KTM 1290 Super Adventure EU 2015 Manual

SETUP INSTRUCTIONS 2015

1290 Super Adventure EU

1290 Super Adventure FR

1290 Super Adventure AU

1290 Super Adventure JP

1290 Super Adventure CN

1290 Super Adventure US

Art. no. 3213315en

INTRODUCTION 1

INTRODUCTION

The work described in these setup instructions must be performed before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

Print out the current PDI form found on the KTM Dealer.net.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the inter-

est of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.

It is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifica-

tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt

these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery

options, deviations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equip-

ment that does not belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright

owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead

to the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

5230 Mattighofen, Austria

1 MEANS OF REPRESENTATION 2

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Denotes a voltage measurement.

Denotes a current measurement.

Denotes a resistance measurement.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Identifies a proprietary name.

Name®Identifies a protected name.

Brand™ Identifies a trademark.

2 SETUP 3

2.1 Unpacking and setting up the vehicle

S00694-10

–Remove straps and box.

S00695-10

–Remove the adhesive tape in the upper area of the motorcycle.

S00696-10

–Roll down the film at the sides.

Info

To avoid damaging the motorcycle during unpacking, leave the other films

on the vehicle until you have finished work on the vehicle.

–Remove the separate enclosure and unpack it. Check the separate enclosure for

completeness.

–Check the vehicle for transport damage.

S00697-10

–Remove the controls from the transport holder.

–Remove the screws and handlebar clamps.

–Remove the transport holder.

M00791-01

–Remove the right hand guard.

–Position the controls on the right half of the handlebar. Tighten the screws.

Guideline

Remaining screws, chassis M5 5 Nm (3.7 lbf ft)

Remaining chassis screws M6 10 Nm (7.4 lbf ft)

–Mount the right hand guard.

S00698-10

–Position the handlebar.

–Position the handlebar clamps. Tighten the screws evenly.

Guideline

Screw, handlebar clamp M8 20 Nm

(14.8 lbf ft)

The markings of the handlebar scale are located centrally between the han-

dlebar clamps.

Markings face backwards.

2 SETUP 4

–Check the throttle grip for smooth operation.

M00792-01

–Mount and tighten the rear mirror on both sides.

S00699-10

–Mount reflector with spring washers on holding plate .

–Mount the holding plate on the license plate bracket.

–Mount the license plate holder.

–Carefully loosen and remove the tension belt over the swingarm.

Guideline

An assistant prevents the motorcycle from falling over.

–Carefully loosen and remove the tension belts around the lower triple clamp.

The vehicle is released at the front.

–Together with an assistant, take the vehicle off the palette.

–Remove the front side cover. ( p. 7)

–Remove the tank cover. ( p. 9)

–Remove the mask spoiler. ( p. 11)

M00793-10

–Remove screws .

M00748-10

–Swing the headlight toward the front.

–Disconnect plug-in connector .

–Put down the headlight on a soft cloth.

M00794-10

–Position the headlight mask .

The screw connection points are correctly aligned to the headlight.

The holder locks onto the headlight.

2 SETUP 5

M00795-10

–Mount and tighten screws .

–Refit the headlight mask with the headlight. ( p. 14)

–Install the mask spoiler. ( p. 12)

–Install the tank cover. ( p. 10)

–Install the front side cover. ( p. 8)

M00749-10

–Position the fuel tank support ring on the left and right crash bars.

–Mount and tighten the screws  on the left and right crash bars.

–Install the crash bar. ( p. 15)

–Install the wind shield. ( p. 15)

M00750-10

–Remove the radiator shield .

–Recharge the battery. ( p. 16)

–Store the tool set below the seat.

–Remove the remaining films.

–Mount the front rider's seat. ( p. 6)

–Mount the passenger seat. ( p. 7)

–Refuel. ( p. 18)

–Print out the current PDI form found on the KTM Dealer.net and perform the pre-

delivery inspection.

3 WORK 6

3.1 Removing the front rider's seat

Preparatory work

–Remove the passenger seat. ( p. 6)

M00856-10

Main work

–Lift the rider's seat back and unhook in the area.

Info

Pay attention to the seat heating cable.

M00804-10

–Disconnect plug-in connector .

3.2 Mounting the front rider's seat

M00804-10

Main work

–Connect plug-in connector .

401704-10

–Attach the recesses on the driver's seat to the fuel tank at the desired seat posi-

tion or , and push the driver's seat forward while lowering it at the rear.

Info

Ensure that the seat heating cable is correctly routed.

–Finally, check that the driver's seat is correctly mounted.

Finishing work

–Mount the passenger seat. ( p. 7)

3.3 Removing the passenger seat

M00805-10

–Insert the ignition key in seat lock and turn it clockwise.

–Raise front of the passenger seat, pull toward the tank, and remove upward.

Info

Pay attention to the seat heating cable.

3 WORK 7

M00806-10

–Disconnect plug-in connector .

–Remove the ignition key.

3.4 Mounting the passenger seat

M00806-11

–Connect plug-in connector .

401680-11

–Attach the hooks on the passenger seat to the hanger on the subframe.

Info

Ensure that the seat heating cable is correctly routed.

–Lower passenger seat and push back at the same time.

–Position locking pin in lock housing and press passenger seat forward until the

locking pin engages with an audible click.

–Check that the passenger seat is correctly mounted.

3.5 Removing the front side cover

Preparatory work

–Remove the crash bar. ( p. 15)

M00751-10

Main work

–Remove screw .

M00831-10

–Remove screw .

3 WORK 8

M00752-10

–Remove screws .

–Remove side cover .

Info

Pay attention to the cornering light cable.

M00766-10

–Unplug connector .

–Repeat the operation on the opposite side.

3.6 Installing the front side cover

M00766-11

Main work

–Plug in connector .

M00753-10

–Position the side cover in the area under the tank cover.

The holes and are adjacent to each other.

M00754-10

–Attach catch of the side cover to bracket and position on the fuel tank.

M00751-11

–Mount and tighten screw .

Guideline

Screw, cover part M5 3.5 Nm

(2.58 lbf ft)

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