KYMCO 125 AGILITY CITY - Manual de usuario

Agility 50 - 125

50 4T R10 50 4T R12 125

MOTORE MONOCILINDRICO ORIZZONTALE 4 TEMPI

RAFFREDDAMENTO ARIA FORZATA

CILINDRATA 49cc 125cc

POTENZA 2,4kW (3,3CV) a 8.500 giri/min 2,4kW (3,3CV) a 7.500 giri/min 6,9kW (9,4CV) a 7.500 giri/min

COPPIA 3,2 Nm a 7.000 giri 9,6 Nm a 6.500 giri

EMISSIONI EURO 2 EURO 3

AVVIAMENTO ELETTRICO E KICK STARTER

FRIZIONE CENTRIFUGA AUTOMATICA A SECCO

TRASMISSIONE CINGHIA TRAPEZOIDALE - INGRANAGGI

SOSPENSIONI ANT. FORCELLA TELESCOPICA IDRAULICA

POST. MONOBRACCIO OSCILLANTE AMMORTIZZATORE IDRAULICO REGOLABILE

FRENI ANT. DISCO

180mm

POST. TAMBURO

110mm

PNEUMATICI ANT. - POST. 90/90-10 ANT. 120/70-12

POST. 130/70-12

DIMENSIONE 1.830 x 690 x 1.070mm 1.830 x 690 x 1.130mm 1.835 x 690 x 1.125mm

MASSA 84kg 92kg 105kg

COLORI argento nero argento nero rosso giallo

6,9kW (9,4CV) a 7.500 giri/min

POST. MONOBRACCIO OSCILLANTE AMMORTIZZATORE IDRAULICO REGOLABILE

1.835 x 690 x 1.125mm

105kg

giallo

Agility 50 - 125

2616-040407KYMCO SI RISERVA DI APPORTARE VARIAZIONI TECNICHE, ESTETICHE O DI ALTRA NATUR A SENZA L’OBBLIGO DI ALCUN PREAV VISO.

KYMCO RACCOMA NDA2 ANNI DI GARANZIA 1 ANNO DI ASSISTENZ A CREDITO PERSONALIZZATO

S e r v i z i F i n a n z i a r i

SCOOTER TARGATICICLOMOTO RI 4T

AGILITY 50

PREFACE

This Service Manual describes the

technical features and servicing

procedures for the KYMCO AGILITY

Section 1 contains the precautions for all

operations stated in this manual. Read

them carefully before starting any

operation.

Section 2 is the removal/installation

procedures for the frame covers which

are subject to higher removal/installation

frequency during maintenance and

servicing operations.

Section 3 describes the inspection/

adjustment procedures, safety rules and

service information for each part, starting

from periodic maintenance.

Sections 6 through 17 give instructions

for disassembly, assembly and inspection

of engine, chassis frame and electrical

equipment.

Most sections start with an assembly or

system illustration and troubleshooting

for the section. The subsequent pages

give detailed procedures for the section.

KWANG YANG MOTOR CO., LTD.

OVERSEAS SALES DEPARTMENT

OVERSEAS SERVICE SECTION

TABLE OF CONTENTS

GENERAL INFORMATION 1

FRAME COVERS/EXHAUST MUFFLER 2

INSPECTION/ADJUSTMENT 3

LUBRICATION SYSTEM 4

FUEL SYSTEM 5

ENGINE REMOVAL/INSTALLATION 6

CYLINDER HEAD/VALVES 7

CYLINDER/PISTON 8

ENGINE

DRIVE AND DRIVEN PULLEYS/KICK

STARTER 9

FINAL REDUCTION 10

CRANKCASE/CRANKSHAFT 11

FRONT WHEEL/FRONT BRAKE/

FRONT SUSPENSION 12

CHASSIS

REAR WHEEL /REAR BRAKE /REAR

SUSPENSION 13

BATTERY/CHARGING SYSTEM/A.C.

GENERATOR 14

IGNITION SYSTEM 15

STARTING SYSTEM 16

ELECTRICAL

EQUIPMENT

LIGHTS/INSTRUMENTS/SWITCHES 17

Our company reserves the right to

make any alteration in the design.

The information and contents included

in this manual may be different from

the motorcycle in case specifications

are changed.

1. GENERAL INFORMATION

1-1

AGILITY 50

Location of Engine Serial Numbe

ENGINE SERIAL NUMBER

ENGINE SERIAL NUMBER...................1- 1 LUBRICATION POINTS .......................1-13

SPECIFICATIONS ...................................1- 2 CABLE & HARNESS ROUTING............1-15

SERVICE PRECAUTIONS......................1- 3 WIRING DIAGRAM................................1-20

TORQUE VALUES..................................1-11 TROUBLESHOOTUNG ..........................1-21

SPECIAL TOOLS.....................................1-12

AGILITY 50

1. GENERAL INFORMATION

1-2

AGILITY 50

SPECIFICATIONS

Motorcycle Name & Type AGILITY 50

Name & Model No. KG10SA

Overall length (mm) 1830

Overall width (mm) 690

Overall height (mm) 1130

Wheel base (mm) 1325

Engine type O.H.C.

Displacement 49.5cc

Fuel Used 92# nonleaded gasoline

Front wheel 37.5

Net weight (kg) Rear wheel 55

Total 92.5

Front wheel 38

Gross weight(kg) Rear wheel 59

Total 97

Front wheel 120/70 -12 56J

Tires Rear wheel 130/70 -12 56J

Ground clearance (mm) 112

Perform- Braking distance (m) 4 (Initial speed

20km/h)

ance Min. turning radius (m) 1.99

Starting system Starting motor &

kick starter

Type Gasoline, 4-stroke

Cylinder arrangement Single cylinder

Combustion chamber type Semi-sphere

Valve arrangement O.H.C.

Bore x stroke (mm) I39.0 x 41.4

Compression ratio 11

Compression pressure

(kg/cm²-rpm) 18

Max. output 3.5/7500kw/(r/min)

Max. torque 0.35/7000kg m/rpm

Open 3q

Port Intake Close 7q

Engine

timin

Open 9q

Exhaust Close 1q

Valve clearance

Intake 0.04

(cold) (mm) Exhaust 0.04

Idle speed (rpm) 1700Ô100rpm

Lubrication type Forced

ressure &

wet sump

Oil pump type Inner/outer rotor type

Oil filter type Full-flow filtration

Lubrication

System

Oil capacity 0.8 liter

Cooling Type Forced air cooling

Air cleaner type & No Paper element, wet

Fuel capacity 5.0 liter

Type CVK

Piston dia. (mm)

Venturi dia.(mm) I17equivalent

Carburetor

Throttle type Butterfly type

Type CDI

Ignition timing BTDC28q/4000rpm

Contact breaker Non-contact point type

Spark plug NGK

C7HSA

Spark plug gap 0.6Д0.7mm

Battery Capacity 12V4AH

Clutch Type Dry multi-disc clutch

Type Non-stage transmission

Operation Automatic centrifugal

type

Type Two-stage reduction

Reduction 1st 0.8-3.1

ratio 2nd 11.05

Front Caster angle 27q

Axle Trail length 

Tire

ressure Fron

1.75

(kg/cm²)Rear 2.25

Turning Left 45q

angle Right 45q

Fron

DISK

(

180mm

)

brake

Brake system

type Rear Drum (110mm) brake

Fron

TELESCOPE

Suspension type Rear Unit Swing

Front 80

Shock absorber

distance Rear 82

Frame type Under Bone

Fuel S

stem Electrical E

ment

nition S

stem

Power Drive System

Transmis-

sion Gear Reduction

Gear

Moving Device Damping

Device

1. GENERAL INFORMATION

1-3

AGILITY 50

SERVICE PRECAUTIONS

Make sure to install new gaskets, O-rings,

circlips, cotter pins, etc. when

reassembling.

When tightening bolts or nuts, begin with

larger-diameter to smaller ones at several

times, and tighten to the specified torque

diagonally.

Use genuine parts and lubricants

When servicing the motorcycle, be sure to

use special tools for removal and

installation.

After disassembly, clean removed parts.

Lubricate sliding surfaces with engine oil

before reassembly.

1. GENERAL INFORMATION

1-4

AGILITY 50

Apply or add designated greases and

lubricants to the specified lubrication

points.

After reassembly, check all parts for proper

tightening and operation.

When two persons work together, pay

attention to the mutual working safety.

Disconnect the battery negative (-) terminal

before operation.

When using a spanner or other tools, make

sure not to damage the motorcycle surface.

After operation, check all connecting

points, fasteners, and lines for proper

connection and installation.

When connecting the battery, the positive

(+) terminal must be connected first.

After connection, apply grease to the

battery terminals.

Terminal caps shall be installed securely.

1. GENERAL INFORMATION

1-5

AGILITY 50

If the fuse is burned out, find the cause and

repair it. Replace it with a new one

according to the specified capacity.

After operation, terminal caps shall be

installed securely.

When taking out the connector, the lock on

the connector shall be released before

operation.

Hold the connector body when connecting

or disconnecting it.

Do not pull the connector wire.

Check if any connector terminal is bending,

protruding or loose.

Confir

Capacity

1. GENERAL INFORMATION

1-6

AGILITY 50

The connector shall be inserted

completely.

If the double connector has a lock, lock

it at the correct position.

Check if there is any loose wire.

Before connecting a terminal, check for

damaged terminal cover or loose

negative terminal.

Check the double connector cover for

proper coverage and installation.

Insert the terminal completely.

Check the terminal cover for proper

coverage.

Do not make the terminal cover opening

face up.

Secure wire harnesses to the frame with

their respective wire bands at the

designated locations.

Tighten the bands so that only the insulated

surfaces contact the wire harnesses.

Sna

1. GENERAL INFORMATION

1-7

AGILITY 50

After clamping, check each wire to make

sure it is secure.

Do not squeeze wires against the weld or

its clamp

After clamping, check each harness to

make sure that it is not interfering with any

moving or sliding parts.

When fixing the wire harnesses, do not

make it contact the parts which will

generate high heat.

Route wire harnesses to avoid sharp edges

or corners. Avoid the projected ends of

bolts and screws.

Route wire harnesses passing through the

side of bolts and screws. Avoid the

projected ends of bolts and screws.

o Contact !

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