Laguna Tools DAKE JH10W1 Manual de operación y mantenimiento

Dake Corporation Phone: 800.937.3253 www.dakecorp.com

1809 Industrial Park Dr

Grand Haven, MI 49417

DAKE HORIZONTAL BANDSAW

Model JH10W1

INSTRUCTIONAL MANUAL

Read and understand all instructions and responsibilities before operating. Failure to follow

safety instructions and labels could result in serious injury.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 1 REV122021

Table of Contents

DAKE STANDARD LIMITED WARRANTY............................................................ 2

RETURN & REFUND POLICY .............................................................................. 4

SPECIFICATIONS ................................................................................................ 5

SAFETY ................................................................................................................ 6

INSTALLATION..................................................................................................... 7

UNCRATING................................................................................................ 7

LEVELING ................................................................................................... 7

OPERATION ......................................................................................................... 7

FEATURES.................................................................................................. 7

BLADE SELECTION .................................................................................... 8

BLADE REMOVAL....................................................................................... 9

BLADE TRACKING ADJUSTMENT ........................................................... 10

BLADE GUIDE ADJUSTMENT .................................................................. 11

FRAME BALANCE SPRING ADJUSTMENT.............................................. 11

OPERATING INSTRUCTIONS .................................................................. 11

MAINTENANCE .................................................................................................. 13

FEED CYLINDER BLEEDING.................................................................... 13

TROUBLESHOOTING ........................................................................................ 14

ELECTRICAL DIAGRAM .................................................................................... 15

EXPLODED VIEW & PARTS LIST ...................................................................... 18

OTHER VOLTAGE MODELS..................................................................... 20

WHEEL ASSEMBLIES............................................................................... 21

GEARBOX ASSEMBLY ............................................................................. 22

HYDRAULIC ASSEMBLY .......................................................................... 23

GUIDE ARM ASSEMBLY........................................................................... 24

VISE ASSEMBLY....................................................................................... 25

ORDERING INFORMATION ............................................................................... 25

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 2 REV122021

DAKE STANDARD LIMITED WARRANTY

Finished Machines

- Dake warrants to the original purchaser the finished machine manufactured or distributed

by it to be free from defects in material and workmanship under normal use and service

within 1 year (12 months) from the delivery date to the end user.

Parts

- Dake warrants to the original purchaser the component part manufactured or distributed

by it to be free from defects in material and workmanship under normal use and service

within 30 days from the delivery date to the end user.

The standard limited warranty includes the replacement of the defective component part

at no cost to the end user.

Sale of Service (Repairs)

- Dake warrants to the original purchaser the component part repaired by Dake

Corporation at the manufacturing facility to be free from defects in material and

workmanship under normal use and service within 90 days from the return date to the

end user, as it pertains to the repair work completed. The standard limited warranty

includes repair of the defective component part, at no cost to the end user.

Warranty Process

- Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any

portion of the product that proves defective in materials or workmanship. The

manufacturer retains the sole right and option, after inspection, to determine whether to

repair or replace defective equipment, parts or components. The manufacturer will

assume ownership of any defective parts replaced under this warranty.

- All requested warranty claims must be communicated to the distributor or representative

responsible for the sale. Once communication has been initiated, Dake Customer Service

must be contacted for approval:

oPhone: (800) 937-3253

oEmail: customerservice@dakecorp.com

- When contacting Dake, please have the following information readily available:

- Model #

- Serial #

- Sales Order #

- Purchasers who notify Dake within the warranty period will be issued a Case number

and/or a Return Material Authorization (RMA) number. If the item is to be returned per

Dake’s request, the RMA number must be clearly written on the exterior packaging. Any

item shipped to Dake without an RMA will not be processed.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 3 REV122021

Warranty Exceptions:

The following conditions are not applicable to the standard limited warranty:

(a) Part installation or machine service was not completed by a certified professional, and

is not in accordance with applicable local codes, ordinances and good trade practices.

(b) Defects or malfunctions resulting from improper installation or failure to operate or

maintain the unit in accordance with the printed instructions provided.

prepaid freight terms.

(d) Normal maintenance service or preventative maintenance, and the parts used in

connection with such service.

(e) Units and parts which have been altered or repaired, other than by the manufacturer

or as specifically authorized by the manufacturer.

(f) Alterations made to the machine that were not previously approved by the

manufacturer, or that are used for purposes other than the original design of the

machine.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 4 REV122021

RETURN & REFUND POLICY

- Thank you for purchasing from DAKE! If you are not entirely satisfied with your purchase,

we are here to help.

Returns

- All DAKE manufactured / distributed machines, parts and couplings include a 30-day

return option. These policies are valid from the date of final shipment to the end user.

- To be eligible for a return, the item must be unused and in the same condition as

received.

- All requested warranty claims must be communicated to the distributor or representative

responsible for the sale. Once communication has been initiated, DAKE Customer

Service must be contacted for approval:

•Phone: (800) 937-3253

Email: customerservice@dakecorp.com

- Once the return request has been approved by Customer Service, a representative will

supply a Return Material Authorization (RMA) number. The returned item must have the

provided RMA number clearly marked on the outside packaging. Any item received

without an RMA number clearly visible on the packaging will not be processed.

An RMA number can only be provided by the DAKE Customer Service team and must be

obtained prior to the return shipment.

Refunds

- Once the item has been received and inspected for damages, a representative will notify

the requestor referencing the provided RMA number.

- If the return is approved, a refund will be issued to the original method of payment, less a

20% restocking fee. The restocking fee may be waived if an order is placed at the time of

return with like-value merchandise.

- Transportation costs are the responsibility of the end user and will not be credited upon

return approval.

- Any item that is returned after the initial 30 days or has excessive/obvious use will not be

considered for a full refund.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 5 REV122021

SPECIFICATIONS

JH10W1

JH10W3

Number

985017

985018

Voltage

110V/220V, Single Phase

220V/440V, 3-Phase

Capacity

10” rounds, 18” flats

Horsepower

1 HP

Max Blade Speed

270 fpm

Blade Width

1”

Blade Length

137”

Blade Speeds

50/90/160/270 fpm

Solid Round 90° Capacity

10”

Solid Round 45° Right Capacity

7”

Solid Rectangle 90° Capacity

5” x 18”

Solid Rectangle 45° Right Capacity

4” x 10”

Bed Work Area

11” x 18”

Weight

935 lbs.

Height

75”

Floor Space

30” x 65”

Floor To Bed

23-3/4”

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 6 REV122021

SAFETY

Employer is responsible to perform a hazard/PPE assessment before work activity.

Follow recommended precautions and safe operating practices.

Carefully read all safety messages in

these instructions and on your saw’s

safety signs. Keep safety labels in good

condition. Replace missing or damaged

safety labels.

This machine is intended to be operated

by one person. Only properly trained

personnel should be authorized to operate

this machine.

Label Part No.

84395

Label Part No.

84604

Label Part No.

84605

Label Part No.

76462

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 7 REV122021

INSTALLATION

UNCRATING: Remove crating carefully. For ease in handling do not remove from skid until

machine has been moved to its approximate location.

LEVELING: Position machine level, shim under legs if necessary. Wet machines should be

more carefully leveled to be certain that the coolant intake remains submerged.

CONNECT INCOMING POWER TO THE STARTER PER APPLICABLE DIAGRAM, AND IN

ACCORDANCE WITH ALL LOCAL CODES.

DO NOT ATTEMPT TO RUN THIS SAW UNTIL THE BLADE ALIGNMENT HAS BEEN CHECK

AS PER THE OWNER’S MANUAL AND THE BLADE HAS BEEN PROPERLY RE-

TENSIONED.

OPERATION

FEATURES

OFF/ON Switch: Machines are equipped with a with low voltage, dropout protected

manual starter and a limit switch. When the machine frame reaches the end of its down

travel it contacts the limit switch, turning off the machine.

Blade Tension Handle: To keep blade at proper tension turn the screw handle until it is

at tight as possible. Check every 8 operating hours and retighten to compensate for

possible stretching of the blades. Consult your blade manufacturer for the proper PSI

tension.

Guide Arms: Guide arms should be set as close as possible to the work without

interfering. Loosen the handle on the left guide arm to slide arm along the top of the

frame, once in desired location tighten the handle to lock guide arm in place.

Hydraulic Control: The hydraulic control cylinder mounted on the rear of the machine is

operated by a control valve mounted on the front of the machine head. To close the

valve, turn the control to the right. When the valve is completely closed, the frame will

remain stationary, the desired position. To open the valve, turn the control left. Opening

of the valve will control the descending speed of frame (or head) and does not control

frame weight. This control is mainly used for cutting pipe or thin-walled tubing, structural,

etc., to prevent plunging of the saw blade.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 8 REV122021

Stock Stop Guide: Consisting of a stock stop assembly and a mounting bar installed in

the tip-off block on front of the machine. The stop assembly can be moved along the bar

to indicate correct length for duplicate cuts. Stock stop rod has a cap screw in the end for

making fine adjustments. Rotate rod right to extend the rod into position in order

measure stock and turn left to retract the rod before cutting.

Vise: The vise can be positioned straight for a 90º cut or at any angle to cut at 45º. The

vise swivel jaw adjusts automatically to any position of the stationary jaw.

Vise Handwheel: Used to open and close the vise jaw, to do so the vise nut must be

fully engaged. Turn the handwheel counterclockwise to open the vise and clockwise to

close the vise.

Vise Quick Release: Consists of the vise half-nut, vise lift, lift handle and a sliding hold-

down block to which the swivel jaw is attached. To move the vise, lift on the lift handle

toward the front of the machine to disengage the vise nut from the vise screw; this allows

the swivel jaw to move freely. Move the lift handle towards the rear of the vise to engage

the vise nut when clamping.

BLADE SELECTION

Saw blades should be selected by choosing the blade that will give the best results at the lowest

cost. Type of material and the speed at which it must be sawed determine the choice. Listed

below are general factors affecting blade selection.

1. Blade Type

a. Carbon Steel – Can be used to cut all types of ferrous, non-ferrous and

composition materials except alloys containing high percentage of chrome and

nickel. Limiting factor: low resistance to heat.

b. Bi-Metal – Designed for cutting ferrous metals in production cut-off applications.

Developed to saw high alloy materials that cannot be cut economically by other

means. Can be operated at higher speeds and greater feed pressures than

carbon steel blades.

2. Tooth Style

a. Standard – Zero-degree rake angle and full round gullets. Best suited for cutting

ferrous and non-ferrous materials.

b. Skip Tooth – Basically the same as standard except for more widely spaced teeth.

Provides added chip room when cutting non-ferrous materials.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

985017/985018 9 REV122021

c. Hook Tooth – Similar to skip tooth except teeth have positive rake. Effective in

sawing non-ferrous metals and large ferrous sections when heavy feed pressures

are required.

3. Tooth Spacing

a. Tooth spacing is determined by hardness of material and/or the cross-section.

The harder the material, the more teeth per inch. Thin cross-sections require more

teeth to avoid straddle. Rule: at least 3 teeth in contact with work.

4. Tooth Set

a. Raker – Most widely used. Consists of a repeated pattern of one tooth set left, one

right and one tooth straight. Recommended for production cutting where material

is of uniform size, shape, and type.

b. Wavy – Has groups of teeth set alternately to the left and to the right forming a

wave-like pattern. Used for cutting thin stock or where the work varies such as in

pipe, angles, channels, and extrusions.

BLADE REMOVAL

1. Raise frame a few inches above the bed and close feed cylinder valve to hold frame up.

2. Remove the necessary guarding and blade cleaning brushes.

3. Turn blade tension screw counterclockwise and pull the idle wheel toward the center of

the machine.

4. Push blade down, out of blade guides and remove blade from machine.

BLADE INSTALLATION

1. Raise frame a few inches above bed and close the feed cylinder valve to hold frame up.

2. Remove necessary guards and blade cleaning brushes.

3. Turn blade tension screw counterclockwise and pull idle wheel toward center of machine.

4. Grasp blade in center forming two loops. From rear of machine place blade loops under

wheels and rest the near portion on right front blade guard. CAUTION: BE SURE TO

WEAR GLOVES WHEN HANDLING BLADES.

5. Push blade up into blade guides. CAUTION: BE AWARE OF HYDRAULIC & COOLANT

LINES.

6. Fit blade up against flanges of the idle and drive wheels and tighten tension screw

enough to hold blade in place. Depress side of blade near rear blade guard to hold blade

on wheels while tightening tension screw.

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