KTM 390 Duke 2020 Manual

SETUP INSTRUCTIONS 2020

390 Duke

Art. no. 3214235en

INTRODUCTION

*3214235en*

3214235en

01/2020

INTRODUCTION

Perform the work described in these setup instructions before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make

changes in the interest of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop

are not specified here. It is assumed that the work will be performed by a fully trained mechanic.

All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right

to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,

without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-

tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-

ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that

does not belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

390 Duke EU (F4303T1, F4303T2)

390 Duke B.D. EU (F4303T3, F4303T4)

390 Duke B.D. 2 EU (F4303T3L, F4303T4L)

390 Duke AU (F4360T1, F4360T2)

390 Duke JP (F4386T1, F4386T2)

390 Duke US (F4375T1, F4375T2)

390 Duke AR (F4342T1, F4342T2)

390 Duke BR (F4340T1, F4340T2)

390 Duke CN (F4387T1, F4387T2)

390 Duke CO (F4341T1, F4341T2)

390 Duke MY (F4389T1, F4389T2)

390 Duke PH (F4382T1, F4382T2)

390 Duke TH (F4383T1, F4383T2)

1 MEANS OF REPRESENTATION

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Indicates a voltage measurement.

Indicates a current measurement.

Indicates a resistance measurement.

Indicates the end of an activity including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name®Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which

are explained in the glossary.

SETUP 2

2.1 Unpacking and setting up the vehicle

A00034-10

–Remove the straps and the box.

A00035-10

–Remove the adhesive tape in the upper area of the motorcycle.

A00038-10

–Roll down the film at the sides.

Info

To avoid damaging the motorcycle during unpacking,

leave the other films on the vehicle until you have fin-

ished work on the vehicle.

–Remove the separate enclosure and unpack it. Check the sepa-

rate enclosure for completeness.

–Check the vehicle for transport damage.

A00037-10

Warning

Danger of accidents A repaired handlebar poses a

safety risk.

If the handlebar is bent or straightened, the mate-

rial becomes fatigued. The handlebar may break as a

result.

–Change the handlebar if the handlebar is damaged

or bent.

–Position the handlebar.

Info

Make sure the cables and wiring are positioned cor-

rectly.

–Position the handlebar clamp. Mount and tighten the screws

evenly.

Guideline

Screw, handle-

bar clamp

M8 20 Nm (14.8 lbf ft)

Loctite®243™

2 SETUP

The lettering on the handlebar is in the middle of the han-

dlebar clamp.

A00036-10

–Position all controls in their exact positions on the handlebar.

Tighten all screws.

H03807-10

–Make sure that the clutch cable is attached to the clutch

release lever and secured.

–Check the clutch lever play. ( p. 6)

–Check the throttle cable play. ( p. 7)

–Mount and tighten the rear mirror on both sides.

F01045-10

–Mount rear reflector 1with spring washers 2on holding

plate 3.

–Mount the retaining plate on the license plate holder.

–Mount the license plate holder.

–Carefully loosen and remove the tension belt over the link fork.

Info

An assistant prevents the motorcycle from falling over.

–Carefully loosen and remove the tension belts around the lower

triple clamp.

The vehicle is released at the front.

–Together with an assistant, take the vehicle off the pallet.

–Remove the passenger seat. ( p. 7)

E01183-01

–Take tool set out of the separate enclosure and fasten onto the

bottom of the passenger seat using the rubber straps provided

in the tool set.

–Remove the front rider's seat. ( p. 8)

–Remove spare key and KEYCODECARD from under the seat and

keep in a safe place for the handover.

SETUP 2

Warning

Risk of injury Battery acid and battery gases cause

serious chemical burns.

–Keep 12 V batteries out of the reach of children.

–Wear suitable protective clothing and safety

glasses.

–Avoid contact with battery acid and battery gases.

–Keep sparks or open flames away from the 12 V

battery.

–Only charge 12 V batteries in well-ventilated

rooms.

–Rinse the affected area immediately with plenty of

water in the event of contact with the skin.

–Rinse eyes with water for at least 15 minutes and

consult a doctor immediately if battery acid and

battery gases get into the eyes.

–Fill the 12 V battery.

Info

Read the notes in the 12 V battery accessory pack.

–Charge the 12-V battery. ( p. 9)

–Install the 12-V battery. ( p. 11)

–Remove the remaining film, padding, the corrugated card-

board, and the other packaging material.

–Refuel. ( p. 13)

–Check the headlight setting. ( p. 15)

–Prepare the vehicle according to the specifications in

the KTM Dealer.net for handover to the customer.

3 WORK

3.1 Checking the clutch lever play

Note

Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip.

–Check the free travel of the clutch lever each time before using the motorcycle.

–Adjust the free travel of the clutch lever when necessary in accordance with the specification.

F00871-10

–Check the clutch lever for smooth operation.

–Move the handlebar to the straight-ahead position.

–Pull the clutch lever until resistance is perceptible, and deter-

mine the play in the clutch lever A.

Clutch lever play A1 … 3 mm (0.04 …

0.12 in)

» If the clutch lever play does not meet the specified value:

–Adjust play in the clutch lever. ( p. 6)

–Move the handlebar to and fro over the entire steering range.

The clutch lever play must not change.

» If the clutch lever play changes:

–Check the routing of the clutch cable.

3.2 Adjusting play in the clutch lever

F00872-10

–Move the handlebar to the straight-ahead position.

–Push back sleeve 1.

–Loosen lock nut 2.

–Adjust the play in the clutch level Aby turning adjusting

screw 3.

Guideline

Clutch lever play A1 … 3 mm (0.04 …

0.12 in)

–Tighten lock nut 2.

–Position bellows 1.

WORK 3

3.3 Checking throttle cable play

400192-11

–Check the throttle grip for smooth operation.

–Move the handlebar to the straight-ahead position. Turn the

throttle grip back and forth slightly and determine the play in

throttle cable A.

Throttle cable play A3 … 5 mm (0.12 … 0.2 in)

» If the throttle cable play does not meet specifications:

–Adjust the throttle cable play. ( p. 7)

Danger

Danger of poisoning Exhaust gases are toxic and inhal-

ing them may result in unconsciousness and death.

–Always make sure there is sufficient ventilation

when running the engine.

–Use effective exhaust extraction when starting or

running the engine in an enclosed space.

–Start the engine and let it run at idle speed. Move the handle-

bar to and fro over the entire steering range.

The idle speed must not change.

» If the idle speed changes:

–Check the throttle cable routing.

3.4 Adjusting throttle cable play

M00731-10

–Move the handlebar to the straight-ahead position.

–Push back sleeve 1.

–Loosen lock nut 2.

–Adjust the throttle cable play with barrel adjuster 3.

Guideline

Throttle cable play 3 … 5 mm (0.12 … 0.2 in)

–Tighten lock nut 2.

–Slide on sleeve 1.

3.5 Removing the passenger seat

H01991-10

–Insert the ignition key in seat lock 1and turn it clockwise.

–Raise the rear of the seat, push it towards the rear, and lift it

off.

–Remove the ignition key from the seat lock.

3 WORK

3.6 Mounting the passenger seat

H01992-01

–Attach hooks 1on the passenger seat to seat mounting 2

on the subframe, and lower it at the rear while pushing for-

ward.

–Press passenger seat downward until it clicks into place.

Warning

Danger of accidents The seat can come loose from the

anchoring if it is not mounted correctly.

–After assembly, check whether the seat is correctly

locked and cannot be pulled up.

–Finally, check that the passenger seat is correctly mounted.

3.7 Removing the front rider's seat

Preparatory work

–Remove the passenger seat. ( p. 7)

H01993-01

Main work

–Raise the rear of the front rider's seat, pull it towards the rear,

and remove it upwards.

3.8 Mounting the front rider's seat

H01994-01

Main work

–Attach the front rider's seat in area Aand lower at the rear.

–Finally, check that the front rider's seat is correctly mounted.

Finishing work

–Mount the passenger seat. ( p. 8)

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Motocicleta de KTM

KTM

KTM Freeride E-XC 2019 Manual de usuario

KTM

KTM 250 SX-F EU 2012 Manual de usuario

KTM

KTM Freeride 350 EU Manual de usuario

KTM

KTM 450 EXC EU 2015 Manual

KTM

KTM Super Duke 990s Manual de usuario

KTM

KTM Freeride E-XC 2019 Manual

KTM

KTM 1290 Super Duke GT 2018 Manual

KTM

KTM 1290 Super Adventure EU 2015 Manual

KTM

KTM 390 Duke 2016 Manual de usuario

KTM

KTM 350 SX-F 2020 Manual de usuario

KTM

KTM 85 SX 2016 Manual

KTM

KTM 3213459en Manual

KTM

KTM 2014 690 SMC R EU Instrucciones de funcionamiento

KTM

KTM F8475S0 2019 Manual de usuario

KTM

KTM SUPERMOTO FACTORY REPLICA 660SMS 2004 Manual de usuario

KTM

KTM 250 SX 2022 Manual de usuario

KTM

KTM DUKE 640 e Guía del usuario

KTM

KTM 250 SX 2020 Manual de usuario

KTM

KTM 400 LS-E/MIL Manual de usuario

KTM

KTM 250 XCF-W ZA 2010 Manual de usuario

KTM

KTM 690 Duke EU 2014 Manual

KTM

KTM RC 250 R Manual de usuario

KTM

KTM 690 SMC EU Manual de usuario

KTM

KTM 350 SX-F 2018 Manual de usuario

Manuales populares de Motocicleta de otras marcas

OHVALE

OHVALE GP-0 Manual de lista de piezas

Yamaha

Yamaha Star XV19CTSZ 2009 Manual de usuario

HYOSUNG

HYOSUNG ST7 Manual de usuario

Husqvarna

Husqvarna FC 250 2016 Manual de usuario

Ducati

Ducati SCRAMBLER 800 Manual de instrucciones

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manual de usuario

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manual de usuario

Yamaha

Yamaha 2006 YZF-R1V Manual de usuario

Fantic

Fantic Enduro 125 Manual de usuario

Ducati

Ducati Supersport 750 desmodue Manual de usuario

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manual de instrucciones

Yamaha

Yamaha XVS650A Manual de usuario

Yamaha

Yamaha YZF-R6T(C) Manual

Ducati

Ducati 748 monoposto strada Manual de usuario

ATK

ATK 1988 250 Manual de usuario

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manual de usuario

Triumph

Triumph Thunderbird Manual de usuario

Yamaha

Yamaha 2006 FJR1300A Manual de usuario