KTM Super Adventure 2016 Manual
SETUP INSTRUCTIONS 2016
1290 Super Adventure
Art. no. 3213444en
INTRODUCTION 1
*3213444en*
3213444en
10/2015
INTRODUCTION
The work described in these setup instructions must be performed before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest
of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It
is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to
local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-
ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not
belong to the regular scope of supply.
© 2015 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Adventure EU (F9903PA)
1290 Super Adventure FR (F9923PA)
1290 Super Adventure AU (F9960PA)
1290 Super Adventure JP (F9986PA)
1290 Super Adventure CN (F9987PA)
1290 Super Adventure US (F9975PA)
1 MEANS OF REPRESENTATION 2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained
in the glossary.
2 SETUP 3
2.1 Unpacking and setting up the vehicle
S00694-10
–Remove the straps and box.
S00695-10
–Remove the adhesive tape in the upper area of the motorcycle.
S00696-10
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking, leave the other films
on the vehicle until you have finished work on the vehicle.
–Remove the separate enclosure and unpack it. Check the separate enclosure for
completeness.
–Check the vehicle for transport damage.
S00697-10
–Remove the controls from the transport holder.
–Remove the screws and handlebar clamps.
–Remove the transport holder.
M00791-01
–Remove the right hand guard.
–Position the controls on the right half of the handlebar. Tighten the screws.
Guideline
Remaining screws, chassis M5 5 Nm (3.7 lbf ft)
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount the right hand guard.
S00698-10
–Position the handlebar.
–Position the handlebar clamps. Tighten the screws evenly.
Guideline
Screw, handlebar clamp M8 20 Nm
(14.8 lbf ft)
Markings face backwards.
Markings of the handlebar scale are located centrally between the handle-
bar clamps.
2 SETUP 4
–Check the throttle grip for smooth operation.
M00792-01
–Mount and tighten the rear mirror on both sides.
V00130-10
–Mount reflector with spring washers on holding plate .
–Mount the holding plate on the license plate bracket.
–Mount the license plate holder.
–Carefully loosen and remove the tension belt over the swingarm.
Guideline
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the lower triple clamp.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the palette.
–Loosen the mask spoiler. ( p. 7)
V00134-10
–Remove screws .
M00748-10
–Swing the headlight toward the front.
–Disconnect plug-in connector .
–Put down the headlight on a soft cloth.
M00794-10
–Position headlight mask .
The screw connection points are correctly aligned to the headlight.
The holder locks onto the headlight.
2 SETUP 5
M00795-10
–Mount and tighten screws .
–Install the headlight mask with the headlight. ( p. 9)
–Position the mask spoiler. ( p. 8)
M00749-10
–Position fuel tank support ring on the left and right crash bars.
–Mount and tighten screws on the left and right crash bars.
–Install the crash bar. ( p. 10)
–Install the wind shield. ( p. 10)
M00750-10
–Remove radiator shield .
–Recharge the battery. ( p. 11)
(Super Adventure EU/FR/AU/JP)
–Store the tool set below the seat.
–Remove the remaining films.
–Mount the front rider's seat. ( p. 7)
–Mount the passenger seat. ( p. 6)
(1290 Super Adventure US)
–Mount reflector. ( p. 18)
–Refuel. ( p. 15)
–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-
dover to the customer.
3 WORK 6
3.1 Removing the passenger seat
V00088-10
–Insert the ignition key in seat lock and turn it clockwise.
–Raise front of the passenger seat, pull toward the tank, and remove upward.
Info
Pay attention to the seat heating cable.
V00089-10
–Disconnect plug-in connector .
–Remove the ignition key.
3.2 Mounting the passenger seat
V00089-11
–Connect plug-in connector .
401680-11
–Attach the hooks on the passenger seat to the hanger on the subframe.
Info
Ensure that the seat heating cable is correctly routed.
–Lower passenger seat and push back at the same time.
–Position locking pin in lock housing and press passenger seat forward until the
locking pin engages with an audible click.
–Check that the passenger seat is correctly mounted.
3.3 Removing the front rider's seat
Preparatory work
–Remove the passenger seat. ( p. 6)
0
0
AA
M00856-10
Main work
–Lift the rider's seat back and unhook in the area.
Info
Pay attention to the seat heating cable.
3 WORK 7
M00804-10
–Disconnect plug-in connector .
3.4 Mounting the front rider's seat
M00804-10
Main work
–Connect plug-in connector .
401704-10
–Attach the recesses on the driver's seat to the fuel tank at the desired seat posi-
tion or , and push the driver's seat forward while lowering it at the rear.
Info
Ensure that the seat heating cable is correctly routed.
–Finally, check that the driver's seat is correctly mounted.
Finishing work
–Mount the passenger seat. ( p. 6)
3.5 Loosening the mask spoiler
M00858-10
–Remove screw .
V00131-10
–Remove screw .
3 WORK 8
V00132-10
–Pull the front part of the mask spoiler laterally out of the supports.
V00133-10
–Carefully remove catch upward from bracket .
Info
Pay attention to the turn signal cable.
–Repeat these steps on the opposite side.
3.6 Positioning the mask spoiler
V00125-10
–Push two rear catches on the mask spoiler into supports provided.
–Push the mask spoiler up and position catch in bracket .
Info
Ensure that the turn signal cable is placed correctly.
Carefully push the mask spoiler up to avoid breaking the component or
bending catch .
Make sure that the rear catches on the mask spoiler remain in the supports
provided.
V00111-11
–Push the front part of the mask spoiler laterally into the supports.
V00091-11
–Mount and tighten screw .
Guideline
Screw, mask spoiler M5x17 3.5 Nm
(2.58 lbf ft)
M00858-11
–Mount and tighten screw .
Guideline
Screw, mask spoiler M5x17 3.5 Nm
(2.58 lbf ft)
–Repeat these steps on the opposite side.
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