KYMCO 150 MXU - Manual de usuario

OWNER'S MANUAL

MXU 150/250/300 OFF-ROAD

Do not remove this Owner’s Manual from this ATV

according to the guidelines and agreement with the U.S.

Consumer Product Safety Commission.

Read this manual carefully.

It contains important safety information.

KYMCO is certificated to ISO9001, ISO13485, ISO14001, OHSAS18001, etc.; and

accredited to ISO17025. Details at http://www.kymco.com/

IMPORTANT NOTICES

READ THIS MANUAL CAREFULLY

Your Owner's Manual contains important information on safety, operation, and

maintenance. Any one who operates this ATV should carefully read and

understand the contents of this manual before riding the vehicle.

AGE RECOMMENDATION

The minimum recommended age for this ATV model is 16. Children under age 16

should never operate this vehicle.

RIDER TRAINING

Anyone who operates this vehicle should get proper instruction.

FOR OFF-ROAD USE ONLY

This vehicle is designed and manufactured for off-road use only. This machine is

designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to

operate this machine on any public street, road or highway.

This machine complies with all applicable OFF-ROAD noise level and spark

arrester laws and regulation in effect at the time of manufacture.

Please check your local riding laws and regulations before operating this

machine.

SPECIAL MESSAGES

KYMCO provides many important safety messages both in this manual and on the

vehicle. For your safety and the safety of others, pay special attention to all

warnings preceded by this alert symbol . Failure to follow the warnings

contained in this manual can result in SERIOUS INJURY or DEATH.

Indicates a strong possibility that serious injury or death may

result if instructions are not followed.

CAUTION Indicates a possibility that equipment or property damage

could result if instructions are not followed.

Note: Gives helpful information

The Owner's Manual should be considered a permanent part of your ATV. It should

remain with the vehicle at all times and stay with the ATV if it is sold.

WARNING

PREFACE

Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a

worldwide reputation for quality-in research, design, production and service.

For replacement parts and accessories, we recommend genuine KYMCO

products. They've been specially designed for your vehicle and manufactured to

meet KYMCO's demanding standards.

This manual will provide you with a good basic understanding of the features and

operation of this machine. This manual includes important safety information. It

provides information about special techniques and skills necessary to ride your

machine. It also includes basic maintenance and inspection procedures. If you

have any questions regarding the operation or maintenance of your machine,

please consult a KYMCO dealer.

We wish you many years of safe and enjoyable riding.

While reading this manual, remember:

Indicates a strong possibility that serious injury or death may

result if instructions are not followed.

All information in this publication is based on the latest product information

available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD

reserves the right to make changes at any time without notice and without

incurring any obligation.

WARNING

CONTROL FUNCTIONS....................20

IGNITION SWITCH/HEADLIGHT &

POSITION LIGHT SWITCH..................20

INSTRUMENTS AND INDICATOR........21

Multi-function display.......................23

HANDLEBAR SWITCHES....................31

Headlight dimmer switch..................31

KICK STARTER (MXU 150)..................36

THROTTLE LEVER.............................37

SPEED LIMITER.................................38

FRONT BRAKE ..................................39

Start button.....................................32

Engine stop switch...........................33

Passing signal switch.......................34

RECOIL STARTER (MXU 300/250).......35

REAR BRAKE ....................................39

CONTENTS

LOCATION OF THE WARNING AND

SPECIFICATION LABELS...................1

SAFETY INFORMATION......................7

DESCRIPTION AND MACHINE

IDENTIFICATION................................13

IDENTIFICATION NUMBER

RECORDS..........................................13

KEY IDENTIFICATION NUMBER.........13

FRAME SERIAL NUMBER...................14

ENGINE SERIAL NUMBER..................14

PARTS LOCATION.............................15

Page Page

(Cont'd)

PARKING BRAKE...............................40

DRIVE SELECT LEVER.......................41

FUEL TANK CAP ................................42

FUEL VALVE......................................43

CHOKE KNOB....................................45

SEAT (MXU 300/250)..........................46

SEAT (MXU 150).................................47

FLAG POLE BRACKET.......................48

TRAILER HITCH.................................48

STORAGE COMPARTMENT................49

ACCESSORY SOCKET

SEAT (MXU 300/250)...........................49

PRE-OPERATION CHECKS.............51

DRIVE SELECT LEVER ......................52

Drive select lever adjustment............54

FRONT AND REAR BRAKES................56

FUEL...............................................57

ENGINE, TRANSMISSION OIL AND

REAR FINAL GEAR CASE OIL..............59

CHAIN..............................................60

THROTTLE LEVER.............................60

FITTINGS AND FASTENERS...............60

LIGHTS..............................................60

SWITCHES.........................................60

TIRES................................................61

How to measure tire pressure ...........63

Tire wear limit .................................63

COOLANT (MXU 300/250) ...................64

Page Page

(Cont'd)

RIDING YOUR ATV ............................81

GETTING TO KNOW YOUR ATV .........82

RIDE WITH CARE AND

JUDGEMENT......................................83

APPAREL...........................................85

PRE-OPERATION CHECKS................88

Speed limiter

LOADING AND ACCESSORIES..........90

Loading and Operational Guidelines...90

Accessories.....................................91

MODIFICATIONS................................92

EXHAUST SYSTEM............................93

BE CARFUL WHERE YOU RIDE..........94

FOR OFF-ROAD USE ONLY.................99

DURING OPERATION.......................101

TURNING YOUR ATV.........................103

GOOD

....................................89

Load Limits......................................90

No Modifications..............................92

SLIDING AND SKIDDING...................105

CLIMBING UPHILL............................107

RIDING DOWNHILL..........................113

OPERATION........................................66

STARTING A COLD ENGINE...............66

Using the recoil

starter (MXU 300/250)......................68

Using the kick starter (MXU 150).......69

STARTING A WARM ENGINE..............70

WARMING UP.....................................70

DRIVE SELECT LEVER OPERATION

AND REVERSE DRIVING....................71

ENGINE BREAK-IN............................74

ACCESSORIES ..................................78

PARKING (MXU 300/250)....................75

PARKING (MXU 150)..........................76

Parking on a slope............................77

LOADING ...........................................79

Page Page

(Cont'd)

PERIODIC MAINTENANCE AND

ADJUSTMENT...................................122

TOOL KIT..........................................122

PERIODIC MAINTENANCE/

LUBRICATION..................................124

ENGINE OIL (MXU 300/250)...............126

TRANSMISSION OIL........................135

REAR FINAL GEAR CASE

OIL (MXU 300)..................................138

SPARK PLUG INSPECTION..............140

AIR FILTER CLEANING.....................141

AIR CLEANER HOUSING DRAIN

TUBE...............................................147

IDLE SPEED ADJUSTMENT .............149

THROTTLE LEVER ADJUSTMENT....150

VALVE CLEARANCE ADJUSTMENT..152

FRONT AND REAR BRAKE PADS

INSPECTION (MXU 300/250).............152

FRONT BRAKE SHOES

INSPECTION (MXU 150)...................155

ENGINE OIL (MXU 150).....................130

Page

CROSSING A SLOPE........................115

RIDING OVER ROUGH TERRAIN......117

CROSSING TROUGH SHALLOW

WATER.............................................118

PARKING.........................................119

WHAT TO DO IF ...............................120

WHAT TO DO ..................................120

Page

(Cont'd)

REAR BRAKE PADS

INSPECTION (MXU 150)...................155

BRAKE FLUID INSPECTION.............156

FRONT BRAKE LEVER FREE PLAY

ADJUSTMENT (MXU 150)..................158

COOLING SYSTEM

INSPECTION (MXU 250)...................160

Engine overheating.......................161

DRIVE CHAIN SLACK CHECK

(MXU 250/150)..................................162

Drive chain slack

adjustment (MXU 250).......................162

Drive chain slack

adjustment (MXU 150).......................164

DRIVE CHAIN CLEANING AND

LUBRICATION (MXU 250/150)...........165

REAR SWING ARM

LUBRICATION (MXU 250).................165

KNUCKLE SHAFT & REAR SWING ARM

LUBRICATION (MXU 150).................166

BRAKE LEVER LUBRICATION..........167

CABLE INSPECTION AND

LUBRICATION..................................167

DRAINING THE V-BELT

COMPARTMENT...............................168

Battery remove (MXU 300/250).......171

Battery installation (MXU 300/250)..173

Battery remove (MXU 150).............174

Battery installation (MXU 150).......174

FUSE REPLACEMENT (MXU 150).....176

SPARK ARRESTER CLEANING........180

WHEEL REMOVAL............................169

Wheel installation.........................169

BATTERY..........................................170

FUSE REPLACEMENT

(MXU 300/250).................................175

HEADLIGHT BEAM ADJUSTMENT....179

TROUBLESHOOTING .......................182

Troubleshooting chart...................183

Page Page

(Cont'd)

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