KSB Hya-Solo DV Series Instrucciones de instalación
Pressure Booster System
Hya®-Solo DV
from series S-V/1
Installation/Operating
Manual
Legal information/Copyright
Installation/Operating Manual Hya®-Solo DV
Original operating manual
KSB Aktiengesellschaft Frankenthal
All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, edited
or processed for any other purpose, nor otherwise transmitted, published or made available to a third
party without KSB´s express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft Frankenthal 22.4.2010
Your contact:
Tel: 01474 832498
Email: [email protected]
Web: www.techniquetergravesend.co.uk
Contents
Glossary ................................................................................................ 5
1 General ................................................................................................ 6
1.1 Principles .......................................................................................................... 6
1.2 Installation of partly completed machinery .................................................. 6
1.3 Target group ................................................................................................... 6
1.4 Other applicable documents .......................................................................... 6
1.5 Symbols ............................................................................................................ 6
2 Safety ................................................................................................... 7
2.1 Key to safety symbols/markings ..................................................................... 7
3 Software Changes ............................................................................. 10
4 Transport/Temporary Storage/Disposal ........................................... 11
4.1 As-delivered condition .................................................................................. 11
4.2 Transport ....................................................................................................... 11
4.3 Storage/Preservation ..................................................................................... 11
4.4 Return to supplier ........................................................................................ 12
4.5 Disposal of pressure booster system ............................................................ 12
5 Description ........................................................................................ 13
5.1 General description ....................................................................................... 13
5.2 Designation ................................................................................................... 13
5.3 Name plate .................................................................................................... 13
5.4 Design details ................................................................................................ 13
5.5 Configuration and function ......................................................................... 14
5.6 Noise characteristics ...................................................................................... 15
5.7 Scope of supply ............................................................................................. 15
5.8 Dimensions and weights ............................................................................... 15
5.9 Terminal wiring diagram .............................................................................. 15
6 Installation at Site ............................................................................. 21
6.1 Installation to DIN 1988 ................................................................................ 21
6.2 Checks to be carried out prior to installation ............................................. 21
6.3 Installing the pressure booster system ......................................................... 21
6.4 Installing the piping ...................................................................................... 22
6.5 Installing unpressurised inlet tanks .............................................................. 23
6.6 Fitting the dry running protection device ................................................... 23
6.7 Connection to power supply ........................................................................ 24
7 Commissioning/Start-up/Shutdown ................................................. 26
7.1 Commissioning/start-up ................................................................................ 26
7.2 Switching on the pressure booster system .................................................. 27
Contents
Hya®-Solo DV 3 of 56
7.3 Check list for commissioning/start-up .......................................................... 27
7.4 Shutdown ...................................................................................................... 28
8 Operating the Pressure Booster System ........................................... 29
8.1 Control panel functions ................................................................................ 29
8.2 Menu structure .............................................................................................. 32
8.3 Access levels ................................................................................................... 33
8.4 Displaying and changing parameters .......................................................... 34
8.5 Monitoring .................................................................................................... 35
8.6 Description of parameters ............................................................................ 35
8.7 Adjusting the settings ................................................................................... 36
9 Servicing/Maintenance ...................................................................... 43
9.1 General notes/Safety regulations ................................................................. 43
9.2 Servicing/inspection ...................................................................................... 44
10 Trouble-shooting ............................................................................... 46
10.1 Hya-Solo DV ................................................................................................... 46
10.2 PumpDrive ..................................................................................................... 47
11 Related Documents ........................................................................... 49
11.1 List of components ........................................................................................ 49
12 EC Declaration of Conformity .......................................................... 51
13 Certificate of Decontamination ....................................................... 53
14 Commissioning Report ...................................................................... 54
Index .................................................................................................. 55
Contents
4 of 56 Hya®-Solo DV
Glossary
Accumulator
The accumulator serves to compensate for
pressure losses in the piping system
downstream of the pressure booster system
which may be caused by the consumption of
small quantities of water. As a result, the
frequency of starts of the pressure booster
system is minimised.
Automatic mode
The pump is started as a function of pressure
and stopped as a function of flow.
Certificate of decontamination
A certificate of decontamination certifies that
the pressure booster system has been properly
cleaned and decontaminated to eliminate any
environmental and health hazards arising from
components in contact with the fluid handled.
Dry running protection
Dry running protection devices prevent the
pump from being operated without the fluid to
be handled, which would result in pump
damage.
Manual mode
In manual mode, the system is operated at a
selectable speed via the frequency inverter,
independently of the control unit.
Noise characteristics
The noise emission to be expected, indicated as
sound pressure level LpA in dB(A)
PumpDrive
KSB frequency inverter mounted on the pump
set.
Glossary
Hya®-Solo DV 5 of 56
1 General
1.1 Principles
This manual is supplied as an integral part of the type series and variants indicated
on the front cover. It describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series/size, the main operating data and the order
number. The series/serial number clearly identifies the pressure booster system and
serves as identification for all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics (⇨ Section 5.6 Page 15)
1.2 Installation of partly completed machinery
To install partly completed machinery supplied by KSB, please refer to the sub-
sections under Servicing/Maintenance.
1.3 Target group
This manual is aimed at the target group of trained and qualified specialist technical
personnel. (⇨ Section 2.1.3 Page 8)
1.4 Other applicable documents
Table 1: Overview of other applicable documents
Document Contents
Sub-supplier documentation Operating manuals, logic diagram and other
product literature of accessories and integrated
machinery components
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1 General
6 of 56 Hya®-Solo DV
2 Safety
All the information contained in this section refers to hazardous situations.
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
indicates a high-risk hazard which, if not avoided, will result in
death or serious injury.
!WARNING
WARNING
indicates a medium-risk hazard which, if not avoided, could result
in death or serious injury.
CAUTION
CAUTION
indicates a hazard which, if not avoided, could result in damage to
the machine and its functions.
General hazard
in conjunction with one of the signal words indicates a hazard
which will or could result in death or serious injury.
Electrical hazard
identifies information about protection against electrical voltage.
In conjunction with the signal word CAUTION, this symbol indicates
a hazard for the machine and its functions.
2.1.1 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe operation of the pressure booster system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pressure booster system must always be
complied with and be kept in a perfectly legible condition at all times. This applies
to, for example:
▪Arrow indicating the direction of rotation
▪Markings for connections
▪Name plate
The operator is responsible for ensuring compliance with all local regulations which
are not taken into account in this manual.
2.1.2 Intended use
The pressure booster system must only be operated within the operating limits which
are described in the other applicable documents.
▪Only operate pressure booster systems which are in perfect technical condition.
▪Do not operate partially assembled pressure booster systems.
▪The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
▪Never operate the pressure booster system without the fluid to be handled.
!DANGER
2 Safety
Hya®-Solo DV 7 of 56
▪Observe the minimum flow rates indicated in the product literature (to prevent
overheating, bearing damage, etc.).
▪Observe the maximum flow rates indicated in the product literature (to prevent
overheating, mechanical seal damage, cavitation damage, bearing damage, etc.).
▪Do not throttle the flow rate on the suction side of the pressure booster system
(to prevent cavitation damage).
▪Consult the manufacturer about any use or mode of operation not described in
the product literature.
Prevention of foreseeable misuse
▪Never exceed the permissible operating limits specified in the product literature
regarding pressure, temperature, etc..
▪Observe all safety information and instructions in this manual.
2.1.3 Personnel qualification and training
All personnel involved must be fully qualified to install, operate, maintain and
inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
installation, operation, maintenance and inspection must be clearly defined by the
operator.
Deficits in knowledge must be rectified by sufficiently trained specialist personnel
training and instructing the personnel who will carry out the respective tasks. If
required, the operator can commission the manufacturer/supplier to train the
personnel.
Training on the pressure booster system must always be supervised by technical
specialist personnel.
2.1.4 Consequences and risks caused by non-compliance with these operating
instructions
▪Non-compliance with these operating instructions will lead to forfeiture of any
and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
–Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.1.5 Safety awareness
In addition to the safety instructions contained in this manual and the intended use,
the following safety instructions shall be complied with:
▪Accident prevention, health and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards and laws
2.1.6 Safety information for the operator/user
▪The operator shall fit contact guards for hot, cold and moving parts and check
that the guards function properly.
▪Never remove a contact guard while the pump is running.
▪Eliminate all electrical hazards.
2 Safety
8 of 56 Hya®-Solo DV
2.1.7 Safety information for maintenance, inspection and installation work
▪Modifications or alterations of the pressure booster system are only permitted
with the manufacturer's prior consent.
▪Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪Carry out work on the pressure booster system during standstill only.
▪The pump casing must have cooled down to ambient temperature.
▪Pump pressure must have been released and the pump must have been drained.
▪When taking the pressure booster system out of service always adhere to the
procedure described in the manual.
▪Decontaminate pressure booster systems which handle fluids posing a health
hazard.
▪As soon as the work is completed, re-install and/or re-activate any safety-relevant
and protective devices. Before returning the product to service, observe all
instructions on commissioning. (⇨ Section 7.1 Page 26)
▪Make sure the pressure booster system cannot be accessed by unauthorised
persons (e.g. children).
2.1.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster
system supplied is only valid if the equipment is used in accordance with its intended
use. (⇨ Section 2.1.2 Page 7)
2 Safety
Hya®-Solo DV 9 of 56
3 Software Changes
The software has been specially created for this product and thoroughly tested.
It is impermissible to make any changes or additions to the software or parts of the
software. Software updates supplied by KSB are excluded from this rule.
3 Software Changes
10 of 56 Hya®-Solo DV
Tabla de contenidos
Otros manuales de Extensor de KSB
