Leadshine Technology

Leadshine Technology M880A Manual de usuario

Leadshine Technology

Leadshine Technology DM870 Manual de usuario

Leadshine Technology

Leadshine Technology AM882 Manual de usuario

Leadshine Technology

Leadshine Technology M542C Manual de usuario

Leadshine Technology

Leadshine Technology DM542 Manual de usuario

Manuales populares de Unidad de control de otras marcas

Festo

Festo Compact Performance CP-FB6-E Manual de lista de piezas

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manual de usuario

JS Automation

JS Automation MPC3034A Manual de usuario

JAUDT

JAUDT SW GII 6406 Series Guía rápida

Spektrum

Spektrum Air Module System Manual de usuario

BOC Edwards

BOC Edwards Q Series Manual de usuario

KHADAS

KHADAS BT Magic Manual de usuario

Etherma

Etherma eNEXHO-IL Manual de usuario

PMFoundations

PMFoundations Attenuverter Manual de usuario

GEA

GEA VARIVENT Manual de usuario

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manual de usuario

Altronix

Altronix LINQ8PD Instrucciones de montaje

Eaton

Eaton Powerware Series Manual de usuario

WAGO

WAGO 750-407/040-000 Manual de usuario

Sony

Sony CCU-590 Manual de usuario

Graco

Graco 25D614 Manual de usuario

Task Force Tips

Task Force Tips YE-RF-900 Manual de programación

Shini

Shini SPV-U Series Manual de usuario