KYMCO SUPER8 50 Manual de usuario

1.SPECIFICATIONS

1-0

SUPER8 50 2T

1 TABLE OF CONTENTS

SPECIFICATIONS................................................................................ 1

GENERAL INFORMATION.................................................................. 2

INSPECTION/ADJUSTMENT .............................................................. 3

LUBRICATION SYSTEM ..................................................................... 4

ENGINE REMOVAL/INSTALLATION.................................................. 5

CYLINDER HEAD/CYLINDER/PISTON............................................... 6

A.C. GENERATOR............................................................................... 7

KICK STARTER/DRIVE PULLEY/CLUTCH/DRIVEN PULLEY........... 8

FINAL REDUCTION............................................................................. 9

CRANKCASE/CRANKSHAFT.............................................................10

CARBURETOR....................................................................................11

FRAME COVERS.................................................................................12

STEERING HANDLEBAR/FRONT WHEEL/FRONT BRAKE/

FRONT SHOCK ABSORBER/FRONT FORK .....................................13

REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER..............14

ELECTRICAL EQUIPMENT.................................................................15

INSTRUMENT/SWITCHES/LIGHTS....................................................16

EXHAUST EMISSION CONTROL SYSTEM........................................17

1.SPECIFICATIONS

1-1

SUPER8 50 2T

SPECIFICATIONS

Name & Model SUPER8 50 2T

Overall length (mm) 2040

Overall width (mm) 745

Overall height (mm) 1240

Wheel base (mm) 1350

Engine type Air cooled 2-stroke

Fuel Used

92# nonleaded

Displacement (cc) 49.5 cc

Front wheel 44

Net weight (kg) Rear wheel 63.5

Total 107.5

Front wheel 44

Gross weight(kg) Rear wheel 68

Total 112

Front wheel 120/70-14 50P

Tires Rear wheel 120/80-14 52P

Ground clearance (mm) 120

Braking distance (m)

(Initial speed Km/h) 4m (30km/h)

Min. turning radius (mm)R/L 2000/2000

Starting system Starting motor &

kick starter

Fuel type Gasoline, 2-stroke

motor oil

Cylinder arrangement Single cylinder, flat

Combustion chamber type Semi-sphere

Valve arrangement Reed valve & piston

Bore x stroke (mm) 39 x 41.4

Compression ratio 7.2:1 ±0.2

Compression pressure

(kg/cm²rpm) 11.8kg/cm²±2

Max. output (ps/r/min)

Speed limit/No limit 2.6/6500

2.8/6500

Max. torque (kg m/rpm) 0.42/6000 kg m/rpm

Open Automatic controlled

Intake Close Automatic controlled

Port Open ⎯

timing Exhaust Close ⎯

Open ⎯

Scaveng

eClose ⎯

Idle speed (rpm) 1850±100

Lubrication type Separate type

Oil pump type Plunger type

Oil filter type Full-flow filtration

Lubrication oil capacity (liter) 1.1

Air cleaner type & No. Wet, single

Fuel capacity (liter) 6.0

Type Plunger type

Carburetor Piston dia. (mm) ⎯

Venturi dia. (mm) 16

Ignition system type CDI electromagnetic

Ignition

Ignition timing F mark 13.5°±1°BTDC/2000

rpm

Spark

plug NGK BR8HSA

Spark plug gap (mm) 0.6～0.7

Battery capacity 12V6AH

Power to transmission gear Power-transmission

gear-clutch

Reduction ratio of power to

transmission ⎯

Clutch type Dry multi-disc clutch

Transmission gear operation

type Automatic centrifugal

type

Transmission ratio 1 speed ⎯

Reduction Type Two-stage reduction

gear 1st reduction ratio 3.113~0.895

2nd reduction ratio 14.69

Transmission gear type Non-stage

Tire

ressure Front wheel 1.75 kg/cm²

(kg/cm²)Rear wheel 2.25 kg/cm²

Turning angle Right & left 45°

Brake s

stem Front wheel hydraulic

type Rear wheel Expanding

Sus

ension Front wheel Telescope

type Rear wheel Unit swing

Shock absorber Front wheel Telescope

type Rear wheel Unit swing

Frame type Pipe under bone

. GENERAL INFORMATION

2-0

SUPER8 50 2T

________________________________________________________________________________

GENERAL INFORMATION

________________________________________________________________________________

ENGINE SERIAL NUMBER/IDENTIFICATION....................................................2- 1

SERVICE PRECAUTIONS...................................................................................2- 2

SERVICE INFORMATION....................................................................................2- 10

TORQUE VALUES ...............................................................................................2- 12

SPECIAL TOOLS .................................................................................................2- 13

LUBRICATION POINTS .......................................................................................2- 15

WIRING DIAGRAM...............................................................................................2- 16

CABLE & HARNESS ROUTING...........................................................................2- 17

TROUBLESHOOTING..........................................................................................2- 21

. GENERAL INFORMATION

2-1

SUPER8 50 2T

ENGINE SERIAL NUMBER/IDENTIFICATION

Location of Engine Serial Numbe

. GENERAL INFORMATION

2-2

SUPER8 50 2T

SERVICE PRECAUTIONS

Make sure to install new gaskets, O-rings,

circlips, cotter pins, etc. when reassembling.

When tightening bolts or nuts, begin with

larger-diameter to smaller ones at several

times, and tighten to the specified torque

diagonally.

Use genuine parts and lubricants.

When servicing the motorcycle, be sure to

use special tools for removal and

installation.

After disassembly, clean removed parts.

Lubricate sliding surfaces with engine oil

before reassembly.

. GENERAL INFORMATION

2-3

SUPER8 50 2T

Apply or add designated greases and

lubricants to the specified lubrication

points.

After reassembly, check all parts for proper

tightening and operation.

When two persons work together, pay

attention to the mutual working safety.

Disconnect the battery negative (-) terminal

before operation.

When using a spanner or other tools, make

sure not to damage the motorcycle surface.

After operation, check all connecting points,

fasteners, and lines for proper connection

and installation.

When connecting the battery, the positive

(+) terminal must be connected first.

After connection, apply grease to the

battery terminals.

Terminal caps shall be installed securely.

. GENERAL INFORMATION

2-4

SUPER8 50 2T

If the fuse is burned out, find the cause and

repair it. Replace it with a new one

according to the specified capacity.

After operation, terminal caps shall be

installed securely.

When taking out the connector, the lock on

the connector shall be released before

operation.

Hold the connector body when connecting

or disconnecting it.

Do not pull the connector wire.

Check if any connector terminal is bending,

protruding or loose.

Confirm

Capacity

. GENERAL INFORMATION

2-5

SUPER8 50 2T

The connector shall be inserted

completely.

If the double connector has a lock, lock

it at the correct position.

Check if there is any loose wire.

Before connecting a terminal, check for

damaged terminal cover or loose

negative terminal.

Check the double connector cover for

proper coverage and installation.

Insert the terminal completely.

Check the terminal cover for proper

coverage.

Do not make the terminal cover opening

face up.

Secure wire harnesses to the frame with

their respective wire bands at the

designated locations.

Tighten the bands so that only the

insulated surfaces contact the wire

harnesses.

Snapping!

. GENERAL INFORMATION

2-6

SUPER8 50 2T

After clamping, check each wire to make

sure it is secure.

Do not squeeze wires against the weld or

its clamp.

After clamping, check each harness to

make sure that it is not interfering with any

moving or sliding parts.

When fixing the wire harnesses, do not

make it contact the parts which will

generate high heat.

Route wire harnesses to avoid sharp edges

or corners. Avoid the projected ends of

bolts and screws.

Route wire harnesses passing through the

side of bolts and screws. Avoid the

projected ends of bolts and screws.

No Contact !

. GENERAL INFORMATION

2-7

SUPER8 50 2T

Route harnesses so they are neither

pulled tight nor have excessive slack.

Protect wires and harnesses with electrical

tape or tube if they contact a sharp edge or

corner.

When rubber protecting cover is used to

protect the wire harnesses, it shall be

installed securely.

Do not break the sheath of wire.

If a wire or harness is with a broken sheath,

repair by wrapping it with protective tape or

replace it.

When installing other parts, do not press or

squeeze the wires.

Do not pull

too ti

ht!

Do not press o

ueeze the wire.

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