Laguna Tools MRS5000-0280 Manual de usuario

Straight Line

Ripsaw Manual

LAGUNA TOOLS

2072 Alton Parkway

Irvine, California 92606

Ph: 800.234.1976

Model Number: MRS5000-0280

Features

•Precision fence locks securely and

accurate parallelism to the

•Double anti-kick fingers for

maximum safety.

•Ruggedly constructed frame,

massive table

•Precision built saw head assembly

assures absolute straign line rip

saw operation.

•Easy quick change for speeds feed.

•Precision built V-way track assures

absolute straight line up saw

operations.

•Automatic lubrication to V-way track

facilitate chains smooth running.

Arbor motor 7.5 HP / 10 HP / 15 HP

Saw blade diameter

Saw arbor diameter

Working thickness 100 mm

Hold down rollers 5

Distance between saw & column 460 mm

Spindle rotation (50Hz) 3600 R.P.M

Spindle rotation (60Hz) 4500 R.P.M

Feeding motor 1 HP / 2 HP

Feeding speed (50Hz) 11~45 m/ min (15 / 20 / 25 / 30 m/min)

Feeding speed (60Hz) 13~31 m/ min (15 / 20 / 25 / 30 m/min)

Table area 900 x 1450 mm

Net weight 900 kgs

Gross weight 1150 kgs

Packing size 1550 x 1130 x 1700 mm

G eneral safety rules

1. Know your machine. Read this operation manual carefully. Learn t

machine application and limition, as well as the specic potential hazards

Never leave the machine running unattended, turn o power. Never

peculiar to it.

2. Keep guards in place and in working order.

3. The machine must be properly grounded to prevent electric shock.

4. Keep children area clean. Cluttered areas invite accidents.

5. Don’t use in dangerous environment. Don’t use the machine in damp or

wet locations, or exposit to rain. Keep work area well lighted.

6. Keep children and visitors away.

7. Wear proper apparel. No loose clothing, gloves, neckties, rings, bracelets,

or other jewelry to get caught in moving parks. Non slip wear is

recommended. Wear protective hair covering to contain long hair.

8. Use safety glasses.

9. Holds work securely.

10. Don’t overreach. Keep proper footing and balance at all times.

11. Disconnect machine before servicing and when changing accessories,

such as saw blade etc.

12. Avoid accidental staring. Make sure switch is in “OFF” position before

plugging in power wires.

leave machine until it complete stop.

14. Never have any part if your body in line with the path of the blade.

15. Disconnect the machine from the power source performing

replacement, adjustment, service, and maintenance.

16. Keep saw blade sharp at all times.

SAFETY RULES

READ CAREFULLY BEFORE OPERATING THE MACHINE

1. Learn the machines applications and limitations, as well as the specific

potential hazards particular to this machine. Follow available safety

instructions and safety rules carefully.

2. Keep working area clean and be sure adequate lighting is available.

3. Do not wear loose clothing, gloves, bracelets, necklaces, or ornaments.

Wear face, eye, ear, respiratory and body protection devices, as indicated

for the operation or environment.

4. Keep hands well away from saw bade and all moving parts. Do not clear

chips and sawdust away with hands. Use a brush.

5. Make sure the blade is moving at operation speed before cutting. Do not

push the saw blade to hard. The saw will perform better and be safer

working at the rate for which it was designed.

6. Whenever possible use a dust collector with shaving hood to minimize

health hazards.

7. Never leave the machine with the power on.

8. Keep children away. Make sure that visitors are kept at a safe distance

from the work area.

9. Use recommended speed saw blade and accessories, and work piece

material.

10. Never stand on tool. Serious injury could occur if the tool is tipped or if the

sanding tool is unintentionally contacted.

11. Be sure saw blades are securely locked in the machine.

12. Use suitable support if stock does not have a flat surface.

13. Do not force the machine. It will do the job better and be safer at a rate for

which it was designed.

14. Keep guards in place and in working order. If a guard must be removed for

maintenance or cleaning make sure it is properly attached before using the

tool again.

15. Be sure that key and adjusting wrenches have been removed before

turning power on.

16. Use only accessories designed for the machine.

17. Make sure tool is properly grounded. If tool is equipped with three-pong

plug, if should be plugged into a three-prong electrical receptacle. Never

remove the third prong.

18. Always disconnect tool before servicing and when changing accessories

sure as saw blades.

19. Make sure that switch is in “OFF” position before plugging in cord.

20. Hold material firmly against the table.

21. Use ONLY recommended accessories. Use of accessories NOT

recommended by may result in a risk of injury.

22. Do not use this Rip Saw for other than its intended use. If used for other

purposes, disclaims any real or implied warranty and holds itself harmless

for any injury, which may result from that use.

SingleStraight Line Rip Saw

Single straight-line rip saws are carefully tested and inspected before

shipment and if properly used will give perfect results. However, a reasonable

amount of care and attention is necessary to ensure perfect performance and

accurate work. It is imperative that you take a few moments to familiarize

yourself with these instructions, as they will no doubt save you a lot of time and

trouble.

Unpack and Clean-up

To ensure maximum perfoom your single straight-line rip saw, rmance fr

cleanitproperly; andinstallitaccuratelybefore use.Assoonasyou

receive the rip saw, we recommend you follow these procedures:

I. Finish removing the contents of the shipping wooden case and compare

with the contents list on page 8.

II. Report damage, if any to your local distributor.

III. Clean all rust protected surfaces with a mild solvent or kerosene. Do not

use lacquer thinner; paint thinner or gasoline. These will damage painted

surfaces.

IV. To prevent rust, apply a light coating of paste wax to surface.

Installation

1. The machine must be lifted or moved with a forklift, verify that the capacity

of the forklift is sucient in order to lift the machine.

2. Machine must be evenly balanced on both sides in order for the wooden

case to be steady and leveled on the lift.

3. The forks of the lifter must protrude over the machine bottom for steady

distribution of the entire machine weight.(Figure A)

4. The machine must be installed on a solid foundation and can be bolted if

desired.

5. Work area must be well lighted and spacious in order to allow operator to

move around the machine and handle the materials that need to be cut,

without any obstacles.

6. Four (4) steel pads are furnished with the machine; these pads are to be

placed under the leveling screws at the four corners under the machine

base. (Figure B)

7. Makelevelingadjustmentsafterthe machinehasbeenproperlyinstalled on

the work area.

ttention!

If in doubt contact a qualified

electrician before connected the

machine to the power outlet.

Warning!

A voltage with a greater power source

can cause serious injuries to the work

operator and damage the machine

Electrical re

uirements

The motor of the machinery has

been designed for a specific voltage

frequency. Check the voltage of you

power outlet before connecting to the

power source; make sure the power

outlet corresponds with the voltage

specified on your motor plate, a

voltage with a greater power source

can cause serious injuries to the work

operator and damage the machine.

If in doubt contact a qualified

electrician before connecting the

machine to the power outlet.

Machine must be properly

grounded at all times in order to avoid

electric shock to the work operator.

The use of an extension cord is

not recommended, if required verify

that the extension cord can carry out

the full amount of power required for

the motor.

If the extension cord is damaged,

cut, or worn out; replace immediately

before proceeding with further

operations.

1.POWER

SUPPLY

3 Phase, 50/60HZ.

Voltage is specified by

customers.

The setup environment is

effective for EMI, but should

be separate from other

machines or facility.

Keep the voltage variation in

10%.

2.CURRENT

SAW WHEEL DRIVE

MOTOR: 7.5 / 10 / 15HP

The rated current is 11A /

14.5A / 21.3A (575V/600V)

19.2A / 25.1A / 37.1A (220V)

3.SETUP

CABLE

RATED

Cross section…

5.5mm (575V/600V)

8mm (220V)

4.CIRCUIT

BREAKER According to the current to

select its suitable breaker.

Conner wires

Figure A Figure B

Wiring Diagram

ELECTRICAL CONTROL PANEL

Verifications before o

erations

ll safety guards must be locked in place.

2. Correctly set and verify the width of cut.

3. Verify the running direction of the saw blade.

4. Remove any adjustment tools that are left behind on the machine.

5. Verify that the dust collection system is running properly.

eratin

rocedures

The following procedures should be performed to verify that the machine is

running in perfect condition:

1. Start the saw blade; let it run for about 10 seconds and then start the

caterpillar. Verify if the machine is running in the proper direction, the

proper running direction must be counter-clockwise, in the case that the

rotation is clockwise switch two power wires among the three installed on

the machine. This procedure will direct the rotation in the proper direction,

allow the saw arbor to rotate 2-3 times to verify that the direction is correct.

2. Verify the automatic lubrication feeding system of the caterpillar; observe

the oil output of the lubricating oil from the lubricator. Allow the main shaft

and caterpillar to run for a few minutes to observe that the heating situation

is normal.

3. Perform a trial cut at a low speed; inspect the thickness of the Woodstock. If

necessary, make further adjustments for thickness of cut.

4. Once machine is running in perfect condition, work operations can now

proceed.

Single straight-line rip saws are precision built and need no further

adjustments once received. However the machine may need a few adjustments

when the machine has been in operation for a long period of time. Follow these

procedures for any necessary adjustments:

1. Re-tighten any bolts or screws that may seem loose, and verify that they

are properly tightened.

2. Always verify the deviating oscillation of the saw arbor and the moving gap

of the arbor direction with a disc indicator once a month. Note: no noise

level must be heard when saw arbor is rotating, this situation can influence

the quality and life of the manufactured product.

3. Belt may become loose or slide off track; this may damage your machine.

Always verify that the belt is at a suitable tightness for any operation being

performed.

Feed Speed

We recommend that a slow feed selection be selected when performing

operations. When sawing is in process; observe that the motor load has not

been overloaded. If over loading occurs; reduce the feed speed or change the

saw blade to allow the saw arbor to function normally.

1. Loosen the four screws on the side

plate and remove.

2. Loosen nut (1) and remove the belt.

3. Place the belt at the desired speed.

4. Put back the motor bracket.

5. Re-tighten nut (1) and adjust belt at

the proper tension.

6. Re-tighten screws on the side plate.

ustin

Feed Speed

ustin

V-belt tension

Your machine will require

adjustments after a long period of

operations; the v-belt may have

loosened gradually. Adjust your v-belt

with the following procedures:

1. Disconnect the machine from the

power source before making any

adjustments.

2. Open the rear door panel of the

machine.

3. Loosen nut (1) then turn the v-belt

tension adjustment screw (2) in

order to adjust the tension.

4. Reverse the above procedures after

the v-belt tension has been properly

adjusted. Figure 8

Cuttin

ali

nment Cut Result

If the cutting line is parallel, the width

difference after cut between the front

and rear end is ±0.075 mm tolerance

is acceptable.

Correct alignment:

Cutting line must be parallel to fence.

Cut Result

Improper alignment:

Fence is not parallel; it moves to the right side.

Cut Result

Improper alignment:

Fence is not parallel; it moves to the left side.

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