Lütze DIOLINE PLC Manual de usuario
Operating Instructions
DIOLINE PLC
COS-COM, Part-No. 746032
Version 03
Lütze Transportation GmbH
Bruckwiesenstraße 17-19
D-71384 Weinstadt
Tel.: +49 (0) 7151 6053-545
Fax: +49 (0) 7151 6053-6545
Sales.Transportation@luetze.de
www.luetze-transportation.com
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DIOLINE PLC ▪ Content
Content
1 Introduction .................................................................................................. 5
2 General Information ..................................................................................... 6
2.1 Symbol Description ................................................................................................................ 6
2.2 Copyright ................................................................................................................................ 6
2.3 Disclaim of Liability................................................................................................................. 6
2.4 Related Documents................................................................................................................ 7
3 Safety ............................................................................................................ 8
3.1 Content of the Manual ............................................................................................................ 8
3.2 Intended Use .......................................................................................................................... 8
3.3 Recipients............................................................................................................................... 8
3.4 Operating Employees............................................................................................................. 8
3.5 Responsibility of the Operator ................................................................................................ 9
3.6 Protective Clothing and Equipment ........................................................................................ 9
3.7 Labeling.................................................................................................................................. 9
3.8 Reconstruction and Modifications of the Product ................................................................. 10
3.9 Safety Arrangement ............................................................................................................. 10
3.10 Special Safety Messages ..................................................................................................... 10
4 Product Overview....................................................................................... 11
4.1 Product Description .............................................................................................................. 11
4.2 Hardware Options ................................................................................................................ 11
4.3 Software Options.................................................................................................................. 12
4.4 System Overview ................................................................................................................. 13
4.5 Field of Application ............................................................................................................... 14
5 Transport and Storing ............................................................................... 15
6 Scope of Delivery ....................................................................................... 16
7 Product Assembly...................................................................................... 17
7.1 LED Display.......................................................................................................................... 18
8 Technical Data............................................................................................ 20
9 Mounting ..................................................................................................... 23
9.1 Mounting Options ................................................................................................................. 23
10 Initial Operation – Hardware ..................................................................... 24
10.1 Power Supply ....................................................................................................................... 24
10.2 L-Bus – Interface .................................................................................................................. 25
10.3 Serial Interface ..................................................................................................................... 27
10.4 SD Card Slot ........................................................................................................................ 28
10.4.1 Changing the SD Card ......................................................................................................... 29
10.5 Ethernet Interface................................................................................................................. 30
10.6 Fieldbus 1 Interface – CANopen Master .............................................................................. 31
10.7 Fieldbus 2 Interface – CANopen Slave ................................................................................ 32
11 Initial Operation – Software....................................................................... 33
11.1 Installation ............................................................................................................................ 34
11.1.1 MULTIPROG ........................................................................................................................ 34
11.1.2 ProConOS OPC Server........................................................................................................ 35
11.1.3 Lütze Addons ....................................................................................................................... 36
11.2 IP Configuration.................................................................................................................... 37
11.2.1 PC IP Address...................................................................................................................... 37
11.2.2 Communication Check ......................................................................................................... 39
11.2.3 PLC IP Address.................................................................................................................... 40
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DIOLINE PLC ▪ Content
11.2.4 Resetting the TCP/IP Address ............................................................................................. 41
11.3 Development Environment System – MULTIPROG............................................................. 42
11.3.1 Creating a MULTIPROG Project .......................................................................................... 42
11.3.2 Ressource Settings .............................................................................................................. 44
11.3.3 Function Blocks and Firmware Libraries .............................................................................. 46
11.3.4 ProConOS.INI ...................................................................................................................... 51
11.3.5 Variables .............................................................................................................................. 52
11.4 Configuration of the Fieldbusses and other Interfaces......................................................... 58
11.4.1 L-Bus Configuration.............................................................................................................. 58
11.4.2 SD Card Configuration ......................................................................................................... 64
11.4.3 PFD – Parallel Flash Disk .................................................................................................... 67
11.4.4 Real Time Clock Configuration............................................................................................. 73
11.4.5 CANopen Master Configuration ........................................................................................... 76
11.4.6 CANopen Slave Configuration .......................................................................................... 97
11.5 Compiling and Loading......................................................................................................... 99
11.5.1 Download of Configuration Files .......................................................................................... 99
11.5.2 Downloading a MULTIPROG Project ................................................................................. 100
11.5.3 Deleting the Flashdisk ........................................................................................................ 102
11.6 Visualization – ProVisIT ..................................................................................................... 103
12 Operation .................................................................................................. 104
12.1 Hardware Architecture........................................................................................................ 104
12.2 Software Architecture ......................................................................................................... 106
12.3 Memory Architecture (non volatile memory)....................................................................... 107
12.3.1 RAM Architecture (volatile memory)................................................................................... 108
12.3.2 Configuration of the PLC Memory Ranges......................................................................... 109
12.3.3 Monitoring the PLC tasks and CPU Capacity..................................................................... 112
12.3.4 L-Bus Performance ............................................................................................................ 115
13 Maintenance Software ............................................................................. 116
13.1 Update Firmware (ProConOs)............................................................................................ 116
13.1.1 Update via MULTIPROG.................................................................................................... 116
13.1.2 Updating the PLC via the SD Card..................................................................................... 118
14 Final Shutdown and Disposal ................................................................. 123
15 Service ...................................................................................................... 124
16 Error Treatment ........................................................................................ 125
16.1 Error Messages of the Function blocks .............................................................................. 125
16.1.1 L-BusInfo ............................................................................................................................ 125
16.1.2 MVBInfo, Sink and Source ................................................................................................. 125
16.1.3 CoRec and CoSend ........................................................................................................... 126
16.1.4 SetDateTime ...................................................................................................................... 127
16.1.5 FILE_OPEN........................................................................................................................ 127
16.1.6 FILE_READ........................................................................................................................ 127
16.1.7 FILE_WRITE ...................................................................................................................... 128
16.1.8 FILE_CLOSE...................................................................................................................... 128
17 Appendix................................................................................................... 129
17.1 Content of the Firmware Libraries ...................................................................................... 129
17.1.1 MVB-IKS Firmware Library................................................................................................. 129
17.1.2 ProConOS Firmware Library .............................................................................................. 130
17.2 DIOLINE 20 Module Types ................................................................................................ 135
17.3 Autoexec.bat Commands ................................................................................................... 136
18 Revision of the Document....................................................................... 137
DIOLINE PLC ▪ Introduction
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1 Introduction
This manual is part of the DIOLINE PLC. It contains important information about
the handling and safety. To avoid hazardous situations read the manual before
installing the product and using it.
Store the manual at a handy place. If selling, renting or in case of a divestiture
pass the manual to the authorize person.
DIOLINE PLC ▪ General Information
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2 General Information
2.1 Symbol Description
The manual contains several safety messages. Each safety message contains a
defined signal word and a color. The color and the word are referring to an alert
level. There are 4 levels. The safety messages point out hazardous situations and
give information to avoid those.
2.2 Copyright
This manual is intended for the operator and his staff. It is forbidden to give the
content to a third party, to duplicate, exploit or impart it. The Lütze Transportation
GmbH has to allow it explicit in writing.
General data, text, images and drawings are copyrighted and are liable to the
industrial property right. Contravention can be prosecuting criminally. The named
brands and product names in this document are trademarks or registered
trademarks by titleholder.
2.3 Disclaim of Liability
The manual was written under consideration of the applied standards, regulations
and the current state of technology.
The content is verified of accuracy. Discrepancies are not excluded. For those
discrepancies we disclaim liability. Applicable changes and additional information
will be in the next version of the manual.
The Lütze Transportation GmbH does not assume liability for any damages and
accidents of following reasons:
▪ Nonobservance of the manual
▪ Untrained and unqualified employees
▪ Non conventional use
▪ Non approved reconstructions and functional modifications of the product
▪ Using non original or non admitted parts or equipment
▪ The real-time capability of the controller
Indicates a hazardous situation which, if not avoided will result in death or
serious injury.
Indicates a hazardous situation which, if not avoided could result in death
or serious injury.
Indicates a hazardous situation which, if not avoided could result in minor
or moderate injury.
Is used to address practices not related to personal injury.
DIOLINE PLC ▪ General Information
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2.4 Related Documents
The programming environment of the DIOLINE PLC is a product of the company
KW Software and Hilscher. The companies are responsible for the documentation
and the compliance of standards. This document contains short parts of the
software documentation. In particular cases apply to:
KW-Software GmbH
Lagesche Straße 32
32657 Lemgo
Tel. +49 52619373-0
Fax. +49 52619373-26
Hilscher Gesellschaft für Systemautomation mbH
Rhein Straße. 15
65795 Hattersheim
Tel. +49 61909907-0
Fax. +49 61909907-50
DIOLINE PLC ▪ Safety
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3Safety
3.1 Content of the Manual
Read and follow the manual before using the product the first time.
This applies to every person which is getting in touch with the product. Trained
employees and experts especially qualified persons which had worked with
similar products before have to read and understand the manual.
3.2 Intended Use
The DIOLINE PLC is designed for the exclusive use in railway vehicles.
For:
▪ automation of simple vehicles
▪ as a subsystem controller or
▪ as a high capacity gateway for the realization of different vehicle specific bus
signals
Use the DIOLINE PLC just for the listed cases and just with external devices
recommended and allowed by Lütze Transportation GmbH.
3.3 Recipients
The operating manual adresses planers, project manager and programmers. It
also adresses the operating employees which are responsible for the initial
operation, the operating and for the maintenance of the products and systems.
Regarding the employees different qualification levels are differentiated.
3.4 Operating Employees
Trained Employees
The employee was trained by the employer on the task and possible hazardous
situations. The employee does not have any technical knowledge.
Experts
The employee has a technical education, knowledge and/or experience in the
required field. The employee is capable to do specific operations on and with the
product.
Electrically Qualified Persons
The employee has a technical education in the required field. The employee is
capable to do special operations on and with the product.
The different sections referringt to the qualification level of the operating
employees.
Risk of injury by deploying insufficient qualified operating employees.
Inappropriate use of not qualified or insufficient personal can cause property
damages and personal injuries. Tasks which apply special procedures should be
done by trained and qualified employees or experts, especially electrically
qualified persons.
DIOLINE PLC ▪ Safety
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3.5 Responsibility of the Operator
The operator is obligate by the law of occupational safety, if the product is used
in a commercial field.
▪ The operator is responsible to train the employees and to inform himself about
the industrial safety regulation.
▪ The operator is responsible that safety-, environment protection regulations
and rules for accident prevention are observed.
▪ The operator has to run a risk assessment at the working environment/place
of installation to expose hazards and to alert those.
▪ The manual has to be stored near the product.
▪ The manual has to be obeyed.
▪ The product can just be run in a faultless technical condition.
3.6 Protective Clothing and Equipment
If working with or on the PLC special ESD clothing and equipment is mandatory.
Also follow the instructions and regulations of the employer.
3.7 Labeling
On the product following label with following data can be found:
Fig. 1: Example Label
▪ Part-Number
▪ Hardware Revision
▪ Assembly Term
▪ Software-Version
▪ Serialnumber
Mind the original adhesive labels. Keep them readable.
DIOLINE PLC ▪ Safety
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3.8 Reconstruction and Modifications of the Product
3.9 Safety Arrangement
3.10 Special Safety Messages
Reconstructions and modifications of the product can cause property
damages or personal injuries. Do not reconstruct or modify the product if the
manufacturer does not allow it explicit in writing.
Do not bypass protection equipment and safety arrangements. The product
can be damaged by overvoltage and electric shocks are possible.
Use a nominal operating voltage of 24 Volts. The lower (16.8 Volts) and upper
(30 Volts) threshold voltage is given in the technical data. A higher voltage can
cause electric shocks and damage the product.
Dismount all electronic modules and their connections from the frame if
you intend to do some welding. The product can be damaged by
compensating current.
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